ELECTRICAL AND STARTING SYSTEM
ALTERNATOR GP-CHARGINGSTARTING AR
ALTERNATOR GP-CHARGING
BATTERY GP
ELECTRICAL AND STARTING SYSTEM
ALTERNATOR GP-CHARGING#UE0700230430
9S-8366: ALTERNATOR ARRANGEMENT
9S8366 ALTERNATOR ARRANGEMENT--24 Volt, 50 Ampere
FIELD INSTALLATION
Effective with Serial No. 62H59
FIELD INSTALLATION
Effective with Serial No. 62H59
Parts for your 594 PIPELAYER:
CATERPILLAR SIS#UE0700230431
9S-8998: ALTERNATOR GROUP
9S8998 ALTERNATOR GROUP--24 Volt, 50 Ampere
Part of 9S8366 Alternator Arrangement
5S9088 Alternator parts are shown on Pages 76A-2 and 76A-3
Part of 9S8366 Alternator Arrangement
5S9088 Alternator parts are shown on Pages 76A-2 and 76A-3
Parts for your 594 PIPELAYER:
CATERPILLAR SISPos. | Part No | Qty | Parts name | Comments |
---|---|---|---|---|
1. | 9H-8260 | [1] | BOLT | |
1D-4719 | [1] | NUT | ||
2. | 3B-4508 | [2] | LOCKWASHER | |
3. | 1H-6936 | [1] | WIRE ASSEM. | |
4. | 9F-9353 | [1] | TERMINAL | |
5. | 8B-0653 | [2] | INSULATOR | |
6. | 9F-5320 | [1] | TERMINAL | |
(Parts of 1H6936 Assem.) | ||||
7. | 5S-9088 RY | [1] | ALTERNATOR ASSEM. | |
(See Separate Illustration) | ||||
8. | 9M-5147 | [1] | PULLEY | |
9. | 0S-1595 | [1] | BOLT | |
2M-0849 | [1] | WASHER | ||
10. | 9S-9029 | [1] | STRAP | |
11. | 1S-5138 | [1] | VEE BELT | |
12. | 5M-6213 | [1] | PLUG | |
13. | 0S-1594 | [1] | BOLT | |
3B-4506 | [1] | LOCKWASHER | ||
R | REMFG PART MAY BE AVAILABLE | |||
Y | SEPARATE ILLUSTRATION |
#UE0700230432
9S-2604: COMPLETE GASOLINE STARTING ARRANGEMENT
9S2604 COMPLETE GASOLINE STARTING ARRANGEMENT
Effective with Serial No. 62H59
Effective with Serial No. 62H59
Parts for your 594 PIPELAYER:
CATERPILLAR SISPos. | Part No | Qty | Parts name | Comments |
---|---|---|---|---|
4M-0751 Y | [1] | CLUTCH & PINION CONTROL GROUP | ||
4M-5879 Y | [1] | STARTING ENGINE FUEL SYSTEM | ||
1P-1447 Y | [1] | GENERATOR GROUP | ||
1S-0411 Y | [1] | CHOKE & THROTTLE CONTROL GROUP | ||
7S-6281 Y | [1] | STARTING ENGINE ARRANGEMENT | ||
1A-2029 | [1] | BOLT | ||
3B-4506 | [1] | LOCKWASHER | ||
1D-4717 | [1] | NUT | ||
5D-0122 | [1] | WIRE ASSEMBLY | ||
2H-8581 | [1] | WRENCH | ||
4H-3371 | [2] | GASKET | ||
9H-4388 | [1] | PLATE | ||
2M-3384 | [1] | PLATE | ||
1P-5905 | [1] | INDICATOR ASSEMBLY | ||
2S-4822 | [1] | TUBE ASSEMBLY | ||
2S-8300 | [1] | SHAFT | ||
3S-6838 | [1] | BRACKET ASSEMBLY | ||
[1] | BRACKET ASSEMBLY | |||
5S-9586 | [1] | TUBE ASSEMBLY | ||
5S-9963 | [1] | BRACKET | ||
7S-5787 | [6] | PRECOMBUSTION CHAMBER ASSEMBLY | ||
8S-0383 | [1] | PANEL | ||
0L-1329 | [2] | BOLT | ||
