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STARTING MOTOR (7S4090 N/S)--24 Volt Serial No. 62K3670, 3682 to 3686, 3688 to 3690 and 62K3692-Up 2P2502 and 3P6 Motor parts are shown on Pages 41C through 41F Refer also to Page 122 for special parts 920


ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GP
ALTERNATOR GP-CHARGING

WHEEL LOADER 920 WHEEL LOADER 62K
 920 WHEEL LOADER 62K00001-04605 (MACHINE) UEG0044S 920 62K   (1969)

ELECTRICAL AND STARTING SYSTEM

STARTING MOTOR GP
STARTING MOTOR GP-ELECTRIC
7S-4090 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
7S-4090 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
7S-4090 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR ASSEMBLY
7S-5900 STARTING MOTOR ASSEMBLY
STARTING MOTOR GP-ELECTRIC
2P-2502 STARTING MOTOR GP-ELECTRIC
2P-2502 STARTING MOTOR GP-ELECTRIC
 

#UEG0044S0080
 

7S-4090: STARTING MOTOR GP-ELECTRIC

STARTING MOTOR (7S4090 N/S)--24 Volt
Serial No. 62K3670, 3682 to 3686, 3688 to 3690 and 62K3692-Up
2P2502 and 3P6 Motor parts are shown on Pages 41C through 41F
Refer also to Page 122 for special parts
c117423 UEG0044S
7S4090 STARTING MOTOR GP-ELECTRIC Parts scheme
  For full view, you need register

Parts for your 920 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2P-2502 C [1] MOTOR  
    -OR-
  3P-0006 Y [1] MOTOR  
    (Separate Illustration)
2. 8S-2332 [3] BOLT  
  3B-4510 [3] LOCKWASHER  
  2S-0736 C [3] WASHER  
3. 4H-7869 [1] GASKET  
4. 9F-4337 [1] WIRE ASSEM.  
5. 9F-3068 [1] TERMINAL  
6. 7F-8032 [1] TERMINAL (Ground)  
7. 9F-5509 [1] INSULATOR  
  C   INDICATES CHANGE
  Y   SEPARATE ILLUSTRATION
 

#UEG0044S0081
 

7S-5900: STARTING MOTOR ASSEMBLY

7S5900 STARTING MOTOR ASSEMBLY--24 Volt
Serial No. 62K1 to 3669, 3671 to 3681, 3687 and 62K3691 inclusive
Part of Starting Motor shown on Page 41. 9S7976 Solenoid parts are shown on Page 43
c112035 UEG0044S
7S5900 STARTING MOTOR ASSEMBLY Parts scheme
  For full view, you need register

