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9S8366 ALTERNATOR ARRANGEMENT--24 Volt, 50 Ampere FIELD INSTALLATION Effective with Serial No. 62H59 594




ELECTRICAL AND STARTING SYSTEM

ALTERNATOR GP-CHARGING
 

#UE0700230430
 

9S-8366: ALTERNATOR ARRANGEMENT

9S8366 ALTERNATOR ARRANGEMENT--24 Volt, 50 Ampere
FIELD INSTALLATION
Effective with Serial No. 62H59
UE0700230430 UE070023
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Parts for your 594 PIPELAYER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  9S-8998 Y [1] ALTERNATOR GROUP  
  8M-7892 [1] AMMETER  
  9S-0174 [1] BREAKER  
  Y   SEPARATE ILLUSTRATION
 

#UE0700230431
 

9S-8998: ALTERNATOR GROUP

9S8998 ALTERNATOR GROUP--24 Volt, 50 Ampere
Part of 9S8366 Alternator Arrangement
5S9088 Alternator parts are shown on Pages 76A-2 and 76A-3
c130285 UE070023
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Parts for your 594 PIPELAYER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9H-8260 [1] BOLT  
  1D-4719 [1] NUT  
2. 3B-4508 [2] LOCKWASHER  
3. 1H-6936 [1] WIRE ASSEM.  
4. 9F-9353 [1] TERMINAL  
5. 8B-0653 [2] INSULATOR  
6. 9F-5320 [1] TERMINAL  
    (Parts of 1H6936 Assem.)
7. 5S-9088 RY [1] ALTERNATOR ASSEM.  
    (See Separate Illustration)
8. 9M-5147 [1] PULLEY  
9. 0S-1595 [1] BOLT  
  2M-0849 [1] WASHER  
10. 9S-9029 [1] STRAP  
11. 1S-5138 [1] VEE BELT  
12. 5M-6213 [1] PLUG  
13. 0S-1594 [1] BOLT  
  3B-4506 [1] LOCKWASHER  
  R   REMFG PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#UE0700230432
 

9S-2604: COMPLETE GASOLINE STARTING ARRANGEMENT

9S2604 COMPLETE GASOLINE STARTING ARRANGEMENT
Effective with Serial No. 62H59
UE0700230432 UE070023
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Parts for your 594 PIPELAYER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  4M-0751 Y [1] CLUTCH & PINION CONTROL GROUP  
  4M-5879 Y [1] STARTING ENGINE FUEL SYSTEM  
  1P-1447 Y [1] GENERATOR GROUP  
  1S-0411 Y [1] CHOKE & THROTTLE CONTROL GROUP  
  7S-6281 Y [1] STARTING ENGINE ARRANGEMENT  
  1A-2029 [1] BOLT  
  3B-4506 [1] LOCKWASHER  
  1D-4717 [1] NUT  
  5D-0122 [1] WIRE ASSEMBLY  
  2H-8581 [1] WRENCH  
  4H-3371 [2] GASKET  
  9H-4388 [1] PLATE  
  2M-3384 [1] PLATE  
  1P-5905 [1] INDICATOR ASSEMBLY  
  2S-4822 [1] TUBE ASSEMBLY  
  2S-8300 [1] SHAFT  
  3S-6838 [1] BRACKET ASSEMBLY  
  [1] BRACKET ASSEMBLY  
  5S-9586 [1] TUBE ASSEMBLY  
  5S-9963 [1] BRACKET  
  7S-5787 [6] PRECOMBUSTION CHAMBER ASSEMBLY  
  8S-0383 [1] PANEL  
  0L-1329 [2] BOLT  
  0S-1587 [1] BOLT  
  0S-1591 [1] BOLT  
  0S-1594 [1] BOLT  
  Y   SEPARATE ILLUSTRATION
 

#UE0700230433
 

7S-6281: GASOLINE STARTING ENGINE ARRANGEMENT

7S6281 GASOLINE STARTING ENGINE ARRANGEMENT
Part of 9S2604 Complete Gasoline Starting
Engine Arrangement listed on Page 156E
UE0700230433 UE070023
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Parts for your 594 PIPELAYER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  9H-4826 Y [1] CLUTCH GROUP  
  9H-6203 Y [1] IGNITION SYSTEM  
  7M-7793 Y [1] ELECTRIC STARTER GROUP  
  9M-7761 Y [1] TRANSMISSION & STARTER PINION GROUP  
  9M-7895 Y [1] WATER LINES GROUP  
  3S-2364 Y [1] OIL PUMP GROUP  
  3S-4777 Y [1] MANIFOLD, CARBURETOR & AIR CLEANER  
  7S-6240 Y [1] SUPPORT GROUP  
  Y   SEPARATE ILLUSTRATION
 

