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BATTERY, WIRING AND LIGHTING SYSTEM (6K9577 N/S)--24 Volt--Side View--Part 2 of 6 Effective with Serial No. 25K486 See Pages 73C and 73D for Wiring Diagram 992


ELECTRICAL AND STARTING SYSTEM
BATTERY GP
SWITCH GP
WIRING GP

WHEEL LOADER 992 WHEEL LOADER 25K
 992 WHEEL LOADER 25K00001-00698 (MACHINE) UEG0033S 992 25K   (1968)

ELECTRICAL AND STARTING SYSTEM

BATTERY GP
6K-9577 BATTERY, WIRING AND LIGHTING SYSTEM
BATTERY, WIRING AND LIGHTING SYSTEM
6K-9577 BATTERY, WIRING AND LIGHTING SYSTEM
6K-9577 BATTERY, WIRING AND LIGHTING SYSTEM
6K-9577 BATTERY, WIRING AND LIGHTING SYSTEM
6K-9577 BATTERY, WIRING AND LIGHTING SYSTEM
6K-9577 BATTERY, WIRING AND LIGHTING SYSTEM
 

#UEG0033S0190
 

6K-9577: BATTERY, WIRING AND LIGHTING SYSTEM

BATTERY, WIRING AND LIGHTING SYSTEM (6K9577 N/S)--24 Volt--Side View--Part 2 of 6
Effective with Serial No. 25K486
See Pages 73C and 73D for Wiring Diagram
c135770 UEG0033S
6K9577 BATTERY, WIRING AND LIGHTING SYSTEM Parts scheme
  For full view, you need register

Parts for your 992 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6S-1061 [1] CABLE ASSEM.  
2. 1S-7251 [2] TERMINAL  
3. 6S-1060 [1] CABLE ASSEM.  
4. 1S-7251 [2] TERMINAL  
5. 7K-7993 C [1] HARNESS ASSEM.  
  4K-5803 [1] TIE  
  4K-6494 [1] TERMINAL (Terminal Block)  
  4K-8229 [1] TERMINAL (Brake Horn Fuse)  
6. 4K-6495 [1] TERMINAL  
7. 6S-1161 [2] CABLE ASSEM.  
  8S-3020 [1] TERMINAL  
  4S-8732 CONDUIT 12 Ft.  
8. 1S-2244 [2] BOOT  
  1S-4915 [2] LINER  
  3S-2093 [2] TIE  
9. 1S-7251 [1] TERMINAL  
10. 6K-9945 [1] BRACKET ASSEM.  
  4K-9097 [2] NUT (Weld)  
11. 4D-6065 [2] STRIP  
12. 4K-5124 [1] CIRCUIT BREAKER  
13. 9L-2131 [2] SCREW  
14. 3B-4502 [10] LOCKWASHER  
15. 1C-0569 [2] BOLT  
16. 3B-4505 [4] LOCKWASHER  
17. 7K-0447 [1] HORN ASSEM.  
18. 1S-0994 [3] CLIP  
19. 6K-9933 [1] BRACKET  
20. 4B-1232 [8] SCREW  
21. 7S-5238 [1] SWITCH ASSEM. (Solid State)  
22. 1B-9575 [2] BOLT  
23. 1D-4716 [2] NUT  
24. 4B-4277 [4] WASHER  
25. 4K-8029 C [3] HOLDER  
26. 8M-8948 C [1] FUSE (15 Amp)  
27. 8M-0456 [1] FUSE (20 Amp)  
28. 6K-9818 [3] ROD  
29. 1B-4330 [9] NUT  
30. 3B-4504 [6] LOCKWASHER  
31. 4B-4276 [6] WASHER  
32. 6K-9840 [1] COVER  
33. 6K-8180 [1] GROMMET  
34. 8M-2773 [4] CLIP  
35. 1D-4717 [3] NUT  
36. 3B-4506 [9] LOCKWASHER  
37. 7K-4187 [11] CLIP  
38. 0L-1351 [6] BOLT  
39. 6K-0806 [2] TIE  
40. 4K-5122 C [1] HOLDER  
  2S-6024 C [2] FUSE (5 Amp)  
  C   INDICATES CHANGE
 

