AVSPARE.COM
parts catalog

BATTERY AND WIRING (6K8238 N/S)--24 Volt--Part 1 of 2 Serial No. 62K1103 to 62K2466 inclusive. 7H7290 Switch and 7K1529 Harness parts are shown on Pages 47 & 51. See Page 50 for Wiring Diagram 920




ELECTRICAL AND STARTING SYSTEM

BATTERY GP
 

#UEG0044S0100
 

6K-8238: BATTERY AND WIRING--24 VOLT

BATTERY AND WIRING (6K8238 N/S)--24 Volt--Part 1 of 2
Serial No. 62K1103 to 62K2466 inclusive. 7H7290 Switch and 7K1529 Harness
parts are shown on Pages 47 & 51. See Page 50 for Wiring Diagram
c128923 UEG0044S
  For full view, you need register

Parts for your 920 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7K-1831 [1] CABLE ASSEM.  
2. 2M-0912 [1] TERMINAL  
3. 2M-0913 [1] TERMINAL  
    (Parts of 7K1831 Cable Assem.)
4. 4K-5253 [2] SLEEVE  
5. 6K-6392 [2] FITTING  
6. 0S-1621 [4] BOLT  
  3B-4508 [4] LOCKWASHER  
7. 6K-8173 [1] CABLE ASSEM.  
8. 2M-0913 [1] TERMINAL  
9. 5M-9205 [1] TERMINAL ASSEM.  
10. 2D-8788 [4] BOLT  
  2D-8787 [4] NUT  
    (1 each in 5M9205 & 5M9204 Assem.)
11. 8F-8513 [2] CLIP  
12. 1D-4717 [4] NUT  
13. 3B-4506 [8] LOCKWASHER  
14. 7K-1529 Y [1] HARNESS ASSEM.  
    (See Separate Illustration)
15. 7H-7290 Y [1] SWITCH ASSEM. (Disconnect)  
    (See Separate Illustration)
  8H-8648 [1] PLATE (Instruction)  
16. 3R-2204 [2] CABLE ASSEM.  
17. 5M-9204 [1] TERMINAL ASSEM. (+)  
18. 5M-9205 [1] TERMINAL ASSEM. (-)  
    (Parts of 3R2204 Assem.)
19. 4H-3283 [4] BOLT  
  4B-4278 [4] WASHER  
20. 6K-8515 [1] FRAME ASSEM.  
21. 3K-1717 [1] CABLE ASSEM.  
22. 5M-9205 [1] TERMINAL ASSEM. (-)  
23. 5M-9204 [1] TERMINAL ASSEM. (+)  
    (Parts of 3K1717 Cable Assem.)
24. 2B-3243 [1] CLIP  
  5B-1344 [1] GROMMET  
25. 6K-8184 [1] SHEET ASSEM.  
  9F-2978 [8] NUT  
    (Part of 6K8184 Sheet Assem.)
26. 5S-7219 [4] BATTERY  
  7K-1859 [1] MAT  
27. 7K-1444 [1] BOX  
28. 1B-2714 [2] BOLT  
29. 3B-4504 [6] LOCKWASHER  
30. 4H-2558 [1] GROMMET  
31. 8M-2770 [3] CLIP  
32. 2M-6497 [1] REGULATOR ASSEM.  
  8M-3146 [1] KIT (Regulator Shockmount)  
  7B-2742 [4] BOLT  
  4B-4276 [4] WASHER  
33. 4B-9302 [1] CLIP  
34. 1M-3304 [1] WIRE ASSEM.  
35. 4K-8127 [1] HOSE  
36. 4D-6988 [1] CLIP  
37. 6K-8181 [1] CABLE ASSEM.  
38. 2M-0912 [1] TERMINAL  
39. 5M-9204 [1] TERMINAL ASSEM. (+)  
    (Parts of 6K8181 Cable Assem.)
  Y   SEPARATE ILLUSTRATION
 

#UEG0044S0101
 

6K-8238: BATTERY AND WIRING--24 VOLT

BATTERY AND WIRING (6K8238 N/S)--24 Volt--Part 2 of 2
Serial No. 62K1103 to 62K2466 inclusive. 3K1650 Switch, 7K7240 Harness, 9M1305 & 8M7677 Lamp parts are shown on Pages 50B, 52A & 53
See Page 50 for Wiring Diagram
c128924 UEG0044S
  For full view, you need register