#UE0700230434
 

1P-1447: GENERATOR GROUP

1P1447 GENERATOR GROUP--12 Volt, 24 Ampere
Part of 9S2604 Arrangement listed on Page 156E
1S150 Generator parts are shown on Page 76B
c110661 UE070023
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Parts for your 594 PIPELAYER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1S-0150 Y [1] GENERATOR ASSEM.  
    (See Separate Illustration)
2. 0T-0320 [1] BOLT  
  3B-4507 [1] LOCKWASHER  
  4B-4279 [1] WASHER (.0625" Thick)  
  4S-9191 [1] WASHER (.188" Thick)  
3. 3S-9677 [1] PULLEY  
4. 9S-9010 [1] VEE BELT  
5. 0L-1351 [1] BOLT  
  3B-4506 [1] LOCKWASHER  
6. 1S-0160 [1] STRAP  
7. 0S-1588 [1] BOLT  
8. 5S-9504 [1] ELBOW  
9. 0S-1604 [1] BOLT (2.50" Long)  
  0S-1599 [1] BOLT (2.75" Long)  
  3B-4508 [2] LOCKWASHER  
  Y   SEPARATE ILLUSTRATION
 

#UE0700230435
 

WIRING DIAGRAM

WIRING DIAGRAM--12 Volt System
UE0700230435 UE070023
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Parts for your 594 PIPELAYER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
 

#UE0700230436
 

9S-5378: BATTERY AND WIRING

BATTERY AND WIRING (9S5378 N/S)--12 Volt--Top View--Type 1--Part 1 of 2
Part of 9S2604 Complete Gasoline Starting Arrangement listed on Page 156E
5S5731 Harness parts are shown on Page 73. See Page 156G for Wiring Diagram
c128406 UE070023
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Parts for your 594 PIPELAYER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1S-0994 [1] CLIP  
2. 5S-8374 [1] BATTERY  
3. 7S-5041 [6] PLUG  
    (Part of 5S8374 Battery)
4. 9S-4611 [1] CABLE ASSEM.  
5. 1S-7252 [1] TERMINAL  
6. 3S-6050 [1] TERMINAL ASSEM.  
    (Parts of 9S4611 Assem.)
  2D-8788 [1] BOLT  
  2D-8787 [1] NUT  
    (Parts of 3S6050 Assem.)
7. 9S-5633 [1] CABLE ASSEM.  
  4S-8732 J CONDUIT 36"  
8. 1S-7252 [2] TERMINAL  
9. 1S-2244 [2] BOOT  
  1S-4915 [2] LINER  
  3S-2093 [2] TIE  
    (Parts of 9S5633 Assem.)
10. 0S-0509 [8] BOLT  
  3B-4506 [8] LOCKWASHER  
11. 9S-4612 [1] CABLE ASSEM.  
  4S-8734 J CONDUIT 88"  
12. 1S-7839 [1] TERMINAL  
13. 1S-2244 [2] BOOT  
  1S-4915 [2] LINER  
  3S-2093 [2] TIE  
14. 3S-6049 [1] TERMINAL ASSEM.  
    (Parts of 9S4612 Assem.)
  2D-8788 [1] BOLT  
  2D-8787 [1] NUT  
    (Parts of 3S6049 Assem.)
15. 1S-3403 [3] CLIP  
16. 8M-5397 [1] BOOT  
17. 5S-5731 Y [1] HARNESS ASSEM.  
    (See Separate Illustration)
18. 9M-9738 [4] CLIP  
  J   ORDER BY THE FOOT
  Y   SEPARATE ILLUSTRATION
 