#UEG0033S0191
 

6K-9577: BATTERY, WIRING AND LIGHTING SYSTEM

BATTERY, WIRING AND LIGHTING SYSTEM (6K9577 N/S)--24 Volt--Top View--Part 3 of 6
Effective with Serial No. 25K486
6K9812 Harness parts are shown on Page 74A. See Pages 73C and 73D for Wiring Diagram
c135771 UEG0033S
6K9577 BATTERY, WIRING AND LIGHTING SYSTEM Parts scheme
  For full view, you need register

Parts for your 992 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6S-1057 [1] CABLE ASSEM.  
  4S-8732 CONDUIT 12 Feet  
2. 1S-7251 [1] TERMINAL  
3. 1S-2244 [2] BOOT  
  1S-4915 [2] LINER  
  3S-2093 [2] TIE  
4. 3S-6051 [1] TERMINAL ASSEM. (+)  
  2D-8788 [1] BOLT  
  2D-8787 [1] NUT  
5. 6S-1142 [1] CABLE ASSEM.  
  4S-8732 CONDUIT 22 Feet  
6. 8S-3020 [1] TERMINAL  
7. 1S-2244 [2] BOOT  
  1S-4915 [2] LINER  
  3S-2093 [2] TIE  
8. 3S-6050 [1] TERMINAL ASSEM. (-)  
  2D-8788 [1] BOLT  
  2D-8787 [1] NUT  
9. 5H-3627 [1] CABLE ASSEM.  
10. 3D-2098 [1] TERMINAL ASSEM.  
11. 2D-8403 [1] TERMINAL  
12. 2D-8788 [1] BOLT  
  2D-8787 [1] NUT  
13. 6K-9812 Y [1] HARNESS ASSEM.  
    (See Separate Illustration)
14. 1S-6420 [1] CLIP  
15. 0S-1620 [1] BOLT  
16. 1D-4719 [1] NUT  
17. 3B-4508 [1] LOCKWASHER  
18. 5H-1271 [1] GUARD  
19. 0S-1624 [1] BOLT  
20. 3B-4510 [1] LOCKWASHER  
21. 8M-2773 [10] CLIP  
22. 1D-4717 [10] NUT  
23. 3B-4506 [10] LOCKWASHER  
24. 6K-0806 [2] TIE  
  Y   SEPARATE ILLUSTRATION
 

#UEG0033S0192
 

6K-9577: BATTERY, WIRING AND LIGHTING SYSTEM

BATTERY, WIRING AND LIGHTING SYSTEM (6K9577 N/S)--24 Volt--Top View--Part 4 of 6
Effective with Serial No. 25K486
7H7290 Switch parts are shown on Page 73. See Pages 73C and 73D for Wiring Diagram
c135772 UEG0033S
6K9577 BATTERY, WIRING AND LIGHTING SYSTEM Parts scheme
  For full view, you need register

