2M1464 MOTOR ASSEMBLY--24 Volt--Part 2 of 2 Part of 1M7039 Electric Starter Group shown on Page 173 16

ELECTRICAL AND STARTING SYSTEM

STARTING MOTOR GP

0. 2M-1464 MOTOR ASSE
1. 2M-1464 MOTOR ASSE
2. 2M-1464 MOTOR ASSE

BATTERY GP

3. 4D-9000 BATTERY AN
4. 4D-9000 BATTERY AN
5. 4D-9000 BATTERY AN

WIRING GP

6. WIRING DIA

BATTERY GP

7. 4D-8990 BATTERY AN
8. 4D-8990 BATTERY AN
9. 4D-8990 BATTERY AN
0. INFORMATION

MOTOR GRADER 16 MOTOR GRADER 49G
NO. 16 MOTOR GRADER 49G00001-00304 (MACHINE) UE035259 16 49G (1963)

ELECTRICAL AND STARTING SYSTEM

STARTING MOTOR GP

7M-7793 ELECTRIC STARTER GROUP

1S-0780 DIRECT ELECTRIC STARTING ARRANGEMENT

1M-7039 STARTER GP-ELECTRIC

2M-1464 MOTOR ASSEMBLY

#UE0352590320

2M-1464: MOTOR ASSEMBLY

MOTOR ASSEMBLY

2M1464 MOTOR ASSEMBLY--24 Volt--Part 2 of 2
Part of 1M7039 Electric Starter Group shown on Page 173

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Parts for your 16 MOTOR GRADER:

CATERPILLAR SIS

Part No	Qty	Parts name
7M-0332	[1]	PLATE
4B-1235	[3]	MACHINE SCREW
7H-2079	[3]	LOCKWASHER
7F-3525	[3]	WASHER
7M-0331	[1]	PLATE ASSEM.
	[3]	PLATE
3H-3697	[3]	SCREW
7H-2079	[3]	LOCKWASHER
7F-3525	[3]	WASHER
7F-3512	[12]	SPRING
		(PARTS OF PLATE ASSEM. 7M330)
4M-1849	[1]	LEAD ASSEM.
7M-0330	[1]	PLATE ASSEM.
8F-9206	[1]	SEAL
4M-1847	[1]	BUSHING
1D-4719	[1]	NUT
3B-4508	[1]	LOCKWASHER
1D-5117	[1]	NUT
3B-4508	[1]	LOCKWASHER
7F-3494	[1]	WASHER
4M-1848	[1]	INSULATOR
7F-3491	[2]	WASHER
4M-1831	[3]	PLUG
4M-1832	[3]	GASKET
7F-4556	[6]	BOLT
1L-4789	[6]	LOCKWASHER
9F-9298	[12]	SCREW
2L-6679	[3]	PLATE
4B-1311	[3]	MACHINE SCREW
7H-2079	[3]	LOCKWASHER
7F-3525	[3]	WASHER
7F-3513	[6]	HOLDER
7F-3522	[3]	SCREW
7H-2079	[3]	LOCKWASHER
7F-3525	[3]	WASHER
7F-3520	[1]	PLATE
7F-3521	[3]	PLATE
		(PARTS OF PLATE ASSEM. 7M330)
7F-4556	[7]	BOLT
1L-4789	[7]	LOCKWASHER
4M-1831	[1]	PLUG
4M-1832	[1]	GASKET
4M-1896	[1]	BUSHING
		(PART OF HOUSING ASSEM. 7M334)
2B-4602	[1]	PLUG
9F-2547	[1]	WICK
		(PARTS OF HOUSING ASSEM. 7M334)
7M-0334	[1]	HOUSING ASSEM.

#UE0352590321

2M-1464: MOTOR ASSEMBLY

MOTOR ASSEMBLY

2M1464 MOTOR ASSEMBLY--24 Volt--Part 1 of 2--Type 2
Part of 1M7039 Electric Starter Group shown on Page 173
4M1812 Solenoid Switch Assembly parts are shown on Page 173

c109381 UE035259

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Parts for your 16 MOTOR GRADER:

CATERPILLAR SIS

Part No	Qty	Parts name
7M-0326	[1]	CONNECTOR
1D-5117	[2]	NUT
3B-4508	[1]	LOCKWASHER
7F-3494	[1]	WASHER (.031" THICK)
9H-3757	[1]	WASHER (.093" THICK)
3L-3380	[1]	BUSHING
2J-8163	[2]	SEAL
2B-4602	[1]	PLUG
4M-1890	[1]	WICK
1H-9721	[1]	PLUG
7F-3506	[1]	BUSHING
		(PARTS OF FRAME ASSEM. 7M328)
7M-0327	[1]	WASHER
7M-0328	[1]	FRAME ASSEM.
4B-1221	[3]	MACHINE SCREW
8H-0878	[3]	LOCKWASHER
7F-3529	[3]	WASHER
2F-2860	[12]	MACHINE SCREW
3B-4501	[12]	LOCKWASHER
7M-0329	[12]	BRUSH ASSEM.
7M-0325	[1]	INSULATOR
7M-0323	[1]	ARMATURE ASSEM.
7M-0324	[1]	COIL ASSEM.
4M-1855	[1]	PLUNGER ASSEM.
4M-1828	[1]	RETAINER
2S-4027	[1]	WASHER
4M-1829	[1]	BOOT
6H-3622	[4]	SCREW ASSEM.
4M-1812 Y	[1]	SWITCH ASSEM.
		(SEE SEPARATE ILLUSTRATION)
7F-3488	[6]	SHOE
1H-2629	[3]	STRIP
1M-9971	[1]	SPACER
2F-6678	[1]	SEAL
1M-9968	[1]	BUSHING
		(PARTS OF HOUSING ASSEM. 7M333)
2B-4602	[1]	PLUG
3H-3705	[1]	WICK
		(PARTS OF HOUSING ASSEM. 7M333)
9M-7609	[1]	SPRING
4M-1827	[1]	RETAINER
2H-3429	[1]	RING
7M-0333	[1]	HOUSING
3F-2617	[1]	NUT
4M-1853	[1]	LEVER ASSEM.
4M-1854	[1]	SHAFT
1H-1023	[1]	SEAL (.369" DIA.)
2D-6392	[1]	SEAL (.239" DIA.)
2H-3429	[1]	RING
4M-1851	[1]	GASKET
2S-3344	[1]	CLUTCH ASSEM.
9M-7658	[1]	PINION
1M-9953	[1]	SPRING
		(PARTS OF CLUTCH ASSEM. 2S3344)
		THE FOLLOWING REPAIR KIT IS AVAILABLE:
1S-8931	[1]	CUP KIT
		(CONTAINS 2 FLANGED CUPS AND 2 STRAIGHT EDGED CUPS)
4M-1833	[5]	SCREW (1.50" LONG)
7M-0336	[1]	SCREW (.86" LONG)
4L-2729	[1]	WASHER
Y		SEPARATE ILLUSTRATION

#UE0352590322

2M-1464: MOTOR ASSEMBLY

MOTOR ASSEMBLY

2M1464 MOTOR ASSEMBLY--24 Volt--Part 2 of 2--Type 2
Part of 1M7039 Electric Starter Group shown on Page 173

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Parts for your 16 MOTOR GRADER:

CATERPILLAR SIS

Part No	Qty	Parts name
7M-0332	[1]	PLATE
4B-1235	[3]	MACHINE SCREW
7H-2079	[3]	LOCKWASHER
7F-3525	[3]	WASHER
7M-0331	[1]	PLATE ASSEM.
	[3]	PLATE
3H-3697	[3]	SCREW
7H-2079	[3]	LOCKWASHER
7F-3525	[3]	WASHER
7F-3512	[12]	SPRING
		(PARTS OF PLATE ASSEM. 7M330)
4M-1849	[1]	LEAD ASSEM.
7M-0330	[1]	PLATE ASSEM.
8F-9206	[1]	SEAL
4M-1847	[1]	BUSHING
1D-4719	[1]	NUT
3B-4508	[1]	LOCKWASHER
1D-5117	[1]	NUT
3B-4508	[1]	LOCKWASHER
7F-3494	[1]	WASHER
4M-1848	[1]	INSULATOR
7F-3491	[2]	WASHER
4M-1831	[3]	PLUG
4M-1832	[3]	GASKET
7F-4556	[6]	BOLT
1L-4789	[6]	LOCKWASHER
9F-9298	[12]	SCREW
2L-6679	[3]	PLATE
4B-1311	[3]	MACHINE SCREW
7H-2079	[3]	LOCKWASHER
7F-3525	[3]	WASHER
7F-3513	[6]	HOLDER
7F-3522	[3]	SCREW
7H-2079	[3]	LOCKWASHER
7F-3525	[3]	WASHER
7F-3520	[1]	PLATE
7F-3521	[3]	PLATE
		(PARTS OF PLATE ASSEM. 7M330)
7F-4556	[7]	BOLT
1L-4789	[7]	LOCKWASHER
4M-1831	[1]	PLUG
4M-1832	[1]	GASKET
4M-1896	[1]	BUSHING
		(PART OF HOUSING ASSEM. 7M334)
2B-4602	[1]	PLUG
9F-2547	[1]	WICK
		(PARTS OF HOUSING ASSEM. 7M334)
7M-0334	[1]	HOUSING ASSEM.

