AVSPARE.COM
parts catalog

WIRING DIAGRAM--12 Volt System Effective with Serial No. 49G112 16 MOTOR GRADER




ELECTRICAL AND STARTING SYSTEM

WIRING GP
 

#UE0352590330
 

WIRING DIAGRAM

WIRING DIAGRAM--12 Volt System
Effective with Serial No. 49G112
UE0352590330 UE035259
  For full view, you need register

Parts for your 16 MOTOR GRADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
 

#UE0352590331
 

7M-7147: LAMP AS-STOP & TAIL

7M7147 COMBINATION STOP AND TAIL LAMP ASSEMBLY--24 Volt
Part of 4D9000 Battery and Wiring Group shown on Page 176
c91068 UE035259
  For full view, you need register

Parts for your 16 MOTOR GRADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  2F-2860 [2] SCREW  
  3B-4501 [2] LOCKWASHER  
  8M-1241 [1] SOCKET AND PLATE ASSEM.  
  1B-4201 [2] NUT  
  3B-4504 [2] LOCKWASHER  
  2D-2144 [2] NUT  
  2D-1959 [1] BULB  
  7H-2976 [1] BULB  
  5M-6668 [2] SCREW  
  5M-8032 [1] DOOR ASSEM.  
 

#UE0352590332
 

1M-3387: LAMP GP

1M3387 DASH LAMP ASSEMBLY--24 Volt
Part of 4D9000 Battery and Wiring Group shown on Page 178
c61363 UE035259
  For full view, you need register

Parts for your 16 MOTOR GRADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  2M-1450 [1] GASKET  
  2M-1449 [1] LENS  
  3H-2691 [1] BULB  
  2M-1446 [1] NUT  
  2K-4897 [2] SCREW  
  2M-1447 [1] COVER  
 

#UE0352590333
 

2S-1032: ALTERNATOR ARRANGEMENT

2S1032 ALTERNATOR ARRANGEMENT--12 Volt, 55 Ampere
UE0352590333 UE035259
  For full view, you need register

Parts for your 16 MOTOR GRADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  9M-6517 Y [1] ALTERNATOR GROUP  
  5D-3345 [1] WIRING GROUP  
  4D-6588 [1] NIPPLE ALTERNATOR TERMINAL  
  5D-3338 [1] HARNESS TERMINAL STRIPS TO MAGNETO, STARTER, tail lamp plug, converter pressure switch and alternator  
  5D-3339 [1] HARNESS TERMINAL STRIPS TO MAGNETO SWITCH, lamp switch, horn switch, circuit breaker and ammeter  
  6F-5640 [1] CIRCUIT BREAKER TO INSTRUMENT PANEL  
  8M-2770 [3] CLIP HARNESS TO FRAME  
  8M-2772 [1] CLIP WIRE A , TO WATER PUMP COVER  
  Y   SEPARATE ILLUSTRATION
 

#UE0352590334
 

9M-6517: ALTERNATOR GROUP

9M6517 ALTERNATOR GROUP--12 Volt, 55 Ampere
Part of 2S1032 Alternator Arrangement
1S2585 Alternator Assembly parts are shown on Page 182
c74676 UE035259
  For full view, you need register

Parts for your 16 MOTOR GRADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  7B-3235 [2] BOLT  
  3B-4508 [2] LOCKWASHER  
  1S-4849 [1] BRACKET  
  0S-1588 [1] BOLT  
  3B-4506 [1] LOCKWASHER  
  1A-1460 [2] BOLT  
  3B-4508 [2] LOCKWASHER  
  4B-4280 [2] WASHER  
  1S-2585 Y [1] ALTERNATOR ASSEM.  
    (SEE SEPARATE ILLUSTRATION)
  1S-4701 [1] PULLEY  
  4B-7054 [1] LOCK  
  1D-5118 [2] NUT  
  1A-5822 [1] BOLT  
  3B-4508 [1] LOCKWASHER  
  1S-4697 [1] BLOCK  
  1S-4698 [1] ROD  
  0S-1589 [1] BOLT  
  3B-4510 [1] LOCKWASHER  
  1H-6936 [1] WIRE ASSEM.  
  9F-5320 [1] TERMINAL  
  9F-5384 [1] INSULATOR  
    (PARTS OF WIRE ASSEM. 1H6936)
  9F-9353 [1] TERMINAL  
  9F-5384 [1] INSULATOR  
    (PARTS OF WIRE ASSEM. 1H6936)
  1S-4700 [1] VEE BELT SET  
    (CONSISTS OF 2 BELTS)
  Y   SEPARATE ILLUSTRATION
 