0S-1587 | [1] | BOLT | ||
0S-1591 | [1] | BOLT | ||
0S-1594 | [1] | BOLT | ||
Y | SEPARATE ILLUSTRATION |
#UE0700230433
7S-6281: GASOLINE STARTING ENGINE ARRANGEMENT
7S6281 GASOLINE STARTING ENGINE ARRANGEMENT
Part of 9S2604 Complete Gasoline Starting
Engine Arrangement listed on Page 156E
Part of 9S2604 Complete Gasoline Starting
Engine Arrangement listed on Page 156E
Parts for your 594 PIPELAYER:
CATERPILLAR SISPos. | Part No | Qty | Parts name | Comments |
---|---|---|---|---|
9H-4826 Y | [1] | CLUTCH GROUP | ||
9H-6203 Y | [1] | IGNITION SYSTEM | ||
7M-7793 Y | [1] | ELECTRIC STARTER GROUP | ||
9M-7761 Y | [1] | TRANSMISSION & STARTER PINION GROUP | ||
9M-7895 Y | [1] | WATER LINES GROUP | ||
3S-2364 Y | [1] | OIL PUMP GROUP | ||
3S-4777 Y | [1] | MANIFOLD, CARBURETOR & AIR CLEANER | ||
7S-6240 Y | [1] | SUPPORT GROUP | ||
Y | SEPARATE ILLUSTRATION |
#UE0700230434
1P-1447: GENERATOR GROUP
1P1447 GENERATOR GROUP--12 Volt, 24 Ampere
Part of 9S2604 Arrangement listed on Page 156E
1S150 Generator parts are shown on Page 76B
Part of 9S2604 Arrangement listed on Page 156E
1S150 Generator parts are shown on Page 76B
Parts for your 594 PIPELAYER:
CATERPILLAR SISPos. | Part No | Qty | Parts name | Comments |
---|---|---|---|---|
1. | 1S-0150 Y | [1] | GENERATOR ASSEM. | |
(See Separate Illustration) | ||||
2. | 0T-0320 | [1] | BOLT | |
3B-4507 | [1] | LOCKWASHER | ||
4B-4279 | [1] | WASHER (.0625" Thick) | ||
4S-9191 | [1] | WASHER (.188" Thick) | ||
3. | 3S-9677 | [1] | PULLEY | |
4. | 9S-9010 | [1] | VEE BELT | |
5. | 0L-1351 | [1] | BOLT | |
3B-4506 | [1] | LOCKWASHER | ||
6. | 1S-0160 | [1] | STRAP | |
7. | 0S-1588 | [1] | BOLT | |
8. | 5S-9504 | [1] | ELBOW | |
9. | 0S-1604 | [1] | BOLT (2.50" Long) | |
0S-1599 | [1] | BOLT (2.75" Long) | ||
3B-4508 | [2] | LOCKWASHER | ||
Y | SEPARATE ILLUSTRATION |
#UE0700230435
WIRING DIAGRAM
WIRING DIAGRAM--12 Volt System
#UE0700230436
9S-5378: BATTERY AND WIRING
BATTERY AND WIRING (9S5378 N/S)--12 Volt--Top View--Type 1--Part 1 of 2
Part of 9S2604 Complete Gasoline Starting Arrangement listed on Page 156E
5S5731 Harness parts are shown on Page 73. See Page 156G for Wiring Diagram
Part of 9S2604 Complete Gasoline Starting Arrangement listed on Page 156E
5S5731 Harness parts are shown on Page 73. See Page 156G for Wiring Diagram
Parts for your 594 PIPELAYER:
CATERPILLAR SISPos. | Part No | Qty | Parts name | Comments |
---|---|---|---|---|
1. | 1S-0994 | [1] | CLIP | |
2. | 5S-8374 | [1] | BATTERY | |
3. | 7S-5041 | [6] | PLUG | |
(Part of 5S8374 Battery) | ||||