#UE0352590323

4D-9000: BATTERY AND WIRING GROUP

BATTERY AND WIRING GROUP

4D9000 BATTERY AND WIRING GROUP--24 Volt--Part 1 of 3
Serial No. 49G1 to 49G111 inclusive
AS VIEWED FROM R.H. SIDE OF MACHINE. ADDITIONAL PARTS ARE SHOWN ON PAGES 177 AND 178
Part of 1S780 Direct Electric Starting Arrangement listed on Page 167. 7H7290 Disconnect Switch Assembly and 7M7147 Combination Stop and
Tail Lamp Assembly parts are shown on Pages 75 and 180. See Page 178A for Wiring Diagram

c93662 UE035259

4D9000 BATTERY AND WIRING GROUP Parts scheme

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Parts for your 16 MOTOR GRADER:

CATERPILLAR SIS

Part No	Qty	Parts name
9M-5256	[1]	PLATE
		(Starting engine instruction)
		Translated version of plate is available:
	[1]	PLATE (French)
9M-5258	[1]	PLATE (Spanish)
	[1]	PLATE (Portuguese)
	[1]	PLATE (German)
		(Not Shown)
0S-0509	[4]	BOLT
3B-4506	[4]	LOCKWASHER
4D-9164	[4]	CLIP
5D-0959	[1]	TUBE
7F-9224	[1]	TERMINAL (White Wire)
2D-3981	[1]	INSULATOR
		(Parts of Harness 5D1283)
4D-6588	[1]	NIPPLE
9F-9353	[1]	TERMINAL (Orange Wire)
8B-0653	[1]	INSULATOR
		(Parts of Harness 5D1283)
3D-4467	[2]	TERMINAL
		(1 Tan-1 Yellow Wire)
2D-3981	[2]	INSULATOR
		(Parts of Harness 5D1283)
0S-1594	[4]	BOLT
3B-4506	[4]	LOCKWASHER
3D-5364	[2]	BRACKET
7M-7147 Y	[2]	LAMP ASSEM.
		(See Separate Illustration)
5D-0855	[1]	BOX ASSEM.
5D-1927	[1]	BLOCK
5D-0853	[2]	SCREW
3D-4529	[4]	FUSE
3K-8785	[1]	GROMMET
7F-9224	[3]	TERMINAL (Orange Wire)
7B-4826	[3]	INSULATOR
		(Parts of Harness 5D408)
6B-2370	[1]	BUSHING
1F-6113	[1]	LOCKNUT
5D-1039	[1]	PIPE
	[13]	TERMINAL (Red Wire)
8B-0653	[1]	INSULATOR
		(Parts of Harness 5D1283)
2D-8781	[1]	TERMINAL
		(Tan and White Wire)
2D-3981	[1]	INSULATOR
		(Parts of Harness 5D1283)
	[1]	TRANSFER
		(Mounted on Instrument Panel)
5D-1283	[1]	HARNESS
5H-7549	[3]	CLIP
0S-0509	[3]	BOLT
3B-4506	[3]	LOCKWASHER
2H-9523	[1]	GROMMET
5D-0408	[1]	HARNESS
5D-0984	[1]	TUBE
2D-8781	[1]	TERMINAL (Tan Wire)
2D-8781	[1]	TERMINAL (Orange Wire)
2D-3981	[2]	INSULATOR
		(Parts of Harness 5D408)
8M-5940	[2]	CLIP
0S-0509	[2]	BOLT
3B-4506	[2]	LOCKWASHER
0S-1617	[3]	BOLT
3B-4505	[3]	LOCKWASHER
4B-5270	[6]	WASHER
5D-1941	[1]	CONNECTOR
9B-7242	[2]	SCREW
3B-4501	[2]	LOCKWASHER
4K-5124	[1]	CIRCUIT BREAKER
1F-7240	[1]	TERMINAL (Dark Green Wire)
7B-4826	[1]	INSULATOR
9F-5321	[1]	TERMINAL (Orange Wire)
8B-0653	[2]	INSULATOR
		(Parts of Harness 5D408)
7H-7290 Y	[1]	SWITCH ASSEM.
		(See Separate Illustration)
1H-5167	[2]	CLIP
Y		SEPARATE ILLUSTRATION

#UE0352590324

4D-9000: BATTERY AND WIRING GROUP

BATTERY AND WIRING GROUP

4D9000 BATTERY AND WIRING GROUP--24 Volt--Part 2 of 3
Serial No. 49G1 to 49G111 inclusive
AS VIEWED FROM R.H. SIDE OF MACHINE. ADDITIONAL PARTS ARE SHOWN ON PAGES 176 AND 178
Part of 1S780 Direct Electric Starting Arrangement listed on Page 167. See Page 178A for Wiring Diagram

c93663 UE035259

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Parts for your 16 MOTOR GRADER:

CATERPILLAR SIS

Part No	Qty	Parts name
5M-9205	[1]	TERMINAL ASSEM. (-)
		(Part of Cable Assem. 4D8972)
4D-8972	[1]	CABLE ASSEM.
		(To Disconnect Switch)
2D-8788	[4]	BOLT
2D-8787	[4]	NUT
		1 of each in each Terminal Assem 5m9205 and 5M9204)
5M-9204	[1]	TERMINAL ASSEM. (+)
		(Part of Cable Assem. 2D9811)
2D-9811	[1]	CABLE ASSEM.
5M-9205	[1]	TERMINAL ASSEM. (-)
		(Part of Cable Assem. 2D9811)
4D-8975	[1]	CABLE ASSEM.
5M-9204	[1]	TERMINAL ASSEM. (+)
2M-0912	[1]	TERMINAL
		(Parts of Cable Assem. 4D8975)
2M-0912	[1]	TERMINAL
		(Part of Cable Assem. 5D4261)
5D-4261	[1]	CABLE ASSEM.
2D-2751	[1]	GROMMET
5D-0986	[1]	HARNESS
3D-5365	[2]	TERMINAL
		(1 Tan-1 Yellow Wire)
2D-3981	[2]	INSULATOR
1F-7240	[4]	TERMINAL
		(2 Tan-2 Yellow Wire)
7B-4826	[4]	INSULATOR
		(Parts of Harness 5D986)
5D-2816	[1]	PLATE
3D-2367	[2]	STUD
1D-4719	[4]	NUT
3B-4508	[2]	LOCKWASHER
4B-4280	[2]	WASHER
8B-2185	[2]	BATTERY
3D-6805	[2]	MAT
4D-3502	[1]	HOLD DOWN ASSEM.
3D-2367	[2]	STUD
1D-4719	[4]	NUT
3B-4508	[2]	LOCKWASHER
4B-4280	[2]	WASHER
4D-8952	[1]	PLATE
4D-8951	[2]	STUD
1D-4719	[4]	NUT
3B-4508	[2]	LOCKWASHER
4B-4280	[2]	WASHER
9F-5320	[1]	TERMINAL (Purple Wire)
8B-0653	[1]	INSULATOR
		(Parts of Harness 5D1283)
4D-7794	[1]	CLIP
4D-7794	[3]	CLIP
0S-0509	[3]	BOLT
3B-4506	[3]	LOCKWASHER
0S-1621	[2]	BOLT
3B-4508	[2]	LOCKWASHER
		(To Transmission lines clip)
6B-2759	[1]	TERMINAL
7B-4826	[2]	INSULATOR
		(Parts of Wire Assem. 1H5839)
1H-5839	[1]	WIRE ASSEM.
8M-2772	[1]	CLIP
0S-0509	[1]	BOLT
3B-4506	[1]	LOCKWASHER
3D-4467	[2]	TERMINAL
		(1 Tan and White-1 Orange Wire)
		(Part of Harness 5D408)
5D-2358	[1]	LAMP ASSEM.
5D-0791	[1]	LENS
5D-1708	[1]	BULB
4D-9982	[1]	SPRING
		(Parts of Lamp Assem. 5D2358)
4D-1248	[2]	TERMINAL
		(1 in each Cable Assem. 5D4261 and 4D8972)
4D-6466	[2]	CLIP
0S-0509	[2]	BOLT
3B-4506	[2]	LOCKWASHER
5D-3570	[1]	HORN ASSEM.
7F-9224	[1]	TERMINAL (Light Blue Wire)
2D-3981	[3]	INSULATOR
		(Parts of Harness 5D408)
1F-7240	[1]	TERMINAL
		(Part of Wire Assem. 1H5839)
0S-1617	[2]	BOLT
3B-4505	[2]	LOCKWASHER

#UE0352590325

4D-9000: BATTERY AND WIRING GROUP

BATTERY AND WIRING GROUP

4D9000 BATTERY AND WIRING GROUP--24 Volt--Part 3 of 3
Serial No. 49G1 to 49G111 inclusive
ENLARGED VIEW OF INSTRUMENT PANEL. ADDITIONAL PARTS ARE SHOWN ON PAGES 176 AND 177
Part of 1S780 Direct Electric Starting Arrangement listed on Page 167. 1M3387 Dash Lamp Assembly parts are shown on Page 180
See Page 178A for Wiring Diagram

c74114 UE035259

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Parts for your 16 MOTOR GRADER:

CATERPILLAR SIS

Part No	Qty	Parts name
7F-9224	[1]	TERMINAL (Yellow Wire)
7F-9224	[1]	TERMINAL (Red Wire)
9F-5321	[1]	TERMINAL (Red Wire)
1F-7240	[1]	TERMINAL (Dark Green Wire)
9F-5321	[2]	TERMINAL (Orange Wire)
8B-0653	[5]	INSULATOR
1F-7240	[1]	TERMINAL (Orange Wire)
2D-3981	[4]	INSULATOR
		(Parts of Harness 5D407)
4B-2043	[2]	NUT
3B-4501	[2]	LOCKWASHER
2F-7885	[2]	NUT
3B-4506	[2]	LOCKWASHER
9B-9082	[2]	WASHER
		(Parts of Switch 9F3099)
4H-8310	[1]	STRAP
2A-0762	[2]	BOLT
3B-4504	[2]	LOCKWASHER
9F-3099	[1]	SWITCH
9F-9353	[1]	TERMINAL (Purple Wire)
		(Part of Harness 5D1283)
9F-9353	[1]	TERMINAL
		(Part of Wire Assem. 4D8977)
7F-9224	[1]	TERMINAL (Purple Wire)
		(Part of Harness 5D407)
4D-8977	[1]	WIRE ASSEM.
4B-1232	[4]	SCREW
3B-4502	[4]	LOCKWASHER
9F-5321	[1]	TERMINAL (Red Wire)
		(Part of Harness 5D407)
9F-5321	[1]	TERMINAL
8B-0653	[2]	INSULATOR
		(Parts of Wire Assem. 4D8977)
9F-5321	[1]	TERMINAL (Red Wire)
		(Part of Harness 5D1283)
4D-6238	[1]	STRIP (Jumper)
9F-5321	[1]	TERMINAL (Orange Wire)
		(Part of Harness 5D408)
9F-5321	[1]	TERMINAL (Orange Wire)
		(Part of Harness 5D407)
9F-5321	[1]	TERMINAL (Orange Wire)
8B-0653	[3]	INSULATOR
		(Parts of Harness 5D1283)
4D-6066	[1]	STRIP
1M-3363	[1]	PLATE
4D-3759	[1]	SWITCH (Start)
5D-0407	[1]	HARNESS
4D-8953	[1]	SEAL
5L-4507	[2]	SCREW
6F-5640	[1]	CIRCUIT BREAKER
9F-5320	[2]	TERMINAL (Red Wire)
8B-0653	[2]	INSULATOR
7F-9224	[1]	TERMINAL (Light Blue Wire)
7F-9224	[1]	TERMINAL (Orange Wire)
7F-9224	[1]	TERMINAL (Red Wire)
7F-9224	[1]	TERMINAL (White Wire)
7F-9224	[1]	TERMINAL (Purple Wire)
7F-9224	[1]	TERMINAL (White Wire)
7F-9224	[1]	TERMINAL (Yellow Wire)
2D-3981	[8]	INSULATOR
		(Parts of Harness 5D407)
4D-1227	[2]	STRIP (Jumper)
7F-9224	[1]	TERMINAL (Tan/White Wire)
		(Part of Harness 5D408)
1F-7240	[1]	TERMINAL (Dark Green Wire)
7B-4826	[2]	INSULATOR
7F-9224	[1]	TERMINAL (Light Blue Wire)
		(Parts of Harness 5D407)
7F-9224	[1]	TERMINAL (Tan Wire)
1F-7240	[1]	TERMINAL (Dark Green Wire)
7B-4826	[1]	INSULATOR
7F-9224	[1]	TERMINAL (Light Blue Wire)
7F-9224	[1]	TERMINAL (Orange Wire)
2D-3981	[3]	INSULATOR
		(Parts of Harness 5D408)
4B-1232	[4]	SCREW
3B-4502	[4]	LOCKWASHER
4D-1260	[1]	STRIP
7F-9224	[1]	TERMINAL (Tan Wire)
7F-9224	[1]	TERMINAL (Tan/White Wire)
7F-9224	[1]	TERMINAL (Yellow Wire)
7F-9224	[1]	TERMINAL (White Wire)
2D-3981	[4]	INSULATOR
		(Parts of Harness 5D1283)
1H-3337	[4]	BOLT
3D-5074	[4]	NUT
4D-3397	[1]	STRAP
1M-3387 Y	[2]	LAMP ASSEM.
		(See Separate Illustration)
7F-6429	[1]	AMMETER
4D-8853	[1]	PANEL
3D-9718	[1]	SWITCH (Horn)
4D-1259	[1]	SWITCH (Tail Light)
Y		SEPARATE ILLUSTRATION

#UE0352590326

WIRING DIAGRAM

WIRING DIAGRAM--24 Volt System
Serial No. 49G1 to 49G111 inclusive

UE0352590326 UE035259

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Parts for your 16 MOTOR GRADER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name	Comments

#UE0352590327

4D-8990: BATTERY AND WIRING SYSTEM

BATTERY AND WIRING SYSTEM

4D8990 BATTERY AND WIRING SYSTEM--12 Volt--As Viewed from R.H. Side of Machine--Part 1 of 3
Effective with Serial No. 49G112
2M8965 Regulator, 3D7674 Lamp and 7H7290 Switch parts are shown on Pages 69, 74 and 75

c93304 UE035259

4D8990 BATTERY AND WIRING SYSTEM Parts scheme

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Parts for your 16 MOTOR GRADER:

CATERPILLAR SIS

Part No	Qty	Parts name
2M-8965 Y	[1]	REGULATOR ASSEM.
		(See Separate Illustration)
1F-7240	[1]	TERMINAL
		(Light Green Wire)
7B-4826	[1]	INSULATOR
9F-5321	[1]	TERMINAL
		(Brown Wire)
7F-9224	[1]	TERMINAL
		(Black Wire)
2D-3981	[1]	INSULATOR
		(Parts of Harness 5D985)
9F-5321	[1]	TERMINAL
		(Orange Wire)
8B-0653	[1]	INSULATOR
		(Parts of Harness 5D943)
7F-9224	[1]	TERMINAL
		(Black Wire)
7F-9224	[1]	TERMINAL
		(Light Green Wire)
2D-3981	[2]	INSULATOR
		(Parts of Harness 5D985)
1H-4560	[1]	NIPPLE
9F-5320	[1]	TERMINAL (Brown Wire)
8B-0653	[2]	INSULATOR
		(Parts of Harness 5D985)
0S-1594	[4]	BOLT
3B-4506	[4]	LOCKWASHER
3D-5364	[2]	BRACKET
3D-7674 Y	[2]	LAMP ASSEM.
		(See Separate Illustration)
5D-0855	[1]	BOX ASSEM.
5D-1927	[1]	BLOCK
5D-0853	[2]	SCREW
	[4]	BOLT
3B-4504	[4]	LOCKWASHER
4B-4276	[4]	WASHER
3K-8785	[1]	GROMMET
7F-9224	[3]	TERMINAL
		(Orange Wire)
2D-3981	[3]	INSULATOR
		(Parts of Harness 5D408)
6B-2370	[1]	BUSHING
1F-6113	[1]	LOCKNUT
5D-1039	[1]	PIPE
4D-9164	[3]	CLIP
5D-0983	[1]	TUBE
5D-0985	[1]	HARNESS
4D-6466	[2]	CLIP
0S-0509	[2]	BOLT
3B-4506	[2]	LOCKWASHER
0S-1587	[2]	BOLT
5H-7549	[3]	CLIP
0S-0509	[3]	BOLT
3B-4506	[3]	LOCKWASHER
0S-1617	[3]	BOLT
3B-4505	[3]	LOCKWASHER
4B-5270	[6]	WASHER
5D-1941	[1]	CONNECTOR
9B-7242	[2]	SCREW
3B-4501	[2]	LOCKWASHER
4K-5124	[1]	CIRCUIT BREAKER
1F-7240	[1]	TERMINAL
		(Dark Green Wire)
7B-4826	[1]	INSULATOR
9F-5321	[1]	TERMINAL
		(Orange Wire)
8B-0653	[1]	INSULATOR
		(Parts of Harness 5D408)
3D-4529	[4]	FUSE
7H-7290 Y	[1]	SWITCH ASSEM.
		(See Separate Illustration)
5D-0408	[1]	HARNESS
2H-9523	[1]	GROMMET
5D-0984	[1]	TUBE
2D-8781	[1]	TERMINAL (Tan Wire)
2D-8781	[1]	TERMINAL (Orange Wire)
2D-3981	[2]	INSULATOR
		(Parts of Harness 5D408)
8M-5940	[2]	CLIP
0S-0509	[2]	BOLT
3B-4506	[2]	LOCKWASHER
1H-5167	[2]	CLIP
Y		SEPARATE ILLUSTRATION

#UE0352590328

4D-8990: BATTERY AND WIRING SYSTEM

BATTERY AND WIRING SYSTEM

4D8990 BATTERY AND WIRING SYSTEM--12 Volt--As Viewed from R.H. Side of Machine--Part 2 of 3
Effective with Serial No. 49G112
See Page 179 for Wiring Diagram

c93305 UE035259

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Parts for your 16 MOTOR GRADER:

CATERPILLAR SIS

Part No	Qty	Parts name
4D-9164	[4]	CLIP
0S-0509	[4]	BOLT
3B-4506	[4]	LOCKWASHER
5D-0959	[1]	TUBE
4D-8996	[1]	GUARD
5M-8690	[1]	HOLD DOWN ASSEM.
4D-6466	[1]	CLIP
7F-9224	[1]	TERMINAL
		(White Wire)
2D-3981	[1]	INSULATOR
9F-9353	[1]	TERMINAL
		(Red Wire)
8B-0653	[1]	INSULATOR
		(Parts of Harness 5D943)
1B-5218	[1]	TERMINAL
		(Part of Cable Assem. 5H3633)
1F-7240	[4]	TERMINAL
		(2 Tan-2 Yellow Wire)
7B-4826	[4]	INSULATOR
		(Parts of Harness 5D986)
2D-2751	[2]	GROMMET
7F-9224	[1]	TERMINAL
		(Purple Wire)
2D-3981	[1]	INSULATOR
		(Parts of Harness 5D943)
2D-3981	[4]	INSULATOR
		(2 in each Harness 5D943 and 5D986)
5H-3633	[1]	CABLE ASSEM.
3D-4467	[2]	TERMINAL
		(1 Tan-1 Yellow Wire)
		(Part of Harness 5D943)
3D-5365	[2]	TERMINAL
		(1 Tan-1 Yellow Wire)
		(Part of Harness 5D986)
5D-0986	[1]	HARNESS
4M-1479	[1]	BATTERY
3D-7695	[1]	MAT
2H-2607	[2]	STUD
1B-4203	[2]	NUT
3B-4506	[2]	LOCKWASHER
4B-4278	[2]	WASHER
0L-1351	[4]	BOLT
3B-4506	[4]	LOCKWASHER
5M-9205	[1]	TERMINAL ASSEM.
		(Part of Cable Assem. 4D8998)
2D-8788	[2]	BOLT
2D-8787	[2]	NUT
		(1 of each in each Terminal Assem. 5M9205 and 5M9204)
5M-9204	[1]	TERMINAL ASSEM.
		(Part of Cable Assem. 4D6489)
4D-8998	[1]	CABLE ASSEM. (-)
7F-9224	[1]	TERMINAL
		(Tan and White Wire)
2D-3981	[1]	INSULATOR
		(Parts of Harness 5D943)
4D-6489	[1]	CABLE ASSEM. (+)
4D-7794	[3]	CLIP
0S-0509	[3]	BOLT
3B-4506	[3]	LOCKWASHER
1B-5218	[1]	TERMINAL
		(Part of Cable Assem. 4D6489)
0S-0509	[1]	BOLT
3B-4506	[1]	LOCKWASHER
1M-4986	[1]	TERMINAL
		(Part of Cable Assem. 5H3633)
6B-2759	[1]	TERMINAL
7B-4826	[2]	INSULATOR
		(Parts of Wire Assem. 1H5839)
1H-5839	[1]	WIRE ASSEM.
8M-2772	[1]	CLIP
0S-0509	[1]	BOLT
3B-4506	[1]	LOCKWASHER
3D-4467	[2]	TERMINAL
		(Orange and Tan and White Wire)
		(Part of Harness 5D408)
5D-0285	[1]	LAMP ASSEM.
4D-9982	[1]	SPRING
5D-0791	[1]	LENS
5D-0284	[1]	BULB
		(Part of Lamp Assem. 5D285)
4D-1248	[2]	TERMINAL
		(1 in each Cable Assem. 4D8974 and 4D8998)
4D-8974	[1]	CABLE ASSEM.
5D-0943	[1]	HARNESS
0S-0509	[2]	BOLT
3B-4506	[2]	LOCKWASHER
2M-0913	[1]	TERMINAL
		(Part of Cable Assem. 4D8974)
5D-3569	[1]	HORN
7F-9224	[1]	TERMINAL
		(Light Blue Wire)
		(Part of Harness 5D408)
1F-7240	[1]	TERMINAL
		(Part of Wire Assem. 1H5839)
0S-1617	[2]	BOLT
3B-4505	[2]	LOCKWASHER