Parts for your 920 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4D-4785 [1] SWITCH ASSEM. (Pressure)  
2. 7K-7240 Y [1] HARNESS ASSEM.  
    (See Separate Illustration)
3. 0S-0509 [2] BOLT  
  1D-4717 [2] NUT  
  3B-4506 [2] LOCKWASHER  
4. 8M-2770 [2] CLIP  
5. 2D-0388 [2] GROMMET  
6. 8M-7677 Y [1] LAMP ASSEM.  
    (See Separate Illustration)
7. 7K-8924 [1] BUZZER (24 Volt)  
8. 0S-1614 [2] BOLT  
  1B-4330 [2] NUT  
  3B-4504 [2] LOCKWASHER  
9. 3K-1650 Y [1] SWITCH ASSEM. (Light)  
    (See Separate Illustration)
  4B-4280 [1] WASHER  
10. 8S-7713 [1] SWITCH ASSEM. (Heat-Start)  
  8F-3437 [1] LEVER  
  5L-7200 [1] SCREW  
  3B-4501 [1] LOCKWASHER  
    (Parts of 8S7713 Assem.)
11. 3S-4603 [1] INDICATOR  
  7S-3797 [1] RING  
12. 9M-1305 Y [1] LAMP ASSEM.  
    (See Separate Illustration)
13. 045-4065 [2] MACHINE SCREW  
  4B-4274 [4] WASHER  
14. 3H-4105 [1] CIRCUIT BREAKER (30 AMP)  
  5M-6668 [2] SCREW  
15. 4K-5122 [3] HOLDER  
16. 8M-8948 [4] FUSE (15 AMP)  
17. 4K-8029 [1] HOLDER (Spare)  
18. 7F-6429 [1] AMMETER  
19. 4K-5124 [1] CIRCUIT BREAKER (15 AMP)  
  4B-1221 [2] MACHINE SCREW  
  4B-2043 [2] NUT  
  3B-4501 [4] LOCKWASHER  
20. 7K-5290 [1] HARNESS ASSEM.  
21. 4K-6494 [2] TERMINAL  
    (Part of 7K5290 Assem.)
22. 3H-2900 [1] GROMMET  
  Y   SEPARATE ILLUSTRATION
 

#UEG0044S0102
 

7K-9637: BATTERY AND WIRING--24 VOLT

BATTERY AND WIRING (7K9637 N/S)--24 Volt--Part 1 of 2--Type 1
Serial No. 62K2467-Up
7H7290 Switch parts are shown on Page 47
See Page 50A for Wiring Diagram
c132368 UEG0044S
  For full view, you need register