Parts for your 920 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9S-7976 Y [1] SOLENOID ASSEM.  
    (See Separate Illustration)
2. 6H-3622 [4] SCREW  
  3K-6116 [4] WASHER  
3. 3B-4504 [11] LOCKWASHER  
4. 4B-1265 [2] SCREW  
5. 8S-1536 [1] COVER  
6. 8S-1537 [1] YOKE ASSEM.  
7. 8S-8069 [1] KIT (Yoke Cover Mounting)  
    (Consists of Screw, Washer & "O" Ring)
8. 3B-4502 [7] LOCKWASHER  
9. 8S-8065 [1] KIT (Yoke Adjusting)  
    (Consists of Plug, Gasket, Pin & Nut)
10. 8S-1533 [1] GASKET  
11. 2H-3931 [1] SEAL  
12. 8S-1535 [1] KIT (Consists of 6 Plugs)  
13. 8S-1541 [1] POSITORK DRIVE ASSEM.  
14. 8S-4680 [1] KIT (Consists of 10 Seals)  
15. 8S-1543 [1] HOUSING ASSEM.  
16. 8S-4684 [1] KIT (Bearing and Wick)  
17. 2B-4602 [1] PLUG  
    (Parts of 8S1543 Housing Assem.)
18. 8S-1544 [1] HOUSING ASSEM.  
19. 2B-4602 [1] PLUG  
20. 8S-2226 [1] BUSHING  
21. 8S-2225 [1] SEAL  
    (Parts of 8S1544 Housing Assem.)
22. 8S-8260 [1] KIT (Head and Housing Screw)  
23. 4M-0189 [1] SEAL  
24. 8S-8255 [1] KIT (Field Coil)  
    (Consists of Coils, Gaskets, Insulation & Screws)
25. 8S-2780 [1] KIT (Consists of 10 Insulations)  
26. 4B-1220 [3] SCREW  
27. 8S-8071 [1] KIT (Armature Thrust Washers)  
28. 8S-6035 [1] GASKET  
29. 1D-5117 [1] NUT  
30. 3B-4508 [4] LOCKWASHER  
31. 1D-4719 [3] NUT  
32. 8S-4679 [1] KIT (Commutator end terminal stud)  
    (Consists of Stud, Washers & Bushings)
33. 8S-1560 [1] LEAD ASSEM.  
34. 8S-2769 [1] HEAD ASSEM. (Commutator End)  
35. 8S-4682 [1] KIT (Bearing and Wick)  
36. 2B-4602 [1] PLUG  
    (Parts of 8S2769 Head Assem.)
37. 8S-2778 [1] KIT (Consists of 4 Brushes)  
38. 4B-1220 [4] SCREW  
  8H-0878 [4] LOCKWASHER  
39. 8S-2790 [1] PLATE ASSEM.  
40. 9S-6100 [1] ARMATURE ASSEM.  
41. 1B-2578 [1] NUT  
42. 3B-4506 [2] LOCKWASHER  
43. 8S-4685 [1] KIT (Field Terminal Stud)  
    (Consists of Stud, Washers, Bushing & Insulation)
44. 1D-4717 [1] NUT  
45. 8S-2771 [1] CONNECTOR  
46. 4B-1236 [1] SCREW  
47. 4M-3217 [2] SCREW  
  2P-1789 [1] KIT (Pole)  
    (Consists of 4 Shoes)
  2P-1791 [1] KIT (Pole)  
    (Consists of 8 Gaskets & 8 Screws)
    (Not Shown)
  Y   SEPARATE ILLUSTRATION
 

#UEG0044S0082
 

2P-2502: STARTING MOTOR GP-ELECTRIC

2P2502 STARTING MOTOR GROUP--Delco-Remy--24 Volt--Part 1 of 2
Part of 7S4090 Starting Motor Group shown on Page 41A. 6N5123 Switch parts are shown on Page 125K
c155230 UEG0044S
2P2502 STARTING MOTOR GP-ELECTRIC Parts scheme
  For full view, you need register

