TURBOCHARGER GP 1884630 - Caterpillar

that all safety information, warnings, and instructions are read and understood before any operation or any maintenance procedures are performed.The user is responsible for the performance of all maintenance which includes the following items: performing all adjustments, using proper lubricants, fluids, and filters and replacing old components with new components due to normal wear and aging .Failure to adhere to proper maintenance intervals and procedures may result in diminished performance of the product and/or accelerated wear of components.Before each consecutive interval is performed, all maintenance from the previous intervals must be performed.Choose the interval that occurs first in order to determine the correct maintenance interval: fuel consumption, service hours and calendar time . Products that operate in severe operating conditions may require more frequent maintenance. All of the following will affect the oil change interval: operating conditions, fuel type, oil type and size of the oil sump . Scheduled oil sampling analyzes used oil in order to determine if the oil change interval is suitable for your specific engine.In the absence of scheduled oil sampling, replace the engine oil and filters according to the following intervals:If the engine has a shallow oil sump, change the oil every 1000 service hours.If the engine has a deep oil sump, change the oil every 2000 service hours. Refer to this Operation and Maintenance Manual, "Engine Oil and Filter - Change" in order to determine the oil change interval that is suitable for your specific engine.To determine the maintenance intervals for the overhauls, refer to this Operation and Maintenance Manual, "Maintenance Recommendations" .When Required
Battery - Recycle
Battery - Replace
Engine - Clean
Fuel System - Prime
Maintenance Recommendations
Daily
Cooling System Coolant Level - Check
Driven Equipment - Inspect/Replace/Lubricate
Engine Oil Level - Check
Walk-Around Inspection
Every 100 Service Hours
Fuel System Fuel Filter Differential Pressure - Check
Fuel Tank Water and Sediment - Drain
Initial 250 Service Hours
Engine Valve Lash - Inspect/Adjust
Every 250 Service Hours
Cooling System Coolant Sample (Level 1) - Obtain
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Oil Sample - Obtain
Hoses and Clamps - Inspect/Replace
Every 1000 Service Hours
Engine Air Cleaner Element (Single Element) - Inspect/Clean/Replace
Engine Oil and Filter - Change
Fuel System Secondary Filter - Replace
Every 2000 Service Hours
Cooling System Coolant Sample (Level 2) - Obtain
Crankshaft Vibration Damper - Inspect
Driven Equipment - Check
Engine Mounts - Check
Engine Oil and Filter - Change
Engine Protective Devices - Check
Fuel System Primary Filter/Water Separator - Clean/Replace
Fuel System Primary Filter/Water Separator - Drain
Speed Sensor - Clean/Inspect
Turbocharger - Inspect
Every 4000 Service Hours
Cooling System Coolant (DEAC) - Change
Cooling System Water Temperature Regulator - Replace
Engine Valve Lash - Inspect/Adjust
Thermostatic Valve - Inspect
Every 6000 Service Hours
Cooling System Coolant (ELC) - Change
Cooling System Coolant Extender (ELC) - Add
Prelube Pump - Inspect
Starting Motor - Inspect
Water Pump - Inspect
Overhaul
Aftercooler Core - Inspect/Clean
Overhaul (In-Frame)
Overhaul (Major)
Overhaul (Top End)
Overhaul Considerations