4. | 9S-4611 | [1] | CABLE ASSEM. | |
5. | 1S-7252 | [1] | TERMINAL | |
6. | 3S-6050 | [1] | TERMINAL ASSEM. | |
(Parts of 9S4611 Assem.) | ||||
2D-8788 | [1] | BOLT | ||
2D-8787 | [1] | NUT | ||
(Parts of 3S6050 Assem.) | ||||
7. | 9S-5633 | [1] | CABLE ASSEM. | |
4S-8732 J | CONDUIT 36" | |||
8. | 1S-7252 | [2] | TERMINAL | |
9. | 1S-2244 | [2] | BOOT | |
1S-4915 | [2] | LINER | ||
3S-2093 | [2] | TIE | ||
(Parts of 9S5633 Assem.) | ||||
10. | 0S-0509 | [8] | BOLT | |
3B-4506 | [8] | LOCKWASHER | ||
11. | 9S-4612 | [1] | CABLE ASSEM. | |
4S-8734 J | CONDUIT 88" | |||
12. | 1S-7839 | [1] | TERMINAL | |
13. | 1S-2244 | [2] | BOOT | |
1S-4915 | [2] | LINER | ||
3S-2093 | [2] | TIE | ||
14. | 3S-6049 | [1] | TERMINAL ASSEM. | |
(Parts of 9S4612 Assem.) | ||||
2D-8788 | [1] | BOLT | ||
2D-8787 | [1] | NUT | ||
(Parts of 3S6049 Assem.) | ||||
15. | 1S-3403 | [3] | CLIP | |
16. | 8M-5397 | [1] | BOOT | |
17. | 5S-5731 Y | [1] | HARNESS ASSEM. | |
(See Separate Illustration) | ||||
18. | 9M-9738 | [4] | CLIP | |
J | ORDER BY THE FOOT | |||
Y | SEPARATE ILLUSTRATION |
#UE0700230437
9S-5378: BATTERY AND WIRING
BATTERY AND WIRING (9S5378 N/S)--12 Volt--As Viewed from Right Hand Side of Machine--Type 1--Part 2 of 2
Part of 9S2604 Complete Gasoline Starting Arrangement listed on Page 156E
5S6520 Harness, 4M2471 Lamp & 7H7290 Switch parts are shown on Pages 74 and 75
See Page 156G for Wiring Diagram
Part of 9S2604 Complete Gasoline Starting Arrangement listed on Page 156E
5S6520 Harness, 4M2471 Lamp & 7H7290 Switch parts are shown on Pages 74 and 75
See Page 156G for Wiring Diagram
Parts for your 594 PIPELAYER:
CATERPILLAR SISPos. | Part No | Qty | Parts name | Comments |
---|---|---|---|---|
1. | 4D-1259 | [1] | SWITCH (Light) | |
2. | 3S-3943 | [1] | WIRE ASSEM. | |
3. | 1F-7240 | [2] | TERMINAL | |
7B-4826 | [2] | INSULATOR | ||
(Parts of 3S3943 Assem.) | ||||
4. | 4F-4784 | [1] | SWITCH ASSEM. | |
5. | 4M-2471 Y | [2] | LAMP ASSEM. | |
(See Separate Illustration) | ||||
6. | 8M-2770 | [1] | CLIP | |
7. | 4B-4278 | [1] | WASHER | |
8. | 7S-0630 J | SLEEVE 8" | ||
9. | 0S-0509 | [5] | BOLT | |
10. | 3B-4506 | [11] | LOCKWASHER | |
11. | 3S-3946 | [1] | WIRE ASSEM. | |
12. | 1F-7240 | [2] | TERMINAL | |
7B-4826 | [2] | INSULATOR | ||
(Parts of 3S3946 Assem.) | ||||
13. | 3F-1006 | [1] | SWITCH (Starter) | |
14. | 4B-1268 | [2] | SCREW | |
15. | 4B-2043 | [2] | NUT | |
16. | 3B-4501 | [2] | LOCKWASHER | |
17. | 1F-7307 | [1] | AMMETER | |
18. | 5M-2555 | [1] | CIRCUIT BREAKER | |
19. | 5M-6668 | [2] | SCREW | |
20. | 7B-2742 | [4] | BOLT | |