Parts for your 920 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7F-4556 [9] BOLT  
  1L-4789 [9] LOCKWASHER  
2. 4M-0189 [2] SEAL  
3. 2L-8166 [1] WASHER  
4. 3P-0173 [1] FRAME ASSEM.  
5. 9F-2247 [1] PLUG  
  9F-2547 [1] WICK  
6. 3P-0170 [1] BUSHING  
7. 6N-5123 YC [1] SWITCH ASSEM.  
    (Separate Illustration)
8. 6H-3622 [4] SCREW ASSEM.  
9. 4M-1850 [1] HOUSING ASSEM.  
  2B-4602 [1] PLUG  
  9F-2547 [1] WICK  
10. 1M-9968 [1] BUSHING  
11. 2F-6678 [1] SEAL  
12. 5L-9056 [4] BRUSH  
13. 8M-5814 [4] SCREW ASSEM.  
14. 066-5545 [2] HOLDER  
15. 5L-8884 [2] SPRING  
16. 5L-8887 [2] SUPPORT ASSEM.  
    (Includes)
17. 9F-3483 [1] LEAD  
18. 4B-4441 [2] RIVET  
19. 5L-8888 [1] PIN  
20. 3L-3867 [2] SCREW  
  4B-2047 [2] NUT  
  7H-2079 [2] LOCKWASHER  
21. 4M-8472 [2] HOLDER  
22. 1S-0297 [1] HOUSING ASSEM.  
    (Includes)
23. 4M-1896 [1] BUSHING  
24. 2P-4708 [1] DRIVE ASSEM. (800068)  
    (Includes)
25. 9S-9771 [1] PINION  
  9S-9770 [1] SPRING  
    -OR-
26. 6N-3827 CH [1] DRIVE ASSEM. (480118)  
27. 4M-1851 [1] GASKET  
28. 1M-9971 [1] SPACER  
29. 8H-1141 [4] SHOE  
30. 3R-8797 [8] SCREW ASSEM.  
31. 3P-0174 [1] COIL ASSEM.  
32. 1H-2629 [1] STRIP  
33. 4M-1833 [5] SCREW 1.5 in. (3.81 cm) long  
  7M-0336 [1] SCREW .86 in. (2.18 cm) long  
    THE FOLLOWING REPAIR KITS ARE AVAILABLE FOR 2P4708 DRIVE ASSEM.:
  9S-9825 [1] KIT (cup)  
  4S-9459 [1] KIT (washer)  
  C   INDICATES CHANGE
  Y   SEPARATE ILLUSTRATION
  H   NOT PART OF 2P2502 STARTING MO
 

#UEG0044S0083
 

2P-2502: STARTING MOTOR GP-ELECTRIC

2P2502 STARTING MOTOR GROUP--Delco-Remy--24 Volt--Part 2 of 2
Part of 7S4090 Starting Motor Group shown on Page 41A
c207039 UEG0044S
2P2502 STARTING MOTOR GP-ELECTRIC Parts scheme
  For full view, you need register

Parts for your 920 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3L-3380 C [1] BUSHING  
2. 3J-4818 [2] LOCKWASHER  
3. 3H-3680 [2] NUT  
4. 0S-1587 C [1] BOLT  
5. 3H-3681 [2] NUT  
6. 9H-3757 [2] WASHER (large)  
  7F-3494 C [2] WASHER (small)  
7. 9F-4976 [1] LOCKWASHER  
8. 4M-1841 [1] CONNECTOR  
9. 5L-8877 [1] ARMATURE ASSEM.  
10. 9M-7606 [1] PLUNGER ASSEM.  
11. 4M-0188 [1] WASHER  
12. 4M-1828 [1] RETAINER  
13. 9M-7609 [1] SPRING  
14. 4M-1829 [1] BOOT  
15. 4M-1827 [1] RETAINER  
16. 9M-7611 [2] RING  
17. 3F-2617 [1] NUT  
18. 4M-1831 [1] PLUG  
  7L-2894 [1] GASKET  
19. 4M-1853 [1] LEVER ASSEM.  
    (Includes)
  4M-1830 [1] GUIDE  
20. 4M-1854 [1] SHAFT  
  1H-1023 [1] SEAL 9.37 mm(.369 in.) diameter  
  2D-6392 [1] SEAL 6.07 mm(.239 in.) diameter  
21. 4L-2729 [1] WASHER  
    THE FOLLOWING REPAIR KIT IS AVAILABLE:
  3N-3763 C [1] TERMINAL KIT (insulator)  
  C   INDICATES CHANGE
 

#UEG0044S0084
 

3P-0006: STARTING MOTOR GP-ELECTRIC

3P6 STARTING MOTOR GROUP--Prestolite--24 Volt--Part 1 of 2
Serial No. 62K3670, 3682 to 3686, 3688 to 3690 & 62K3692-Up
Part of 7S4090 Starting Motor Group shown on Page 41A. 9S7976 Solenoid parts are shown on Page 43
c207040 UEG0044S
3P0006 STARTING MOTOR GP-ELECTRIC Parts scheme
  For full view, you need register