#UE0352590329

4D-8990: BATTERY AND WIRING SYSTEM

BATTERY AND WIRING SYSTEM

4D8990 BATTERY AND WIRING SYSTEM--12 Volt--Enlarged View of Instrument Panel--Part 3 of 3
Effective with Serial No. 49G112
2M6646 Dash parts are shown on Page 74. See Page 179 for Wiring Diagram

c93306 UE035259

For full view, you need register

Parts for your 16 MOTOR GRADER:

CATERPILLAR SIS

Part No	Qty	Parts name
7F-8035	[1]	CIRCUIT BREAKER
5L-4507	[2]	SCREW
4D-8953	[1]	SEAL
9F-5320	[1]	TERMINAL (Red Wire)
8B-0653	[1]	INSULATOR
7F-9224	[1]	TERMINAL (Red Wire)
9F-5321	[1]	TERMINAL (Red Wire)
9F-5321	[2]	TERMINAL (Orange Wire)
8B-0653	[5]	INSULATOR
1F-7240	[1]	TERMINAL (Dark Green Wire)
7B-4826	[1]	INSULATOR
7F-9224	[1]	TERMINAL (Yellow Wire)
2D-3981	[1]	INSULATOR
1F-7240	[1]	TERMINAL (Orange Wire)
7B-4826	[2]	INSULATOR
		(Parts of Harness 5D407)
5D-0407	[1]	HARNESS
9F-5321	[1]	TERMINAL (Orange Wire)
9F-5321	[1]	TERMINAL (Red Wire)
		(Parts of Harness 5D407)
4B-1232	[4]	SCREW
3B-4502	[4]	LOCKWASHER
4D-6066	[1]	STRIP
4D-6238	[1]	STRIP (Jumper)
9F-5321	[1]	TERMINAL (Red Wire)
8B-0653	[1]	INSULATOR
		(Parts of Harness 5D943)
9F-5321	[1]	TERMINAL (Orange Wire)
8B-0653	[1]	INSULATOR
		(Parts of Harness 5D408)
9F-5321	[1]	TERMINAL (Orange Wire)
8B-0653	[1]	INSULATOR
		(Parts of Harness 5D943)
4D-1260	[1]	STRIP
7F-9224	[1]	TERMINAL (Purple Wire)
7F-9224	[1]	TERMINAL (White Wire)
7F-9224	[1]	TERMINAL (Yellow Wire)
2D-3981	[5]	INSULATOR
		(Parts of Harness 5D943)
4D-3661	[1]	PLATE (Instruction)
4D-3662	[1]	SWITCH (Start)
4D-8853	[1]	PANEL
9F-5320	[1]	TERMINAL (Red Wire)
8B-0653	[1]	INSULATOR
7F-9224	[1]	TERMINAL (Light Blue Wire)
7F-9224	[1]	TERMINAL (Orange Wire)
7F-9224	[1]	TERMINAL (Red Wire)
7F-9224	[1]	TERMINAL (White Wire)
7F-9224	[1]	TERMINAL (Purple Wire)
7F-9224	[1]	TERMINAL (Purple Wire)
7F-9224	[1]	TERMINAL (White Wire)
7F-9224	[1]	TERMINAL (Yellow Wire)
2D-3981	[10]	INSULATOR
		(Parts of Harness 5D407)
4D-1227	[2]	STRIP (Jumper)
7F-9224	[1]	TERMINAL (Tan & White Wire)
7F-9224	[1]	TERMINAL (Tan Wire)
		(Parts of Harness 5D943)
1F-7240	[1]	TERMINAL (Dark Green Wire)
7F-9224	[1]	TERMINAL (Light Blue Wire)
2D-3981	[1]	INSULATOR
		(Parts of Harness 5D407)
4B-1232	[4]	SCREW
3B-4502	[4]	LOCKWASHER
7F-9224	[1]	TERMINAL (Orange Wire)
7F-9224	[1]	TERMINAL (Light Blue Wire)
1F-7240	[1]	TERMINAL (Dark Green Wire)
7B-4826	[1]	INSULATOR
7F-9224	[1]	TERMINAL (Tan Wire)
7F-9224	[1]	TERMINAL (Tan & White Wire)
2D-3981	[4]	INSULATOR
		(Parts of Harness 5D408)
1H-3337	[4]	BOLT
3D-5074	[4]	NUT
4D-3397	[1]	STRAP
2M-6646 Y	[2]	LAMP ASSEM.
		(See Separate Illustration)
7F-6429	[1]	AMMETER
3D-9718	[1]	SWITCH (Horn)
4D-1259	[1]	SWITCH (Tail Light)
Y		SEPARATE ILLUSTRATION

