TURBO GP-BASIC 10R6402 - Caterpillar

PARTS NEEDED
Qty
Part Number Description
*****************Group1*******************
1 2388262 CONTROL GP
*****************Group2*******************
1 2575081 CONTROL GPACTION REQUIRED
See the attached Rework Procedure.OWNER NOTIFICATION
U.S. and Canadian owners will receive the attachedOwner Notification.SERVICE CLAIM ALLOWANCES
Caterpillar Dealer Suggested Customer Suggested
Parts Labor Hrs. Parts Labor Hrs. Parts Labor Hrs.
100% 2.0 0 0 0 0
Thisis a 2.0- hour job. U.S. and Canadian Dealers Only- Eligible dealers may enter a Type 2 SIMS ReportPARTS DISPOSITION
Handle the parts in accordance with your WarrantyBulletin on warranty parts handling.
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAMAS SOON AS POSSIBLE.Attach. (1-Owner Notification)
(2-Rework Procedure)COPY OF OWNER NOTIFICATION FOR U.S. AND CANADIAN OWNERS
XYZ Corporation
3240 Arrow Drive
Anywhere, YZ 99999PRIORITY - PRODUCT IMPROVEMENT PROGRAM FORREPLACING THE JOYSTICK CONTROL GROUP WHICH MAY FAILMODELS INVOLVED - D5N XL, D5N LGP, D6N XL,AND D6N XL DS TRACK-TYPE TRACTORSDear Caterpillar Product Owner:A new joystick control group needs to be installedon the products listed below. The harness for the joystick control groupmay fail causing the blade angling functionto become inoperable. You will not be chargedfor the service performed.Contact your local Caterpillar dealer immediatelyto schedule this service. The dealer will advise you of the time requiredto complete this service. Please refer the dealer to their Service Letterdated March 23, 2005 when scheduling this service.We regret the inconvenience this may causeyou, but urge you to have this service performed as soon as possible toprevent unscheduled downtime.Caterpillar Inc.
Identification #(s)Attached to March 23, 2005 Service LetterRework Procedure
Before starting the rework, verify if the joystickhas the braided harness or the shrink wrap tube harness. The machines withthe braided harness on the joystick do not need to be reworked. Refer toIllustration 1 in order to see an example of a braided harness.
Remove the right armrest. For machines equippedwith a cab, the implement cover group console also needs to be removed.Disconnect the throttle switch and the horn. Then remove the right coverplate. See Illustration 2.
Remove the set screws that fix the joystick tothe lever. Keep the screws. See Illustration 3.
Disconnect the joystick from the platform harnessand remove the DT connector from the old joystick. Identify the wires forreconnection to the platform harness. The orange, black, and blue wireson the joystick are respectively connected to the blue, pink, and yellowwires on the harness. The grey wire on the joystick has no usage. See Ilustration4.
Remove the joystick and the boot. Clean the siliconefrom the groove in the lever. See Illustration 5.
Remove the sleeve, the shrink tube and the tapefrom the end of harness of the new joystick and discard. See Illustration6.
Add a small piece of electrical tape to the endof the braiding and pull as tight as possible. See Illustration 7.
Insert the harness through the boot first forthe Group 1 machines. Then insert the harness through the hole in the valveand the hole in the plate. See Illustration 8. Refer to Illustration 9in order to route the harness outside the boot for Group 2 machines thatare equipped with the Laser System.
Connect the DT connector to the new joystick andconnect it to platform harness. See Ilustration 10.
Put silicone in the groove for the lever and fixthe new joystick to the lever with the 2 set screws. Apply sealant to thethread and tighten