Parts for your 920 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1D-5117 [3] NUT  
2. 3B-4508 [6] LOCKWASHER  
3. 085-2771 [1] CONNECTOR  
4. 4N-9404 C [1] LEAD ASSEM.  
5. 4N-4694 [1] KIT (Field Terminal Stud)  
    (Includes Stud, Bushing and Washers)
6. 1D-4719 [3] NUT  
7. 9S-7976 Y [1] SOLENOID ASSEM.  
    (Separate Illustration)
8. 6H-3622 [4] SCREW  
  3B-4504 [4] LOCKWASHER  
  3K-6116 [4] WASHER  
9. 4M-3217 [2] SCREW  
10. 4B-1220 [3] SCREW  
11. 8S-6035 [1] GASKET  
12. 3B-4502 [4] LOCKWASHER  
13. 8S-2769 [1] FIELD ASSEM. (Commutator End)  
14. 2B-4602 [1] PLUG  
15. 8S-4682 [1] KIT (Bearing and Wick)  
16. 4N-4693 KIT (Commutator End Terminal Stud)  
    (Includes Stud, Bushing and Washers)
17. 1D-4717 [1] NUT (plain)  
  1B-2578 [1] NUT (jam)  
  3B-4506 [2] LOCKWASHER  
  C   INDICATES CHANGE
  Y   SEPARATE ILLUSTRATION
 

#UEG0044S0085
 

3P-0006: STARTING MOTOR GP-ELECTRIC

3P6 STARTING MOTOR GROUP--Prestolite--24 Volt--Part 2 of 2
Serial No. 62K3670, 3682 to 3686, 3688 to 3690 & 62K3692-Up
Part of 7S4090 Starting Motor Group shown on Page 41A
c201675 UEG0044S
3P0006 STARTING MOTOR GP-ELECTRIC Parts scheme
  For full view, you need register

Parts for your 920 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4N-4691 [1] PLATE ASSEM.  
2. 4N-8618 C [1] KIT  
    (Includes 3 Brushes and 1 Clip)
  4N-4692 [1] KIT  
    (Includes 8 Springs)
3. 2P-8825 C [1] SHIFT YOKE ASSEM.  
4. 2P-8817 [1] KIT (Yoke Adjusting)  
    (Includes Plugs, Pin, Gasket and Nut)
5. 8S-1535 [1] KIT  
    (Includes 6 Plugs)
6. 9S-6100 [1] ARMATURE ASSEM.  
  8S-8071 [1] KIT (Armature Thrust Washers)  
7. 8S-4684 [1] KIT (Bearing and Wick)  
8. 8S-1543 [1] HOUSING ASSEM. (Pinion)  
9. 2B-4602 [1] PLUG  
10. 8S-2780 [1] KIT  
    (Includes 10 Insulations)
11. 4N-4517 [1] POSITORK DRIVE ASSEM.  
12. 2H-3931 [1] SEAL  
13. 2P-8824 [1] HOUSING ASSEM.  
  2B-4602 [1] PLUG  
14. 8S-2226 [1] BUSHING  
15. 8S-2225 [1] SEAL  
16. 2P-8816 [1] KIT (Includes Housing Screws)  
17. 3B-4504 [7] LOCKWASHER  
18. 4M-0189 [1] SEAL  
19. 4N-4690 [1] KIT (Field Coil)  
    (Includes Coils, Gaskets and Screws)
  C   INDICATES CHANGE
 

#UEG0044S0086
 

2P-2501: STARTING MOTOR GROUP

2P2501 STARTING MOTOR GROUP--Prestolite--24 Volt
Serial No. 62K1 to 3669, 3671 to 3681, 3687 and 62K3691 inclusive. Part of Starting Motor shown on Page 41A
Only separate parts serviced. When complete Group is required order 7S5900
c141164 UEG0044S
2P2501 STARTING MOTOR GROUP Parts scheme
  For full view, you need register