Parts for your 992 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 0S-1594 [16] BOLT  
2. 3B-4506 [34] LOCKWASHER  
3. 4S-9219 [4] BATTERY  
4. 6K-9299 [2] PLATE ASSEM.  
5. 4D-1936 [4] HOLDDOWN ASSEM.  
6. 9M-5775 [4] MAT  
7. 8M-2784 [4] GROMMET  
8. 7K-4187 [4] CLIP (Long)  
9. 0L-1351 [1] BOLT  
10. 4B-5271 [16] WASHER  
11. 5F-6044 [16] BOLT  
12. 1S-0994 [1] CLIP  
13. 1D-4717 [1] NUT  
14. 0S-1615 [4] BOLT  
15. 1B-4330 [2] NUT  
16. 3B-4504 [4] LOCKWASHER  
17. 4K-0670 [1] SWITCH (Foot)  
18. 2H-1855 [1] SWITCH (Dimmer)  
19. 7H-7290 Y [1] SWITCH ASSEM. (Disconnect)  
    (See Separate Illustration)
20. 8H-8648 [1] PLATE  
21. 7B-4448 [1] SWITCH (Hydraulic)  
22. 9M-9738 [1] CLIP  
23. 1S-1015 [1] CLIP  
24. 5H-3627 [1] CABLE ASSEM.  
25. 3D-2098 [2] TERMINAL ASSEM.  
  2D-8403 [1] TERMINAL  
  2D-8788 [1] BOLT  
  2D-8787 [1] NUT  
26. 6S-1056 [1] CABLE ASSEM.  
  1S-7251 [1] TERMINAL  
  4S-8732 CONDUIT 10 Feet  
27. 3S-6051 [1] TERMINAL ASSEM. (+)  
  2D-8788 [1] BOLT  
  2D-8787 [1] NUT  
28. 1S-2244 [2] BOOT  
  1S-4915 [2] LINER  
  3S-2093 [2] TIE  
29. 6S-1160 [1] CABLE ASSEM.  
  4S-8732 CONDUIT 19 Feet  
  8S-3020 [1] TERMINAL  
30. 3S-6050 [1] TERMINAL ASSEM. (-)  
  2D-8788 [1] BOLT  
  2D-8787 [1] NUT  
31. 1S-2244 [2] BOOT  
  1S-4915 [2] LINER  
  3S-2093 [2] TIE  
  Y   SEPARATE ILLUSTRATION
 

#UEG0033S0193
 

6K-9577: BATTERY, WIRING AND LIGHTING SYSTEM

BATTERY, WIRING AND LIGHTING SYSTEM (6K9577 N/S)--24 Volt--Top View--Part 5 of 6
Effective with Serial No. 25K486
6K9814, 6S1190 Harness, 1M3379 & 1M1882 Lamp parts are shown on Pages 75, 77, 77A, 78, 79 and 79B
See Pages 73C and 73D for Wiring Diagram
c135773 UEG0033S
6K9577 BATTERY, WIRING AND LIGHTING SYSTEM Parts scheme
  For full view, you need register

Parts for your 992 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6S-1083 [1] WIRE ASSEM.  
2. 2L-8050 [2] TERMINAL  
    (Part of 6S1083 Wire Assem.)
3. 7K-5310 [1] SWITCH ASSEM. (Pressure)  
4. 6K-9814 Y [1] HARNESS ASSEM.  
    (See Separate Illustration)
5. 1S-0996 [1] CLIP  
6. 8M-2773 [3] CLIP  
7. 0T-0102 [2] BOLT  
8. 3B-4506 [25] LOCKWASHER  
9. 1S-6420 C [3] CLIP  
10. 1K-6705 [1] BOLT  
11. 3B-4508 [1] LOCKWASHER  
12. 7S-5236 [1] SWITCH (Pressure)  
13. 1S-0994 [3] CLIP  
14. 1S-3403 [3] CLIP  
15. 1D-4717 [7] NUT  
16. 6S-1190 Y [1] HARNESS ASSEM.  
    (See Separate Illustration)
17. 1S-3253 [1] BRACKET ASSEM. (Right Hand)  
18. 0S-1594 C [12] BOLT  
19. 1S-3254 [1] BRACKET ASSEM. (Left Hand)  
20. 7K-7986 C [2] BRACKET  
21. 0L-1351 [6] BOLT  
22. 1M-3379 Y [2] LAMP ASSEM. (Head)  
    (See Separate Illustration)
23. 5D-3183 [4] NUT  
24. 2B-8352 [4] WASHER  
25. 5D-3184 [4] LOCKWASHER  
26. 3J-1907 [1] SEAL  
27. 6D-7599 C [2] BRACKET ASSEM.  
28. 3D-7854 [4] SPACER  
29. 1M-1882 Y [2] LAMP ASSEM. (Flood)  
    (See Separate Illustration)
  C   INDICATES CHANGE
  Y   SEPARATE ILLUSTRATION
 