#UE0352590335
 

1S-2585: ALTERNATOR ASSEMBLY

1S2585 ALTERNATOR ASSEMBLY--12 Volt, 55 Ampere--Type 1
Part of 9M6517 Alternator Group shown on Page 181
c90851 UE035259
  For full view, you need register

Parts for your 16 MOTOR GRADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  1S-7442 [1] DIODE  
  1S-7443 [1] SCREW  
  8H-3481 [1] LOCKWASHER  
  1S-7444 [1] SLEEVE  
  9M-0827 [1] PLATE  
  5M-3178 [1] SEAL  
  1S-7905 [1] CLAMP  
  9M-0813 [1] COLLAR  
  6B-0924 [1] BEARING  
  9M-0815 [1] RETAINER ASSEM.  
  5M-3178 [1] SEAL  
    (PART OF RETAINER ASSEM. 9M815)
  9M-0834 [1] COVER  
  9M-4029 [1] COVER  
  9M-0833 [1] SHROUD  
  9M-0832 [1] LEAD ASSEM.  
  5H-2532 [1] KEY  
  2B-4602 [1] PLUG  
  9M-0845 [1] COLLAR  
  8F-2707 [1] NUT  
  7F-9819 [1] LOCK  
  5M-1857 [1] SPACER  
  7F-9817 [1] SPACER  
  9M-0826 [1] FAN  
  2S-1245 [1] PANEL ASSEM.  
  9M-0825 [1] SCREW ASSEM.  
  9M-4060 [1] PANEL ASSEM.  
  9M-0819 [1] DIODE  
  1S-7953 [1] CAPACITOR  
  1S-7448 [1] TRANSISTOR  
  9M-4025 [1] POTENTIOMETER  
  9M-0814 [1] CAPACITOR  
  9M-0820 [1] RECTIFIER  
  2S-1248 [5] RECTIFIER  
  9M-0837 [1] PLATE  
  1S-7447 [1] TRANSISTOR  
    (PARTS OF PANEL ASSEM. 2S1245)
  9M-0836 [1] COVER  
  9M-0841 [1] BUSHING  
    (PART OF FRAME ASSEM. 1S7439)
  1S-7439 [1] FRAME ASSEM.  
  1S-7445 [1] CLAMP  
  1S-7446 [1] SCREW  
  8H-0878 [1] LOCKWASHER  
  8F-1326 [1] WASHER  
  9M-0824 [4] BOLT  
  1S-7441 [1] PLATE  
  9M-4028 [1] STATOR ASSEM.  
  9M-4027 [1] COIL  
  9M-0830 [1] FRAME ASSEM.  
  9M-0844 [1] ROTOR ASSEM.  
  9M-0816 [1] COLLAR  
  5M-3179 [1] SEAL  
  2F-5721 [1] BEARING  
  9M-0817 [1] RETAINER ASSEM.  
  5M-3179 [1] SEAL  
    (PART OF RETAINER ASSEM. 9M817)
  9M-0818 [1] COLLAR  
  1B-8707 [1] KEY  
  7F-7621 [1] WASHER  
  7H-0387 [1] NUT  
    THE FOLLOWING REPAIR KITS ARE AVAILABLE:
  1S-8009 [1] KIT (RESISTOR)  
  9M-0580 [1] KIT (REGULATOR COVER HARDWARE)  
  9M-0581 [1] KIT (DIODE JUNCTION HARDWARE)  
  1S-7449 [1] KIT (ALTERNATOR GASKET)  
  9M-0583 [1] KIT (BATTERY TERMINAL HARDWARE)  
  9M-0584 [1] KIT (HARDWARE)  
  9M-0585 [1] KIT (REGULATOR HARDWARE)  
  1S-7450 [1] KIT (POSITIVE DIODE HEAT SINK HARDWARE)  
  9M-0588 [1] KIT (REGULATOR AND VOLTAGE ADJUSTMENT COVER GASKET)  
  5L-6484 [3] KIT (NEGATIVE RECTIFIER)  
  5L-6483 [3] KIT (POSITIVE RECTIFIER)  
  9M-2581 [1] KIT (POSITIVE DIODE LEAD)  
  9M-2582 [1] KIT (NEGATIVE DIODE LEAD)  
 