Parts for your 920 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9S-7976 Y [1] SOLENOID ASSEM.  
    (Separate Illustration)
2. 6H-3622 [4] SCREW  
  3K-6116 [4] WASHER  
3. 3B-4504 [11] LOCKWASHER  
4. 4B-1265 [2] SCREW  
5. 8S-1536 [1] COVER  
6. 8S-1537 [1] YOKE ASSEM.  
7. 8S-8069 [1] KIT (Yoke Cover Mounting)  
    (Consists of Screw, Washer & "O" Ring)
8. 3B-4502 [7] LOCKWASHER  
9. 8S-8065 [1] KIT (Yoke Adjusting)  
    (Consists of Plug, Gasket, Pin & Nut)
10. 8S-1533 [1] GASKET  
11. 2H-3931 [1] SEAL  
12. 8S-1535 [1] KIT (Consists of 6 Plugs)  
13. 8S-1541 [1] POSITORK DRIVE ASSEM.  
14. 8S-4680 [1] KIT (Consists of 10 Seals)  
15. 8S-1543 [1] HOUSING ASSEM.  
16. 8S-4684 [1] KIT (Bearing and Wick)  
17. 2B-4602 [1] PLUG  
18. 8S-1544 [1] HOUSING ASSEM.  
19. 2B-4602 [1] PLUG  
20. 8S-2226 [1] BUSHING  
21. 8S-2225 [1] SEAL  
22. 8S-8260 [1] KIT (Head and Housing Screw)  
23. 4M-0189 [1] SEAL  
24. 8S-8255 [1] KIT (Field Coil)  
    (Consists of Coils, Gaskets, Insulation & Screws)
25. 8S-2780 [1] KIT (Consists of 10 Insulations)  
26. 4B-1220 [3] SCREW  
27. 8S-8071 [1] KIT (Armature Thrust Washers)  
28. 8S-6035 [1] GASKET  
29. 1D-5117 [1] NUT  
30. 3B-4508 [4] LOCKWASHER  
31. 1D-4719 [3] NUT  
32. 8S-4679 [1] KIT (Commutator End Terminal Stud)  
    (Consists of Stud, Washers & Bushings)
33. 8S-1560 [1] LEAD ASSEM.  
34. 8S-2769 [1] HEAD ASSEM. (Commutator End)  
35. 8S-4682 [1] KIT (Bearing and Wick)  
36. 2B-4602 [1] PLUG  
37. 8S-2778 [1] KIT (Consists of 4 Brushes)  
38. 4B-1220 [4] SCREW  
  8H-0878 [4] LOCKWASHER  
39. 8S-2790 [1] PLATE ASSEM.  
40. 9S-6100 [1] ARMATURE ASSEM.  
41. 1B-2578 [1] NUT  
42. 3B-4506 [2] LOCKWASHER  
43. 8S-4685 [1] KIT (Field Terminal Stud)  
    (Consists of Stud, Washers, Bushing & Insulation)
44. 1D-4717 [1] NUT  
45. 8S-2771 [1] CONNECTOR  
46. 4B-1236 [1] SCREW  
47. 4M-3217 [2] SCREW  
  [1] KIT (Pole)  
    (Consists of 4 Shoes)
  2P-1791 [1] KIT (Pole)  
    (Consists of 8 Gaskets & 8 Screws)
    (Not Shown)
  Y   SEPARATE ILLUSTRATION
 

#UEG0044S0087
 

9S-7976: SOLENOID AS

9S7976 SOLENOID ASSEMBLY--24 Volt
Part of 2P2501, 7S5900, 4N7752, 1P7839, 4N7904 and 2P6162 Starting
Motor Groups shown on Pages 41B, 42, 123C, 125E, 125J-4 and 125L
c115899 UEG0044S
9S7976 SOLENOID AS Parts scheme
  For full view, you need register