#UE0700230437
 

9S-5378: BATTERY AND WIRING

BATTERY AND WIRING (9S5378 N/S)--12 Volt--As Viewed from Right Hand Side of Machine--Type 1--Part 2 of 2
Part of 9S2604 Complete Gasoline Starting Arrangement listed on Page 156E
5S6520 Harness, 4M2471 Lamp & 7H7290 Switch parts are shown on Pages 74 and 75
See Page 156G for Wiring Diagram
c128407 UE070023
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Parts for your 594 PIPELAYER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4D-1259 [1] SWITCH (Light)  
2. 3S-3943 [1] WIRE ASSEM.  
3. 1F-7240 [2] TERMINAL  
  7B-4826 [2] INSULATOR  
    (Parts of 3S3943 Assem.)
4. 4F-4784 [1] SWITCH ASSEM.  
5. 4M-2471 Y [2] LAMP ASSEM.  
    (See Separate Illustration)
6. 8M-2770 [1] CLIP  
7. 4B-4278 [1] WASHER  
8. 7S-0630 J SLEEVE 8"  
9. 0S-0509 [5] BOLT  
10. 3B-4506 [11] LOCKWASHER  
11. 3S-3946 [1] WIRE ASSEM.  
12. 1F-7240 [2] TERMINAL  
  7B-4826 [2] INSULATOR  
    (Parts of 3S3946 Assem.)
13. 3F-1006 [1] SWITCH (Starter)  
14. 4B-1268 [2] SCREW  
15. 4B-2043 [2] NUT  
16. 3B-4501 [2] LOCKWASHER  
17. 1F-7307 [1] AMMETER  
18. 5M-2555 [1] CIRCUIT BREAKER  
19. 5M-6668 [2] SCREW  
20. 7B-2742 [4] BOLT  
21. 3B-4504 [6] LOCKWASHER  
22. 4B-4276 [6] WASHER  
23. 7M-5160 [1] BRACKET ASSEM.  
24. 9F-6445 [4] NUT  
    (Part of 7M5160 Bracket Assem.)
25. 2M-6495 [1] REGULATOR ASSEM.  
  8M-3146 [1] KIT (Shockmount)  
    (Includes Brackets, Grommets, Lead Assembly and Hardware)
26. 7H-7290 Y [1] SWITCH ASSEM. (Disconnect)  
    (See Separate Illustration)
27. 8H-8648 [1] PLATE  
28. 8B-6678 [2] GROMMET  
29. 1S-0994 [6] CLIP  
30. 0L-1351 [1] BOLT  
31. 1D-4717 [2] NUT  
32. 0S-1588 [1] BOLT  
33. 0T-0102 [4] BOLT  
34. 1S-7786 H [2] BOX  
35. 2S-3196 [1] BRACKET  
36. 0S-1615 [2] BOLT  
37. 1B-4330 [2] NUT  
38. 5S-6520 Y [1] HARNESS  
    (See Separate Illustration)
39. 9F-9327 [1] SCREW  
40. 3B-4502 [1] LOCKWASHER  
41. 2S-3162 [1] BRACKET  
42. 1S-3403 [1] CLIP  
43. 4D-7735 [3] CLIP  
  J   ORDER BY THE FOOT
  Y   SEPARATE ILLUSTRATION
  H   TWO 1S7786 BOX ARE REQUIRED TO
 