#UE0352590336
 

9M-6517: ALTERNATOR GROUP

9M6517 ALTERNATOR GROUP--12 Volt, 55 Ampere--Type 2
Part of 2S1032 Alternator Arrangement listed on Page 181
1S2585 Alternator Assembly parts are shown on Pages 182 and 182B
c93428 UE035259
  For full view, you need register

Parts for your 16 MOTOR GRADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  7B-3235 [2] BOLT  
  3B-4508 [2] LOCKWASHER  
  2S-8053 [1] BRACKET  
  0S-1588 [1] BOLT  
  3B-4506 [1] LOCKWASHER  
  1A-1460 [2] BOLT  
  3B-4508 [2] LOCKWASHER  
  4B-4280 [2] WASHER  
  1S-2585 Y [1] ALTERNATOR ASSEM.  
    (SEE SEPARATE ILLUSTRATION)
  1S-4701 [1] PULLEY  
  4B-7054 [1] LOCK  
  1A-5822 [1] BOLT  
  3B-4508 [1] LOCKWASHER  
  1D-5118 [2] NUT  
  2S-8054 [1] BLOCK  
  1S-4698 [1] ROD  
  0S-1589 [1] BOLT  
  3B-4510 [1] LOCKWASHER  
  1H-6936 [1] WIRE ASSEM.  
  9F-5320 [1] TERMINAL  
  9F-5384 [1] INSULATOR  
    (PARTS OF WIRE ASSEM. 1H6936)
  9F-9353 [1] TERMINAL  
  9F-5384 [1] INSULATOR  
    (PARTS OF WIRE ASSEM. 1H6936)
  8M-8340 [1] VEE BELT SET  
    (CONSISTS OF 2 BELTS)
  Y   SEPARATE ILLUSTRATION
 

#UE0352590337
 

1S-2585: ALTERNATOR ASSEMBLY

1S2585 ALTERNATOR ASSEMBLY--12 Volt, 55 Ampere--Type 2
Part of 9M6517 Alternator Group shown on Pages 181 and 182A
c90142 UE035259
  For full view, you need register