#UEG0033S0194
 

6K-9577: BATTERY, WIRING AND LIGHTING SYSTEM

BATTERY, WIRING AND LIGHTING SYSTEM (6K9577 N/S)--24 Volt--Part 6 of 6
Effective with Serial No. 25K486
3K1650 Switch, 7K8129 Harness, 9H6338 & 1M3385 Lamp parts are shown on Pages 73, 76A and 78
See Pages 73C and 73D for Wiring Diagram
c135774 UEG0033S
6K9577 BATTERY, WIRING AND LIGHTING SYSTEM Parts scheme
  For full view, you need register

Parts for your 992 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4S-4465 [4] SCREW  
2. 7K-1938 [1] PLATE  
3. 7K-8129 YC [1] HARNESS ASSEM.  
    (See Separate Illustration)
4. 7S-3799 [1] RING  
5. 7S-3798 [1] RING  
6. 3S-4603 [3] INDICATOR  
7. 7S-3797 [1] RING  
8. 8S-7713 C [1] SWITCH ASSEM. (Heat and Start)  
9. 8F-3437 [1] LEVER  
10. 5L-7200 [1] SCREW  
11. 3B-4501 [1] LOCKWASHER  
12. 9H-6338 [1] LAMP ASSEM. (Dash)  
13. 1M-3385 [1] LAMP ASSEM. (Dash)  
14. 3K-1650 Y [1] SWITCH ASSEM. (Light)  
    (See Separate Illustration)
15. 8M-7892 [1] AMMETER  
16. 4K-5122 [9] HOLDER  
17. 8M-8948 C [6] FUSE (15 Amp)  
18. 5M-3245 [2] SCREW  
19. 9S-4693 [1] CIRCUIT BREAKER  
20. 8M-0456 [1] FUSE (20 Amp)  
21. 7K-8063 C [1] WIRE ASSEM.  
22. 9F-3965 [1] TERMINAL  
  9F-5509 [1] INSULATOR  
23. 2L-8049 [1] TERMINAL  
24. 7K-8065 [1] HARNESS ASSEM.  
  5K-0786 [2] TERMINAL (Stop & Tail Switch)  
25. 4K-5120 [1] TERMINAL  
26. 4K-5803 [1] TIE  
27. 2L-8049 [1] TERMINAL  
28. 4K-8229 [5] TERMINAL  
29. 7K-8066 C [1] HARNESS ASSEM.  
30. 4K-5803 [1] TIE  
31. 4K-6494 [4] TERMINAL  
32. 4K-8229 [2] TERMINAL  
33. 2L-8049 [1] TERMINAL  
34. 9K-1896 C [2] FUSE (3.5 Amp)  
  C   INDICATES CHANGE
  Y   SEPARATE ILLUSTRATION
 

#UEG0033S0195
 

7H-7290: SWITCH AS-DISCONNECT

7H7290 DISCONNECT SWITCH ASSEMBLY
Part of Battery, Wiring and Lighting System shown on Pages 68B, 72 & 72F
c112435 UEG0033S
7H7290 SWITCH AS-DISCONNECT Parts scheme
  For full view, you need register

Parts for your 992 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8H-5306 [1] KEY  
2. 8H-5303 [1] NUT  
3. 2H-3922 [1] LOCKWASHER  
4. 7F-7259 [4] LOCKWASHER  
5. 6F-7045 [4] NUT  
 

#UEG0033S0196
 

3K-1650: SWITCH AS-LIGHT

3K1650 LIGHT SWITCH ASSEMBLY
Effective with Serial No. 25K150
Part of Battery, Wiring and Lighting System shown on Pages 72B and 72H
c130417 UEG0033S
3K1650 SWITCH AS-LIGHT Parts scheme
  For full view, you need register