#UE0700230438
 

9S-5378: BATTERY AND WIRING

BATTERY AND WIRING (9S5378 N/S)--12 Volt--Top View--Type 2--Part 1 of 2
Part of 9S2604 Complete Gasoline Starting Arrangement listed on Page 156E
9S9565 Harness parts are shown on Page 156M. See Page 156G for Wiring Diagram
c110656 UE070023
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Parts for your 594 PIPELAYER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1S-0994 [1] CLIP  
2. 5S-8374 [1] BATTERY  
3. 5S-8405 C [6] PLUG  
    (Part of 5S8374 Battery)
4. 9S-4611 [1] CABLE ASSEM.  
5. 1S-7252 [1] TERMINAL  
6. 3S-6050 [1] TERMINAL ASSEM.  
    (Parts of 9S4611 Assem.)
  2D-8788 [1] BOLT  
  2D-8787 [1] NUT  
    (Parts of 3S6050 Assem.)
7. 9S-5633 [1] CABLE ASSEM.  
  4S-8732 J CONDUIT 36"  
8. 1S-7252 [2] TERMINAL  
9. 1S-2244 [2] BOOT  
  1S-4915 [2] LINER  
  3S-2093 [2] TIE  
    (Parts of 9S5633 Assem.)
10. 0S-0509 [8] BOLT  
  3B-4506 [8] LOCKWASHER  
11. 9S-4612 [1] CABLE ASSEM.  
  4S-8734 J CONDUIT 88"  
12. 1S-7839 [1] TERMINAL  
13. 1S-2244 [2] BOOT  
  1S-4915 [2] LINER  
  3S-2093 [2] TIE  
14. 3S-6049 [1] TERMINAL ASSEM.  
    (Parts of 9S4612 Assem.)
  2D-8788 [1] BOLT  
  2D-8787 [1] NUT  
    (Parts of 3S6049 Assem.)
15. 1S-3403 [3] CLIP  
16. 8M-5397 [1] BOOT  
17. 9S-9565 YC [1] HARNESS ASSEM.  
    (See Separate Illustration)
18. 9M-9738 [4] CLIP  
  J   ORDER BY THE FOOT
  Y   SEPARATE ILLUSTRATION
  C   INDICATES CHANGE FROM PREVIOUS
 

#UE0700230439
 

9S-5378: BATTERY AND WIRING

BATTERY AND WIRING (9S5378 N/S)--12 Volt--As Viewed from Right Hand Side of Machine--Type 2--Part 2 of 2
Part of 9S2604 Complete Gasoline Starting Arrangement listed on Page 156E
5S6520 Harness, 4M2471 Lamp & 7H7290 Switch parts are shown on Pages 74 and 75
See Page 156G for Wiring Diagram
c110657 UE070023
  For full view, you need register

Parts for your 594 PIPELAYER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4D-1259 [1] SWITCH (Light)  
2. 3S-3943 [1] WIRE ASSEM.  
3. 1F-7240 [2] TERMINAL  
  7B-4826 [2] INSULATOR  
    (Parts of 3S3943 Assem.)
4. 4F-4784 [1] SWITCH ASSEM.  
5. 4M-2471 Y [2] LAMP ASSEM.  
    (See Separate Illustration)
6. 8M-2770 [1] CLIP  
7. 4B-4278 [1] WASHER  
8. 7S-0630 J SLEEVE 8"  
9. 0S-0509 [3] BOLT  
10. 3B-4506 [9] LOCKWASHER  
11. 3S-3946 [1] WIRE ASSEM.  
12. 1F-7240 [2] TERMINAL  
  7B-4826 [2] INSULATOR  
    (Parts of 3S3946 Assem.)
13. 3F-1006 [1] SWITCH (Starter)  
14. 4B-1268 [2] SCREW  
15. 4B-2043 [2] NUT  
16. 3B-4501 [2] LOCKWASHER  
17. 1F-7307 [1] AMMETER  
18. 5M-2555 [1] CIRCUIT BREAKER  
19. 5M-6668 [2] SCREW  
20. 7B-2742 [4] BOLT  
21. 3B-4504 [6] LOCKWASHER  
22. 4B-4276 [6] WASHER  
23. 7M-5160 [1] BRACKET ASSEM.  
24. 9F-6445 [4] NUT  
    (Part of 7M5160 Bracket Assem.)
25. 2M-6495 [1] REGULATOR ASSEM.  
  8M-3146 [1] KIT (Shockmount)  
    (Includes Brackets, Grommets, Lead Assembly and Hardware)
26. 7H-7290 Y [1] SWITCH ASSEM. (Disconnect)  
    (See Separate Illustration)
27. 8H-8648 [1] PLATE  
28. 8B-6678 [2] GROMMET  
29. 1S-0994 [6] CLIP  
30. 0L-1351 [1] BOLT  
31. 1D-4717 [2] NUT  
32. 0S-1588 [1] BOLT  
33. 0T-0102 [4] BOLT  
34. 1S-7786 H [2] BOX  
35. 2S-3196 [1] BRACKET  
36. 0S-1615 [2] BOLT  
37. 1B-4330 [2] NUT  
38. 5S-6520 Y [1] HARNESS  
    (See Separate Illustration)
39. 9F-9327 [1] SCREW  
40. 3B-4502 [1] LOCKWASHER  
41. 2S-3162 [1] BRACKET  
42. 1S-3403 [1] CLIP  
43. 4D-7735 [1] CLIP  
  J   ORDER BY THE FOOT
  Y   SEPARATE ILLUSTRATION
  H   TWO 1S7786 BOX ARE REQUIRED TO
 