Parts for your 920 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9M-7657 C [4] NUT-SEALING  
2. 8S-8023 [1] COVER AS  
3. 8S-8024 [1] GASKET-COVER  
4. 9B-7235 [1] SCREW-MACHINE  
  9B-7233 [1] LOCKWASHER  
5. 8S-1528 [1] BOOT  
6. 8S-8021 [1] CORE AS  
   
    THE FOLLOWING REPAIR
    KITS ARE AVAILABLE:
  8S-1524 [1] KIT-TERMINAL STUD (BATTERY)  
  8S-1525 [1] KIT-TERMINAL STUD (MOTOR)  
  9S-8688 [1] KIT-CONTACT END CORE  
  8S-1527 [1] KIT-YOKE END CORE  
  C   CHANGE FROM PREVIOUS TYPE
 

#UEG0044S0088
 

8S-0137: GENERATOR

GENERATOR (8S137 N/S)--24 Volt, 15 Ampere
Serial No. 62K1 to 62K2466 inclusive
1S151 Generator parts are shown on Page 44
Refer also to Page 122 for special parts
c105523 UEG0044S
8S0137 GENERATOR Parts scheme
  For full view, you need register

Parts for your 920 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7S-9800 [1] STRAP  
2. 3H-5368 [1] BOLT  
  3B-4507 [1] LOCKWASHER  
  2S-0932 [2] WASHER  
3. 0S-1595 [1] BOLT  
4. 3B-4508 [2] LOCKWASHER  
5. 7S-9749 [1] PULLEY  
6. 9S-1240 C [1] NUT ASSEM.  
7. 9S-2268 C [1] BRACKET  
8. 0S-1608 C [2] BOLT  
  3B-4506 C [2] LOCKWASHER  
9. 2B-2006 [1] BOLT  
  1D-4719 [1] NUT  
10. 6M-9613 [1] BOLT  
  2M-0849 [1] WASHER  
11. 1S-0151 Y [1] GENERATOR ASSEM.  
    (See Separate Illustration)
12. 4B-4280 C [1] WASHER  
  C   INDICATES CHANGE FROM PREVIOUS
  Y   SEPARATE ILLUSTRATION
 

#UEG0044S0089
 

1S-0151: GENERATOR ASSEMBLY

1S151 GENERATOR ASSEMBLY--24 Volt, 15 Ampere
Part of Generator shown on Page 43
c111573 UEG0044S
1S0151 GENERATOR ASSEMBLY Parts scheme
  For full view, you need register