21. | 3B-4504 | [6] | LOCKWASHER | |
22. | 4B-4276 | [6] | WASHER | |
23. | 7M-5160 | [1] | BRACKET ASSEM. | |
24. | 9F-6445 | [4] | NUT | |
(Part of 7M5160 Bracket Assem.) | ||||
25. | 2M-6495 | [1] | REGULATOR ASSEM. | |
8M-3146 | [1] | KIT (Shockmount) | ||
(Includes Brackets, Grommets, Lead Assembly and Hardware) | ||||
26. | 7H-7290 Y | [1] | SWITCH ASSEM. (Disconnect) | |
(See Separate Illustration) | ||||
27. | 8H-8648 | [1] | PLATE | |
28. | 8B-6678 | [2] | GROMMET | |
29. | 1S-0994 | [6] | CLIP | |
30. | 0L-1351 | [1] | BOLT | |
31. | 1D-4717 | [2] | NUT | |
32. | 0S-1588 | [1] | BOLT | |
33. | 0T-0102 | [4] | BOLT | |
34. | 1S-7786 H | [2] | BOX | |
35. | 2S-3196 | [1] | BRACKET | |
36. | 0S-1615 | [2] | BOLT | |
37. | 1B-4330 | [2] | NUT | |
38. | 5S-6520 Y | [1] | HARNESS | |
(See Separate Illustration) | ||||
39. | 9F-9327 | [1] | SCREW | |
40. | 3B-4502 | [1] | LOCKWASHER | |
41. | 2S-3162 | [1] | BRACKET | |
42. | 1S-3403 | [1] | CLIP | |
43. | 4D-7735 | [3] | CLIP | |
J | ORDER BY THE FOOT | |||
Y | SEPARATE ILLUSTRATION | |||
H | TWO 1S7786 BOX ARE REQUIRED TO |
#UE0700230438
9S-5378: BATTERY AND WIRING
BATTERY AND WIRING (9S5378 N/S)--12 Volt--Top View--Type 2--Part 1 of 2
Part of 9S2604 Complete Gasoline Starting Arrangement listed on Page 156E
9S9565 Harness parts are shown on Page 156M. See Page 156G for Wiring Diagram
Part of 9S2604 Complete Gasoline Starting Arrangement listed on Page 156E
9S9565 Harness parts are shown on Page 156M. See Page 156G for Wiring Diagram
Parts for your 594 PIPELAYER:
CATERPILLAR SISPos. | Part No | Qty | Parts name | Comments |
---|---|---|---|---|
1. | 1S-0994 | [1] | CLIP | |
2. | 5S-8374 | [1] | BATTERY | |
3. | 5S-8405 C | [6] | PLUG | |
(Part of 5S8374 Battery) | ||||
4. | 9S-4611 | [1] | CABLE ASSEM. | |
5. | 1S-7252 | [1] | TERMINAL | |
6. | 3S-6050 | [1] | TERMINAL ASSEM. | |
(Parts of 9S4611 Assem.) | ||||
2D-8788 | [1] | BOLT | ||
2D-8787 | [1] | NUT | ||
(Parts of 3S6050 Assem.) | ||||
7. | 9S-5633 | [1] | CABLE ASSEM. | |
4S-8732 J | CONDUIT 36" | |||
8. | 1S-7252 | [2] | TERMINAL | |
9. | 1S-2244 | [2] | BOOT | |
1S-4915 | [2] | LINER | ||
3S-2093 | [2] | TIE | ||
(Parts of 9S5633 Assem.) | ||||
10. | 0S-0509 | [8] | BOLT | |
3B-4506 | [8] | LOCKWASHER | ||
11. | 9S-4612 | [1] | CABLE ASSEM. | |
4S-8734 J | CONDUIT 88" | |||
12. | 1S-7839 | [1] | TERMINAL | |
13. | 1S-2244 | [2] | BOOT | |
1S-4915 | [2] | LINER | ||
3S-2093 | [2] | TIE | ||
14. | 3S-6049 | [1] | TERMINAL ASSEM. | |
(Parts of 9S4612 Assem.) | ||||
2D-8788 | [1] | BOLT | ||