Information:

Engine News
Charging System Troubleshooting Guide Has Been Updated for All Engines {1406, 7569}
Charging System Troubleshooting Guide Has Been Updated for All Engines {1406, 7569}
Special Instruction
Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}
Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}
Charging System Troubleshooting {1406}
Charging System Troubleshooting {1406}
Procedure for Replacing Regulator Kit on All Engines {1405}
Procedure for Replacing Regulator Kit on All Engines {1405}
Procedure to Install Brush Holder Assembly to End Frame on All Engines {1405}
Procedure to Install Brush Holder Assembly to End Frame on All Engines {1405}
Specifications
Alternator
26SI Series Alternator
Alternator
HDB Series and M1 Series Heavy Duty Brushless Alternators
Alternator
N3 Series Brushless Alternators
Systems Operation
General Information
26SI Series Alternator
Component Description
26SI Series Alternator
Normal Operation
26SI Series Alternator
General Information
HDB Series and M1 Series Heavy Duty Brushless Alternators
Normal Operation
HDB Series and M1 Series Heavy Duty Brushless Alternators
Component Description
HDB Series and M1 Series Heavy Duty Brushless Alternators
General Information
N3 Series Brushless Alternators
Component Description
N3 Series Brushless Alternators
Normal Operation
N3 Series Brushless Alternators
Testing and Adjusting
T1 Alternator Output - Test
26SI Series Alternator
T3 Charging System - Test
26SI Series Alternator
T5 Alternator Current - Test
26SI Series Alternator
General Information
26SI Series Alternator
Component - Test
26SI Series Alternator
Field Winding - Test
HDB Series and M1 Series Heavy Duty Brushless Alternators
Capacitor - Test
HDB Series and M1 Series Heavy Duty Brushless Alternators
Stator - Test
HDB Series and M1 Series Heavy Duty Brushless Alternators
Rectifier - Test
HDB Series and M1 Series Heavy Duty Brushless Alternators
Residual Magnetism - Restore
HDB Series and M1 Series Heavy Duty Brushless Alternators
Regulator - Test
HDB Series and M1 Series Heavy Duty Brushless Alternators
Field Winding - Test
N3 Series Brushless Alternators
Capacitor - Test
N3 Series Brushless Alternators
Rectifier - Test
N3 Series Brushless Alternators
Stator - Test
N3 Series Brushless Alternators
Regulator - Test
N3 Series Brushless Alternators
Troubleshooting
General Information
HDB Series and M1 Series Heavy Duty Brushless Alternators
Charging System
HDB Series and M1 Series Heavy Duty Brushless Alternators
MID 161 - CID 0168 - FMI 00
Product Link - PL522/523
MID 161 - CID 0168 - FMI 01
Product Link - PL522/523
MID 161 - CID 1251 - FMI 03
Product Link - PL522/523
MID 122 - CID 0168 - FMI 00
Product Link 121S/300
MID 122 - CID 0168 - FMI 01
Product Link 121S/300
MID 122 - CID 1251 - FMI 03
Product Link 121S/300
Disassembly and Assembly
Alternator - Assemble
26SI Series Alternator
Alternator - Disassemble
26SI Series Alternator
Alternator - Disassemble - M1 Series Alternator (35 Amp)
HDB Series and M1 Series Heavy Duty Brushless Alternators
Alternator - Assemble - M1 Series Alternator (35 Amp)
HDB Series and M1 Series Heavy Duty Brushless Alternators
Alternator - Assemble - HDB Series Alternator
HDB Series and M1 Series Heavy Duty Brushless Alternators
Alternator - Disassemble - HDB Series Alternator
HDB Series and M1 Series Heavy Duty Brushless Alternators
Alternator - Assemble
N3 Series Brushless Alternators
Alternator - Disassemble
N3 Series Brushless Alternators
Service Magazine
Charging System Troubleshooting Guide Has Been Updated for All Machines {1406, 7569}
Charging System Troubleshooting Guide Has Been Updated for All Machines {1406, 7569}

Caterpillar Parts SIS Catalog 594 :

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