Parts for your 16 MOTOR GRADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  1S-7442 [1] DIODE  
  1S-7443 [1] SCREW  
  8H-3481 [1] LOCKWASHER  
  1S-7444 [1] SLEEVE  
  9M-0827 [1] PLATE  
  5M-3178 [1] SEAL  
  1S-7905 [1] CLAMP  
  9M-0813 [1] COLLAR  
  3D-4603 [1] PLUG  
  6B-0924 [1] BEARING  
  9M-0815 [1] RETAINER ASSEM.  
  5M-3178 [1] SEAL  
    (PART OF RETAINER ASSEM. 9M815)
  9M-0834 [1] COVER  
  2S-0773 [1] COVER  
  9M-0833 [1] SHROUD  
  9M-0832 [1] LEAD ASSEM.  
  5H-2532 [1] KEY  
  2B-4602 [1] PLUG  
  9M-0845 [1] COLLAR  
  8F-2707 [1] NUT  
  7F-9819 [1] LOCK  
  5M-1857 [1] SPACER  
  7F-9817 [1] SPACER  
  9M-0826 [1] FAN  
  2S-0772 [1] PANEL ASSEM.  
  2S-4236 [1] PANEL ASSEM.  
  9M-0819 [1] DIODE  
  1S-7953 [1] CAPACITOR  
  1S-7448 [1] TRANSISTOR  
  9M-0814 [1] CAPACITOR  
  2S-3266 [1] POTENTIOMETER  
  2S-3265 [1] LEVER  
  9M-0820 [1] RECTIFIER  
  2S-1248 [5] RECTIFIER  
  9M-0837 [1] PLATE  
  1S-7447 [1] TRANSISTOR  
    (PARTS OF PANEL ASSEM. 2S772)
  9M-0841 [1] BUSHING  
    (PART OF FRAME ASSEM. 1S7439)
  1S-7439 [1] FRAME ASSEM.  
  1S-7445 [1] CLAMP  
  1S-7446 [1] SCREW  
  8H-0878 [1] LOCKWASHER  
  8F-1326 [1] WASHER  
  9M-0824 [4] BOLT  
  1S-7441 [1] PLATE  
  9M-4028 [1] STATOR ASSEM.  
  9M-4027 [1] COIL  
  9M-0830 [1] FRAME ASSEM.  
  9M-0844 [1] ROTOR ASSEM.  
  9M-0816 [1] COLLAR  
  5M-3179 [1] SEAL  
  2F-5721 [1] BEARING  
  9M-0817 [1] RETAINER ASSEM.  
  5M-3179 [1] SEAL  
    (PART OF RETAINER ASSEM. 9M817)
  9M-0818 [1] COLLAR  
  1B-8707 [1] KEY  
  7F-7621 [1] WASHER  
  7H-0387 [1] NUT  
    THE FOLLOWING REPAIR KITS ARE AVAILABLE:
  1S-8009 [1] KIT (RESISTOR)  
  9M-0580 [1] KIT (REGULATOR COVER HARDWARE)  
  9M-0581 [1] KIT (DIODE JUNCTION HARDWARE)  
  1S-7449 [1] KIT (ALTERNATOR GASKET)  
  9M-0583 [1] KIT (BATTERY TERMINAL HARDWARE)  
  9M-0584 [1] KIT (HARDWARE)  
  9M-0585 [1] KIT (REGULATOR HARDWARE)  
  1S-7450 [1] KIT (POSITIVE DIODE HEAT SINK HARDWARE)  
  9M-0588 [1] KIT (REGULATOR AND VOLTAGE ADJUSTMENT COVER GASKET)  
  5L-6484 [3] KIT (NEGATIVE RECTIFIER)  
  5L-6483 [3] KIT (POSITIVE RECTIFIER)  
  9M-2581 [1] KIT (POSITIVE DIODE LEAD)  
  9M-2582 [1] KIT (NEGATIVE DIODE LEAD)  
 

#UE0352590338
 

5D-1050: ETHER STARTING AID GROUP

5D1050 ETHER STARTING AID GROUP
For use with Direct Electric Starting
c73973 UE035259
  For full view, you need register

Parts for your 16 MOTOR GRADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  5D-1041 [1] TUBE  
  5D-1042 [1] TUBE  
  5D-1045 [2] FITTING  
  8F-8996 [4] NUT  
    (2 in each Fitting 5D1045)
  5D-1043 [1] TUBE  
  5D-1044 [1] TUBE  
  8F-8996 [2] NUT  
  4D-5923 [2] FITTING  
  2B-2404 [2] CLIP (1.062" Long)  
  0L-2072 [2] CLIP (1.437" Long)  
  8F-0244 [4] GROMMET  
  1A-2029 [2] BOLT  
  3B-9052 [2] FITTING  
  8F-8996 [2] NUT  
    (1 in each Fitting 3B9052)
  9F-0740 Y [2] DISCHARGER  
    (See Separate Illustration)
  5D-1040 [1] BRACKET  
  0L-1351 [2] BOLT  
  3B-4506 [2] LOCKWASHER  
  4B-4278 [2] WASHER  
  0S-0509 [1] BOLT  
  3B-4506 [1] LOCKWASHER  
  2B-2404 [1] CLIP (1.062" Long)  
  0L-2072 [1] CLIP (1.437" Long)  
  8F-0244 [2] GROMMET  
  Y   SEPARATE ILLUSTRATION
 