2D-8787 | [1] | NUT | ||
(Parts of 3S6049 Assem.) | ||||
15. | 1S-3403 | [3] | CLIP | |
16. | 8M-5397 | [1] | BOOT | |
17. | 9S-9565 YC | [1] | HARNESS ASSEM. | |
(See Separate Illustration) | ||||
18. | 9M-9738 | [4] | CLIP | |
J | ORDER BY THE FOOT | |||
Y | SEPARATE ILLUSTRATION | |||
C | INDICATES CHANGE FROM PREVIOUS |
#UE0700230439
9S-5378: BATTERY AND WIRING
BATTERY AND WIRING (9S5378 N/S)--12 Volt--As Viewed from Right Hand Side of Machine--Type 2--Part 2 of 2
Part of 9S2604 Complete Gasoline Starting Arrangement listed on Page 156E
5S6520 Harness, 4M2471 Lamp & 7H7290 Switch parts are shown on Pages 74 and 75
See Page 156G for Wiring Diagram
Part of 9S2604 Complete Gasoline Starting Arrangement listed on Page 156E
5S6520 Harness, 4M2471 Lamp & 7H7290 Switch parts are shown on Pages 74 and 75
See Page 156G for Wiring Diagram
Parts for your 594 PIPELAYER:
CATERPILLAR SISPos. | Part No | Qty | Parts name | Comments |
---|---|---|---|---|
1. | 4D-1259 | [1] | SWITCH (Light) | |
2. | 3S-3943 | [1] | WIRE ASSEM. | |
3. | 1F-7240 | [2] | TERMINAL | |
7B-4826 | [2] | INSULATOR | ||
(Parts of 3S3943 Assem.) | ||||
4. | 4F-4784 | [1] | SWITCH ASSEM. | |
5. | 4M-2471 Y | [2] | LAMP ASSEM. | |
(See Separate Illustration) | ||||
6. | 8M-2770 | [1] | CLIP | |
7. | 4B-4278 | [1] | WASHER | |
8. | 7S-0630 J | SLEEVE 8" | ||
9. | 0S-0509 | [3] | BOLT | |
10. | 3B-4506 | [9] | LOCKWASHER | |
11. | 3S-3946 | [1] | WIRE ASSEM. | |
12. | 1F-7240 | [2] | TERMINAL | |
7B-4826 | [2] | INSULATOR | ||
(Parts of 3S3946 Assem.) | ||||
13. | 3F-1006 | [1] | SWITCH (Starter) | |
14. | 4B-1268 | [2] | SCREW | |
15. | 4B-2043 | [2] | NUT | |
16. | 3B-4501 | [2] | LOCKWASHER | |
17. | 1F-7307 | [1] | AMMETER | |
18. | 5M-2555 | [1] | CIRCUIT BREAKER | |
19. | 5M-6668 | [2] | SCREW | |
20. | 7B-2742 | [4] | BOLT | |
21. | 3B-4504 | [6] | LOCKWASHER | |
22. | 4B-4276 | [6] | WASHER | |
23. | 7M-5160 | [1] | BRACKET ASSEM. | |
24. | 9F-6445 | [4] | NUT | |
(Part of 7M5160 Bracket Assem.) | ||||
25. | 2M-6495 | [1] | REGULATOR ASSEM. | |
8M-3146 | [1] | KIT (Shockmount) | ||
(Includes Brackets, Grommets, Lead Assembly and Hardware) | ||||
26. | 7H-7290 Y | [1] | SWITCH ASSEM. (Disconnect) | |
(See Separate Illustration) | ||||
27. | 8H-8648 | [1] | PLATE | |
28. | 8B-6678 | [2] | GROMMET | |
29. | 1S-0994 | [6] | CLIP | |
30. | 0L-1351 | [1] | BOLT | |
31. | 1D-4717 | [2] | NUT | |
32. | 0S-1588 | [1] | BOLT | |
33. | 0T-0102 | [4] | BOLT | |
34. | 1S-7786 H | [2] | BOX | |
35. | 2S-3196 | [1] | BRACKET | |
36. | 0S-1615 | [2] | BOLT | |