Parts for your 992 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7S-5432 [1] KNOB  
  5L-7200 [1] SCREW  
  3B-4501 [1] LOCKWASHER  
2. 8F-3436 [1] NUT  
  9B-0453 [1] LOCKWASHER  
  8F-3434 [1] WASHER  
3. 9B-8916 [4] SCREW  
  3B-4501 [4] LOCKWASHER  
 

#UEG0033S0197
 

WIRING DIAGRAM

WIRING DIAGRAM--24 Volt System--Part 1 of 2
Serial No. 25K1 to 25K485 inclusive
UEG0033S0197 UEG0033S
None WIRING DIAGRAM Parts scheme
  For full view, you need register

Parts for your 992 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
 

#UEG0033S0198
 

WIRING DIAGRAM

WIRING DIAGRAM--24 Volt System--Part 2 of 2
Serial No. 25K1 to 25K485 inclusive
UEG0033S0197 UEG0033S
None WIRING DIAGRAM Parts scheme
  For full view, you need register

Parts for your 992 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
 

#UEG0033S0199
 

WIRING DIAGRAM

WIRING DIAGRAM--24 Volt System--Part 1 of 2
Effective with Serial No. 25K486
UEG0033S0199 UEG0033S
None WIRING DIAGRAM Parts scheme
  For full view, you need register

Parts for your 992 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
 

Information:

Truck Engine News
Coolant/Battery Tester Group Quickly Tests Coolant and Battery Acid {0773, 0785}
2005/01/17
Engine News
Special Instruction
Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785}
Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785}
Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}
Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}
Use Of 6V3025 Battery Cable Repair Kit{0613, 1400}
Use Of 6V3025 Battery Cable Repair Kit{0613, 1400}
Battery Ratings And Cross Reference Chart{1401}
Battery Ratings And Cross Reference Chart{1401}
Service Letter-NACD
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Service Letter-Australia
Service Letter-CFEL
Service Letter-CSARL
Service Letter-Americas
Service Letter-Brazil
Service Letter-Truck/Ag/Marine
Technical Information Bulletin
Recommendations for Battery Charging and Temperatures for Machines and Generator Sets{1401, 751B}
Recommendations for Battery Charging and Temperatures for Machines and Generator Sets{1401, 751B}
Process for Communicating an Incident with a Battery{1401}
Process for Communicating an Incident with a Battery{1401}
Specifications
Glow Plug Wiring
5.4" BORE, 60 V12 VEHICULAR ENGINE
Tool Operating Manual
M0077220 (NEHS1231) 115V & 230V Battery Chargers {1401, 751B}
M0077220 (NEHS1231) 115V & 230V Battery Chargers {1401, 751B}
M0090131 Battery Analyzer 480-4181 (484-4859 Group) {0374, 0599, 0709, 1401, 7468}
M0090131 Battery Analyzer 480-4181 (484-4859 Group) {0374, 0599, 0709, 1401, 7468}
Service Letter-China
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Service Letter-Asia
Service Letter-APD
Troubleshooting
MID 161 - CID 0168 - FMI 00
Product Link - PL522/523
MID 161 - CID 0168 - FMI 01
Product Link - PL522/523
MID 161 - CID 1251 - FMI 03
Product Link - PL522/523
MID 122 - CID 0168 - FMI 00
Product Link 121S/300
MID 122 - CID 0168 - FMI 01
Product Link 121S/300
MID 122 - CID 1251 - FMI 03
Product Link 121S/300
Service Magazine
Maintenance Free Batteries{1401}
1986/03/10
Requirements For Shipping Wet Batteries In The U.S.{1401,7500}
1986/04/07
Heavy-Duty Line Of Batteries Available To U.S. Dealers{1400,1401}
1986/09/01
Safety Vent Caps For Caterpillar Batteries{1401}
1977/07/11
5P957 And 5P3514 Coolant And Battery Tester{0786,1395,1401}
1987/03/23
Identification Of External Terminals On Alternators{1405,1406,1400}
1987/03/23
Alternator "R" Terminal Wire Assembly Available For Wiring Harness Repair{1408}
1987/05/04
Alternator/Generator Output Test On The Engine{1401,1404,1405,1406}
1987/05/04
Testing The Starter On The Engine{1401,1450}
1987/05/04
Be Sure Battery Cable-To-Starter Connection Has Correct Torque{1453}
1988/03/14
Maintenance-Free Batteries Require Different Troubleshooting Procedures{1401}
1988/06/20
New Brake Pressure Switch Available For Parts Service{7460}
1988/07/25
Revised Instructions For Installation of New Maintenance Free Batteries{1401,1400}
1988/12/12
Fuse And Wire Assembly Is Available For Protection Of Earlier 6N5906 Service Meters{7480}
1979/01/29
New 35-Ampere Alternator Used On Some Engines In Caterpillar Equipment{1405,1406}
1979/08/13
Voltage Regulator Can Cause Variable Ammeter Indications{1410,1401,1405,1406,7467}
1979/10/22
Two Plug Assemblies (Booster Cables) Are Available To Start Machines{1401,1453}
1979/11/05
Batteries Can Be Damaged If Too Much Vacuum Is Used During Electrolyte Fill{1401}
1979/11/26
High Performance Maintenance Free Battery Available{1401}
1989/01/16
Limitations On Engine Cranking Time{1453,1401}
1989/03/27
Preventive Maintenance For Batteries{1401}
1989/03/27
Causes And Effects Of Low Battery Voltage On Electric Starters{1401,1453,1467}
1989/04/24
Procedure For Replacing Batteries Or Battery Cables {1401,1402,1411}
1989/05/01
Procedure For Replacing Batteries, Battery Cables Or Disconnect Switches {1401,1402,1411}
1989/05/01
Procedure For Replacing Batteries, Battery Cables Or Disconnect Switches {1401,1402,1411}
1989/05/01
Special Instruction, "Battery Charging Rate And Time Tables," Available On Oil Resistant Paper{0374,1401}
1989/06/19
Identification Of External Terminals On Alternators {1405,1406,1400}
1998/12/07
Coolant/Battery Tester Group Quickly Tests Coolant and Battery Acid {0773, 0785}
2005/01/17