Parts for your 920 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7K-1831 [1] CABLE ASSEM.  
2. 2M-0912 [1] TERMINAL  
3. 2M-0913 [1] TERMINAL  
4. 4M-1192 [1] SCREW  
5. 3K-6047 [1] WASHER  
6. 0S-1621 [4] BOLT  
  3B-4508 [4] LOCKWASHER  
7. 6K-8173 [1] CABLE ASSEM.  
8. 2M-0913 [1] TERMINAL  
9. 5M-9205 [1] TERMINAL ASSEM.  
10. 2D-8788 [4] BOLT  
  2D-8787 [4] NUT  
    (1 each in 5M9205 & 5M9204 Assem.)
11. 0S-0509 [2] BOLT  
12. 4B-4278 [6] WASHER  
13. 3B-4506 [8] LOCKWASHER  
14. 7K-9000 [1] COVER  
15. 7H-7290 Y [1] SWITCH ASSEM. (Disconnect)  
    (See Separate Illustration)
  8H-8648 [1] PLATE (Instruction)  
16. 3R-2204 [2] CABLE ASSEM.  
17. 5M-9204 [2] TERMINAL ASSEM. (+)  
18. 5M-9205 [2] TERMINAL ASSEM. (-)  
    (1 each in 3R2204 Assem.)
19. 4H-3283 [4] BOLT  
20. 6K-8515 [1] FRAME ASSEM.  
21. 3K-1717 [1] CABLE ASSEM.  
22. 5M-9205 [1] TERMINAL ASSEM. (-)  
23. 5M-9204 [1] TERMINAL ASSEM. (+)  
24. 2B-3243 [1] CLIP  
  5B-1344 [1] GROMMET  
25. 6K-8184 [1] SHEET ASSEM.  
  9F-2978 [8] NUT  
26. 5S-7219 [4] BATTERY  
  5S-8405 [24] PLUG  
    (6 in each 5S7219 Battery)
  7K-1859 [1] MAT  
27. 1D-4717 [1] NUT  
28. 8B-6127 [1] CLIP  
29. 4F-4879 [1] BOLT  
30. 7B-1598 [2] CLIP  
31. 3S-2093 [2] TIE  
32. 8M-2770 [3] CLIP  
33. 1M-3304 [1] WIRE ASSEM.  
34. 7K-9009 [1] HARNESS ASSEM.  
  1H-6249 [1] CLASP  
35. 7K-9004 [1] HARNESS ASSEM.  
36. 3M-6547 [1] SHELL  
  3M-6533 [1] WASHER  
  3M-6018 [1] TERMINAL  
37. 4K-6494 [1] TERMINAL  
38. 3K-8671 [1] TERMINAL  
  8B-0653 [1] INSULATOR  
39. 7K-9006 [1] HARNESS ASSEM.  
40. 7D-1314 [1] TERMINAL  
41. 4D-6988 [1] CLIP  
42. 6K-8181 [1] CABLE ASSEM.  
43. 2M-0912 [1] TERMINAL  
44. 5M-9204 [1] TERMINAL ASSEM. (+)  
  Y   SEPARATE ILLUSTRATION
 

#UEG0044S0103
 

7K-9637: BATTERY AND WIRING--24 VOLT

BATTERY AND WIRING (7K9637 N/S)--24 Volt--Part 2 of 2--Type 1
Serial No. 62K2467-Up
3K1650 Switch, 7K9011 Harness, 9M1305 & 8M7677 Lamp parts
are shown on Pages 50B, 52B & 53. See Page 50A for Wiring Diagram
c132369 UEG0044S
  For full view, you need register

Parts for your 920 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4D-4785 [1] SWITCH ASSEM. (Pressure)  
2. 7K-9011 Y [1] HARNESS ASSEM.  
    (See Separate Illustration)
3. 0S-0509 [2] BOLT  
  1D-4717 [2] NUT  
  3B-4506 [2] LOCKWASHER  
4. 8M-2770 [2] CLIP  
5. 2D-0388 [1] GROMMET  
6. 8M-7677 Y [1] LAMP ASSEM.  
    (See Separate Illustration)
7. 7K-8924 [1] BUZZER (24 Volt)  
8. 0S-1614 [2] BOLT  
  3B-4504 [2] LOCKWASHER  
9. 3K-1650 Y [1] SWITCH ASSEM. (Light)  
    (See Separate Illustration)
  4B-4280 [1] WASHER  
10. 8S-7713 [1] SWITCH ASSEM. (Heat-Start)  
  8F-3437 [1] LEVER  
  5L-7200 [1] SCREW  
  3B-4501 [1] LOCKWASHER  
    (Parts of 8S7713 Assem.)
11. 3S-4603 [1] INDICATOR  
  7S-3797 [1] RING  
12. 9M-1305 Y [1] LAMP ASSEM.  
    (See Separate Illustration)
13. 045-4065 [2] MACHINE SCREW  
  4B-4274 [4] WASHER  
14. 3H-4105 [1] CIRCUIT BREAKER (30 AMP)  
  5M-6668 [2] SCREW  
15. 4K-5122 [3] HOLDER  
16. 8M-8948 [4] FUSE (15 AMP)  
17. 4K-8029 [1] HOLDER (Spare)  
18. 7F-6429 [1] AMMETER  
19. 4K-5124 [1] CIRCUIT BREAKER (15 AMP)  
  4B-1221 [2] MACHINE SCREW  
  4B-2043 [2] NUT  
  3B-4501 [4] LOCKWASHER  
20. 7K-9010 [1] HARNESS ASSEM.  
21. 4K-6494 [2] TERMINAL  
22. 3H-2900 [1] GROMMET  
23. 3B-4502 [2] LOCKWASHER  
  Y   SEPARATE ILLUSTRATION
 