37. | 1B-4330 | [2] | NUT | |
38. | 5S-6520 Y | [1] | HARNESS | |
(See Separate Illustration) | ||||
39. | 9F-9327 | [1] | SCREW | |
40. | 3B-4502 | [1] | LOCKWASHER | |
41. | 2S-3162 | [1] | BRACKET | |
42. | 1S-3403 | [1] | CLIP | |
43. | 4D-7735 | [1] | CLIP | |
J | ORDER BY THE FOOT | |||
Y | SEPARATE ILLUSTRATION | |||
H | TWO 1S7786 BOX ARE REQUIRED TO |
Information:
ELECTRICAL AND STARTING SYSTEM
ALTERNATOR GP-CHARGING
Engine News
Charging System Troubleshooting Guide Has Been Updated for All Engines {1406, 7569}
Charging System Troubleshooting Guide Has Been Updated for All Engines {1406, 7569}
Charging System Troubleshooting Guide Has Been Updated for All Engines {1406, 7569}
Special Instruction
Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}
Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}
Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}
Procedure for Replacing Regulator Kit on All Engines {1405}
Procedure for Replacing Regulator Kit on All Engines {1405}
Procedure for Replacing Regulator Kit on All Engines {1405}
Procedure to Install Brush Holder Assembly to End Frame on All Engines {1405}
Procedure to Install Brush Holder Assembly to End Frame on All Engines {1405}
Procedure to Install Brush Holder Assembly to End Frame on All Engines {1405}
Specifications
Systems Operation
Testing and Adjusting
Troubleshooting
Disassembly and Assembly
Alternator - Disassemble - M1 Series Alternator (35 Amp)
HDB Series and M1 Series Heavy Duty Brushless Alternators
HDB Series and M1 Series Heavy Duty Brushless Alternators
Alternator - Assemble - M1 Series Alternator (35 Amp)
HDB Series and M1 Series Heavy Duty Brushless Alternators
HDB Series and M1 Series Heavy Duty Brushless Alternators
Alternator - Assemble - HDB Series Alternator
HDB Series and M1 Series Heavy Duty Brushless Alternators
HDB Series and M1 Series Heavy Duty Brushless Alternators
Alternator - Disassemble - HDB Series Alternator
HDB Series and M1 Series Heavy Duty Brushless Alternators
HDB Series and M1 Series Heavy Duty Brushless Alternators
Service Magazine
Alternator "R" Terminal Wire Assembly Available For Wiring Harness Repair{1408}
1987/05/04
1987/05/04
Field Replacement of Remanufactured Starting Motors and Remanufactured Alternators {1405, 1453}
2001/11/19
2001/11/19
Charging System Troubleshooting Guide Has Been Updated for All Machines {1406, 7569}
Charging System Troubleshooting Guide Has Been Updated for All Machines {1406, 7569}
Charging System Troubleshooting Guide Has Been Updated for All Machines {1406, 7569}