TURBOCHARGER GP 6I2260 - Caterpillar

Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
C 136-1452 Retaining Ring Pliers As 1
D 152-7159 Socket As (Water Pump Shaft) 1
G 1P-0520 Driver Gp (Bearing and Seal) 1
H 5P-4197 Spacer 1
J 4C-4032 Bearing Mount Compound 1
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01057093
Place shaft (21) and bearing (25) in a suitable press. Make sure that the serial number on the bearing is toward the driven end of the shaft. Insert the driven end of the shaft into the bearing. Press the shaft into the bearing until the shoulder of the shaft contacts the bearing.
Illustration 2 g01057051
Install spacer (24), lock ring (23), and nut (22) onto the end of shaft (21). Place the shaft into a vise with the bearing upward.
Illustration 3 g01057048
Use Tooling (D) in order to tighten nut (22) to a torque of 167 33 N m (125 25 lb ft).
Illustration 4 g01057045
Place shaft (21) in a vise. Bend a tab of lock ring (23) into a slot of nut (22).
Illustration 5 g01057103
Illustration 6 g01057060
Use a suitable press and Tooling (G) in order to install bearing race (29) into bearing housing (16).
Illustration 7 g01057115
Use a suitable press and Tooling (H) in order to install the shaft and bearing (25) into bearing housing (16).
Illustration 8 g01057118
Use Tooling (C) in order to install retaining ring (20) into bearing housing (16). Make sure that the side of the ring with the bevel is upward. After the ring is installed, strike the ring with a punch in order to ensure that the ring is properly seated.
Illustration 9 g01057120
Place bearing housing (16) and shaft (21) into a vise with the impeller end of the shaft in the upward position. Place bearing (28) into position with the serial number in the upward position. Use a hammer and a brass driver to install the bearing into the bearing housing. Alternatively, use a suitable press with an appropriate sleeve to press the bearing into the housing.
Illustration 10 g01057123
Use Tooling (C) in order to install retaining ring (27) into bearing housing (16). After the retaining ring is installed, strike the ring with a punch in order to ensure that the ring is properly seated.
Illustration 11 g01057128
Lubricate oil seal (26) with a solution of water and five percent soap. Install the oil seal into bearing housing (16).
Illustration 12 g01057132
Thoroughly clean shaft (21) and collar (18) with solvent. Apply Tooling (J) to the inside diameter of the collar. Install the collar onto the shaft. Rotate the collar for 180 degrees in both directions. Allow the compound to cure for 30 minutes.
Illustration 13 g01057040
Install O-ring seal (19) over collar (18).
Illustration 14 g00690988
Install ring (17) over the O-ring seal. Compress the O-ring seal with ring (17). Maintain approximately 490 45 N (110 10 lb) of pressure on ring (17) and use an allen wrench in order to tighten the screws to a torque of 0.9 0.1 N m (7.97 0.10 lb in). After the screws are tightened, use a