#UE0352590339
 

9F-0740: DISCHARGER

9F740 DISCHARGER
Part of 5D1050 Ether Starting Aid Group
c55586 UE035259
  For full view, you need register

Parts for your 16 MOTOR GRADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  9F-6374 [1] SCREW  
  9F-6371 [1] STRAP  
    (PARTS OF COLLAR ASSEM.)
  9F-6370 [1] BAIL  
    (PART OF CAP ASSEM.)
  9F-6358 [1] CAP ASSEM  
  9F-0739 [1] CARTRIDGE  
    (NOT PART OF 9F740 DISCHARGER)
  9F-6372 [1] COLLAR ASSEM.  
  9F-6361 [1] WASHER  
  9F-6360 [1] NUT  
  9F-6362 [1] SCREW  
  9F-6363 [1] WASHER  
  9F-6364 [1] PIN  
    (PARTS OF BODY ASSEM)
  9F-6357 [1] BODY ASSEM  
  1M-1126 [1] SCREEN ASSEM.  
 

Information:

Engine News
Special Instruction
Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785}
Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785}
Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}
Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}
Battery Ratings And Cross Reference Chart{1401}
Battery Ratings And Cross Reference Chart{1401}
Cross-Reference for Electrical Connectors {7553}
Cross-Reference for Electrical Connectors {7553}
Circuit Breaker Harness Assembly {1420}
Circuit Breaker Harness Assembly {1420}
Ampseal 16 Connector Peripheral Seal Servicing{7553}
Ampseal 16 Connector Peripheral Seal Servicing{7553}
Service Of Machined Terminals And Service of Stamped and Formed Terminals{7553}
Service Of Machined Terminals And Service of Stamped and Formed Terminals{7553}
Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}
Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}
Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}
Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}
Installation of CAESultra for Landfill Compactors, Motor Graders, Wheel Dozers, and Wheel Loaders{1408, 7009, 7010, 7338, 733T, 7490, 7604}
Installation of CAESultra for Landfill Compactors, Motor Graders, Wheel Dozers, and Wheel Loaders{1408, 7009, 7010, 7338, 733T, 7490, 7604}
Repair Procedure for Damaged Harness Wiring {1408}
Repair Procedure for Damaged Harness Wiring {1408}
Installation Procedure for Product Link PL421 Retrofit{7606}
Installation Procedure for Product Link PL421 Retrofit{7606}
Installation of Seat Belt Reminder Systems {1408, 1901, 1902, 7327, 7602, 7606, 7610, 7620}
Installation of Seat Belt Reminder Systems {1408, 1901, 1902, 7327, 7602, 7606, 7610, 7620}
DRCP Connector Repair Service Instruction {1408, 7553}
DRCP Connector Repair Service Instruction {1408, 7553}
Service Letter-NACD
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Service Letter-Australia
Service Letter-CFEL
Service Letter-CSARL
Service Letter-Americas
Service Letter-Brazil
Service Letter-Truck/Ag/Marine
Tool Operating Manual
Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}
Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Service Letter-China
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Service Letter-Asia
Service Letter-APD
Testing and Adjusting
Electrical Connector - Inspect
Product Link - PL522/523
Electrical Connector - Inspect
Product Link 121S/300
Troubleshooting
MID 122 - CID 0269 - FMI 03
Product Link 121S/300
MID 122 - CID 0269 - FMI 04
Product Link 121S/300
Service Magazine
Comprehensive List of Electrical Repair and Troubleshooting Information Is Now Available for All CAT Machines {0374, 0709, 1400, 1408, 7490, 7553, 7610}
Comprehensive List of Electrical Repair and Troubleshooting Information Is Now Available for All CAT Machines {0374, 0709, 1400, 1408, 7490, 7553, 7610}

Caterpillar Parts SIS Catalog 16 :

Truck sale:

 
Caterpillar 160
- motor graders
TRACTOR & EQUIPMENT CO.
Back to top
The names Cat, Caterpillar, John Deere, Komatsu, Volvo, Hitachi, Doosan, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
AVSpare.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only. Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.