Information:

ELECTRICAL AND STARTING SYSTEM

STARTING MOTOR GP

Engine News

Caterpillar Remanufactured Electric Starting Motors Are Improved {1453}
2011/05/16

Special Instruction

Installation of Emergency Starting Receptacles{1453, 1463}
Installation of Emergency Starting Receptacles{1453, 1463}

Current Draw Of Electric Starting Motors{1453}
Current Draw Of Electric Starting Motors{1453}

Installation of Electric Starting Motors{1453}
Installation of Electric Starting Motors{1453}

Starting Motor Solenoid - Replace {1467}
Starting Motor Solenoid - Replace {1467}

Installation of New Shift Lever Assembly for All Starter Motors {1453}
Installation of New Shift Lever Assembly for All Starter Motors {1453}

Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}

Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}

Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}

Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}

Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Armature of Starter Motor On All Cat^® Products {1408, 1450, 1453}

Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat^® Products {1408, 1450, 1453}

Procedure to Replace Drive Assembly of Starter Motor On All Cat® Products {1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat^® Products {1453}

Specifications

Starting Motors
5.4" BORE SIX CYLINDER VEHICULAR ENGINE (FOR ENGINES PRIOR T

Starter Solenoid
5.4" BORE SIX CYLINDER VEHICULAR ENGINE (FOR ENGINES PRIOR T

Starter Solenoid
5.4" BORE SIX CYLINDER VEHICLE ENGINE(WITH CYLINDER BLOCK SP

Electric Starting Motor
5.4" BORE SIX CYLINDER VEHICLE ENGINE(WITH CYLINDER BLOCK SP

Air Starting Motor
5.4" BORE SIX CYLINDER VEHICLE ENGINE(WITH CYLINDER BLOCK SP

Disassembly and Assembly

Starter
NO. 16 ENGINE

Service Magazine

Replacement Of Brush Holder Pins In Delco-Remy Electric Starting Motors{1453}
1982/06/28

Adjust Bosch Solenoid If Replaced Or Reinstalled{1407,1453}
1986/11/10

12-Volt Starter Solenoid Available For 7T2265 And 7T2266 Starting Motors{1407}
1987/02/16

Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts{1400,1450}
1987/03/16

Testing The Starter On The Engine{1401,1450}
1987/05/04

Remanufactured Heavy-Duty Starters And High-Amp Alternators{1405,1453}
1987/05/25

Be Sure Battery Cable-To-Starter Connection Has Correct Torque{1453}
1988/03/14

Magnetic Switches (Starter Relays) Improved{1450}
1988/03/14

Two Plug Assemblies (Booster Cables) Are Available To Start Machines{1401,1453}
1979/11/05

Limitations On Engine Cranking Time{1453,1401}
1989/03/27

Causes And Effects Of Low Battery Voltage On Electric Starters{1401,1453,1467}
1989/04/24

Caterpillar Parts SIS Catalog 16 :

2M-1464 MOTOR ASSEMBLY

4M-1812 SWITCH AS-SOLENOID

1M-7039 STARTER GP-ELECTRIC

1S-2584 ALTERNATOR ASSEMBLY

9M-4180 ALTERNATOR GROUP

1M-7022 PUMP GP-FUEL PRIMING

5M-6488 FUEL TRANSFER PUMP GROUP

2M-1464 MOTOR ASSEMBLY

4D-9000 BATTERY AND WIRING GROUP

WIRING DIAGRAM

4D-8990 BATTERY AND WIRING SYSTEM

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