Parts for your 920 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  7F-7615 [4] SCREW  
  7F-7622 [4] NUT  
  5M-3104 [2] HOLDER ASSEM.  
  [2] SUPPORT ASSEM.  
  5M-3102 [2] BRUSH ASSEM.  
  3F-9235 [2] BOLT  
  3B-4505 [2] LOCKWASHER  
  9B-9115 [1] WASHER  
  5M-3107 [1] GASKET  
  5M-5845 [4] SCREW  
  7H-2079 [4] LOCKWASHER  
  5M-1856 [1] FAN  
  5M-3106 [1] PLATE ASSEM.  
  5H-2532 [1] KEY  
  8F-2707 [1] NUT  
  7F-9819 [1] LOCK  
  5M-1857 [1] SPACER  
  5M-3108 [1] SPACER  
  5M-3178 [1] SEAL  
    (PART OF PLATE ASSEM 5M3106)
  5M-3114 [1] BEARING  
  1S-6234 [1] CLAMP  
    (PART OF FRAME ASSEM. 1S835)
  2F-2860 [2] SCREW  
  8H-0878 [2] LOCKWASHER  
  5M-3105 [1] LEAD ASSEM.  
    (BRUSH TO GROUND)
  7F-8501 [1] SCREW  
  7H-2079 [1] LOCKWASHER  
  5M-3109 [1] COVER  
  2M-2704 [3] SCREW  
  7H-2079 [3] LOCKWASHER  
  1S-0835 [1] FRAME ASSEM.  
  4B-2051 [4] NUT  
  5L-3870 [4] LOCKWASHER  
  3F-3711 [2] WASHER (STEEL)  
  7F-7600 [2] WASHER  
    (INSULATION)
  4B-1318 [1] SCREW  
  8H-3481 [1] LOCKWASHER  
  5M-3110 [2] PLATE  
  5M-3111 [2] GASKET  
  2F-2860 [8] SCREW  
  8H-0878 [8] LOCKWASHER  
  4S-6852 [2] BUSHING  
    (1 IN EACH FRAME ASSEM.1S835 AND 1S834)
  3F-3463 [2] SCREW  
  1S-0834 [1] FRAME ASSEM.  
  2M-5267 [1] COIL ASSEM.  
    (RIGHT HAND)
  2M-5268 [1] COIL ASSEM.  
    (LEFT HAND)
  4F-1451 [2] CLIP  
    (1 IN EACH COIL ASSEM. 2M5267 AND 2M5268)
  5M-3117 [1] GASKET  
  5M-3116 [1] PLATE ASSEM.  
  9B-9134 [2] PIN  
    (PART OF PLATE ASSEM. 5M3116)
  5M-3115 [1] COLLAR  
  5M-3120 [1] BAFFLE  
  1B-8707 [1] KEY  
  7F-7621 [1] WASHER  
  7H-0387 [1] NUT  
  5M-3179 [1] SEAL  
    (PART OF PLATE ASSEM. 5M3116)
  5M-3113 [1] BEARING  
  1S-6236 [1] PLATE  
  1L-6312 [4] SCREW  
  7H-2079 [4] LOCKWASHER  
  1P-9974 [1] ARMATURE ASSEM.  
  9B-9134 [2] PIN  
  2L-6835 [2] SHOE  
 

Information:

General Service Information
Introduction
DELCO REMY CRANKING MOTORS 30-MT, 35-MT, 40-MT, 50-MT SERIES
Delco Remy
DELCO REMY CRANKING MOTORS 30-MT, 35-MT, 40-MT, 50-MT SERIES
Engine News
Caterpillar Remanufactured Electric Starting Motors Are Improved {1453}
2011/05/16
Special Instruction
Current Draw Of Electric Starting Motors{1453}
Current Draw Of Electric Starting Motors{1453}
Installation of Electric Starting Motors{1453}
Installation of Electric Starting Motors{1453}
Caterpillar PRELUB<SUP>&reg;</SUP> Diagnostics{1469}
Caterpillar PRELUB® Diagnostics{1469}
Starting Motor Solenoid - Replace {1467}
Starting Motor Solenoid - Replace {1467}
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Replace Armature of Starter Motor On All Cat<SUP>&reg;</SUP> Products {1408, 1450, 1453}
Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat<SUP>&reg;</SUP> Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat<SUP>&reg;</SUP> Products {1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat® Products {1453}
Specifications
Starter Motors
3304 VEHICULAR ENGINE
Starter Magnetic Switches
3304 VEHICULAR ENGINE
Starter Solenoids
3304 VEHICULAR ENGINE
Starting Motor
37-MT, 41-MT, and 42-MT Series Starting Motors
Systems Operation
General Information
37-MT, 41-MT, and 42-MT Series Starting Motors
Component Description
37-MT, 41-MT, and 42-MT Series Starting Motors
Normal Operation
37-MT, 41-MT, and 42-MT Series Starting Motors
Testing and Adjusting
No Load - Test
37-MT, 41-MT, and 42-MT Series Starting Motors
Brush and Brush Holder - Check
37-MT, 41-MT, and 42-MT Series Starting Motors
Pinion Clearance - Adjust
37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor Solenoid - Test
37-MT, 41-MT, and 42-MT Series Starting Motors
Troubleshooting
Engine Does Not Crank with Starting Motor On and Pinion Engaging Ring Gear
37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor Does Not Turn or Turns Slowly
37-MT, 41-MT, and 42-MT Series Starting Motors
General Information
37-MT, 41-MT, and 42-MT Series Starting Motors
Disassembly and Assembly
Electric Starting Motor
3304 VEHICULAR ENGINE FOR 920 & 930 WHEEL LOADERS
Starting Motor - Disassemble - 37-MT and 41-MT
37-MT, 41-MT, and 42-MT Series Starting Motors
General Information
37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor - Assemble - 37-MT and 41-MT
37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor - Disassemble - 42-MT
37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor - Assemble - 42-MT
37-MT, 41-MT, and 42-MT Series Starting Motors
Service Magazine
Caterpillar Electric Starting Motors{1453,1407}
1982/03/22
Replacement Of Brush Holder Pins In Delco-Remy Electric Starting Motors{1453}
1982/06/28
Adjust Bosch Solenoid If Replaced Or Reinstalled{1407,1453}
1986/11/10
New Electric Starting Motor Has Longer Brush Life{1453}
1977/11/14
12-Volt Starter Solenoid Available For 7T2265 And 7T2266 Starting Motors{1407}
1987/02/16
Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts{1400,1450}
1987/03/16
Testing The Starter On The Engine{1401,1450}
1987/05/04
Remanufactured Heavy-Duty Starters And High-Amp Alternators{1405,1453}
1987/05/25
Be Sure Battery Cable-To-Starter Connection Has Correct Torque{1453}
1988/03/14
Magnetic Switches (Starter Relays) Improved{1450}
1988/03/14
Two Plug Assemblies (Booster Cables) Are Available To Start Machines{1401,1453}
1979/11/05
Limitations On Engine Cranking Time{1453,1401}
1989/03/27
Causes And Effects Of Low Battery Voltage On Electric Starters{1401,1453,1467}
1989/04/24
New PRELUB Systems Available For Medium To Large Caterpillar Construction Equipment {1319}
1992/04/06
0R5207 Remanufactured Starter May Not Fit In Some Applications{1453}
1993/11/29
Special Instruction, REHS1129, "Starting Motor Solenoid - Replace" Is Available {1467}
2001/08/13
Improved Remanufactured Heavy-Duty Electrical Starting Motors Are Available {1453}
2001/10/29
Field Replacement of Remanufactured Starting Motors and Remanufactured Alternators {1405, 1453}
2001/11/19
New Starting Motors Used {1453}
2002/05/13
Examine Failed Starting Motors to Understand the Reason for Failure {1453}
2002/10/28

Caterpillar Parts SIS Catalog 920 :

STARTING MOTOR GP-ELECTRIC
7S-4090 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
7S-4090 STARTING MOTOR GP-ELECTRIC
ENGINE WIRING
6K-5950 ENGINE WIRING
GEAR PUMP ASSEMBLY
7S-1849 GEAR PUMP ASSEMBLY
GEAR PUMP ASSEMBLY
7S-1849 GEAR PUMP ASSEMBLY
OIL PUMP
5S-6446 OIL PUMP
TORQUE CONVERTER OIL COOLER
8S-4672 TORQUE CONVERTER OIL COOLER
OIL FILTER ASSEMBLY
7S-6638 OIL FILTER ASSEMBLY
STARTING MOTOR ASSEMBLY
7S-5900 STARTING MOTOR ASSEMBLY
STARTING MOTOR GP-ELECTRIC
2P-2502 STARTING MOTOR GP-ELECTRIC
2P-2502 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
3P-0006 STARTING MOTOR GP-ELECTRIC
3P-0006 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GROUP
2P-2501 STARTING MOTOR GROUP
SOLENOID AS
9S-7976 SOLENOID AS
GENERATOR
8S-0137 GENERATOR

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