TURBOCHARGER GP 3763824 - Caterpillar

Illustration 1 g01012084
Position the bucket and the stick on the ground.
Remove retaining bolt (4) and nuts (2) from bucket pin (3).
Remove bucket pin (3). Link assembly (1) will swing forward when the bucket pin is removed.
Illustration 2 g01012102
Attach a suitable lifting device to link assembly (1). Attach a suitable lifting device to the left (8) and right link assemblies (9). Raise link assembly (1) until the link assembly is in a horizontal position.
Remove nuts (7) and retaining bolt (5) from pin (6). Remove pin (6) from the link assemblies and the rod end of the bucket cylinder. Remove link assembly (1). The weight of link assembly (1) is approximately 27 kg (60 lb).
Illustration 3 g01519782
Remove seals (10) from link assembly (1). Use Tooling (A) (not shown) to remove bearings (11) from link assembly (1).
Illustration 4 g01519800
Remove nuts (14) and retaining bolt (12) from pin (13). Use a hammer and a punch to drive pin (13) into the stick until the left-hand link assembly (8) is free. Remove the left link assembly (8). Remove pin (13) from the stick and right link assembly (9). Remove the right link assembly (9).Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
B 5P-0960 Grease Cartridge 1
C 1P-0510 Driver Gp 1
Apply Tooling (B) on the bearings and seals in the stick.
Illustration 5 g02888044
Use the following procedure to position right link assembly (9) and left link assembly (8).
Move left link assembly (8) until the link assembly makes contact with the stick.
Move right link assembly (9) away from the stick.
Measure the clearance between right link assembly (9) and the stick. The clearance should not be more than 0.8 mm (0.03 inch).
If the clearance is less than 0.8 mm (0.03 inch), the addition of shims will not be required.
If the clearance is more than 0.8 mm (0.03 inch), the addition of shims will be required. Install the shims that are required between right link assembly (9) and the stick.
Apply Tooling (B) on pin (13), and install the pin. Align the retaining bolt hole in pin (13) with the retaining bolt hole in left link assembly (8).
Install retaining bolt (12) and nuts (14).
Illustration 6 g02888059
Apply Tooling (B) to the bearings and seals of link assembly (1).
Use Tooling (C) to install bearings (11) and seals (10).
Illustration 7 g02888046
Prior to installing link assembly (1), be sure that the grease fitting in the rod end of the bucket cylinder is facing away from the stick.
Attach a suitable lifting device to link assembly (1), right link assembly (9), and left link assembly (8). The weight of link assembly (1) is approximately 27 kg (60 lb). Position the link assemblies on the rod end of the bucket cylinder. Apply Tooling (B) on pin (6). Install the pin that connects the link assemblies together. Align the retaining bolt hole in pin (6) with the retaining bolt hole in left link assembly (8). Install retaining bolt (7) and nuts (5).
Illustration 8 g02888079
Apply Tooling (B) on bucket pin (3). Position link assembly (1) at the bucket and install bucket