Caterpillar Parts SIS Catalog 992 :

BATTERY, WIRING AND LIGHTING SYSTEM
6K-9577 BATTERY, WIRING AND LIGHTING SYSTEM
6K-9577 BATTERY, WIRING AND LIGHTING SYSTEM
6K-9577 BATTERY, WIRING AND LIGHTING SYSTEM
6K-9577 BATTERY, WIRING AND LIGHTING SYSTEM
6K-9577 BATTERY, WIRING AND LIGHTING SYSTEM
6K-9577 BATTERY, WIRING AND LIGHTING SYSTEM
BATTERY, WIRING AND LIGHTING SYSTEM
6K-9577 BATTERY, WIRING AND LIGHTING SYSTEM
6K-9577 BATTERY, WIRING AND LIGHTING SYSTEM
6K-9577 BATTERY, WIRING AND LIGHTING SYSTEM
6K-9577 BATTERY, WIRING AND LIGHTING SYSTEM
6K-9577 BATTERY, WIRING AND LIGHTING SYSTEM
6K-9577 BATTERY, WIRING AND LIGHTING SYSTEM
SWITCH AS-DISCONNECT
7H-7290 SWITCH AS-DISCONNECT
SWITCH AS-LIGHT
3K-1650 SWITCH AS-LIGHT
WIRING DIAGRAM
WIRING DIAGRAM
WIRING DIAGRAM

Truck sale:

 
USD $57,500 
2000 CAT 992

Zadoon Equipment
Wisconsin
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