#UEG0044S0104
 

7K-9637: BATTERY AND WIRING

BATTERY AND WIRING (7K9637 N/S)--24 Volt--Part 1 of 2--Type 2
Serial No. 62K2467-Up
7H7290 Switch parts are shown on Page 47
See Page 50A for Wiring Diagram
c140721 UEG0044S
  For full view, you need register

Parts for your 920 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7K-1831 [1] CABLE ASSEM.  
  4S-8783 CH CABLE 44"  
2. 2M-0912 [1] TERMINAL  
3. 2M-0913 [1] TERMINAL  
4. 4M-1192 [1] SCREW  
5. 3K-6047 [1] WASHER  
6. 0S-1621 [4] BOLT  
  3B-4508 [4] LOCKWASHER  
7. 6K-8173 [1] CABLE ASSEM.  
8. 2M-0913 [1] TERMINAL  
9. 5M-9205 [1] TERMINAL ASSEM.  
10. 1M-6119 [4] BOLT  
  1M-6120 [4] NUT  
    (1 each in 5M9205 & 5M9204 Assem.)
11. 0S-0509 [2] BOLT  
12. 4B-4278 [6] WASHER  
13. 3B-4506 [8] LOCKWASHER  
14. 7K-9000 [1] COVER  
15. 7H-7290 Y [1] SWITCH ASSEM. (Disconnect)  
    (Separate Illustration)
  8H-8648 [1] PLATE (Instruction)  
16. 3R-2204 [2] CABLE ASSEM.  
  4S-8783 CH CABLE 6"  
17. 5M-9204 [1] TERMINAL ASSEM. (+)  
18. 5M-9205 [1] TERMINAL ASSEM. (-)  
19. 4H-3283 [4] BOLT  
20. 6K-8515 [1] FRAME ASSEM.  
21. 9K-3584 C [1] CABLE ASSEM.  
22. 5M-9205 [1] TERMINAL ASSEM. (-)  
23. 5M-9204 [1] TERMINAL ASSEM. (+)  
24. 2B-3243 [1] CLIP  
  5B-1344 [1] GROMMET  
25. 9K-0651 C [1] SHEET ASSEM.  
  9F-2978 [8] NUT  
26. 5S-7219 [4] BATTERY  
  5S-8405 [6] PLUG  
  7K-1859 [1] MAT  
27. 1D-4717 [1] NUT  
28. 1B-3057 C [1] CLIP  
29. [1] BOLT  
30. 8F-8513 C [2] CLIP  
31. 3S-2093 [2] TIE  
32. 4K-8864 C [3] CLIP  
33. 1M-3304 [1] WIRE ASSEM.  
34. 7K-9009 [1] HARNESS ASSEM.  
  1H-6249 [1] CLASP  
35. 7K-9004 [1] HARNESS ASSEM.  
36. 3M-6547 [1] SHELL  
  3M-6533 [1] WASHER  
  3M-6018 [1] TERMINAL  
37. 4K-6494 [1] TERMINAL  
38. 3K-8671 [1] TERMINAL  
  8B-0653 [1] INSULATOR  
39. 7K-9006 [1] HARNESS ASSEM.  
  4S-8785 CH WIRE 79"  
40. 7D-1314 [1] TERMINAL  
41. 4D-6988 [1] CLIP  
42. 6K-8181 [1] CABLE ASSEM.  
43. 2M-0912 [1] TERMINAL  
44. 5M-9204 [1] TERMINAL (+)  
  C   INDICATES CHANGE
  Y   SEPARATE ILLUSTRATION
  H   ORDER BY THE FOOT
 

#UEG0044S0105
 

7K-9637: BATTERY AND WIRING

BATTERY AND WIRING (7K9637 N/S)--24 Volt--Part 2 of 2--Type 2
Serial No. 62K2467-Up
3K1650 Switch, 7K9011 Harness, 9M1305 & 8M7677 Lamp parts are
shown on Pages 50B, 52B & 53. See Page 50A for Wiring Diagram
c202711 UEG0044S
  For full view, you need register

Parts for your 920 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4D-4785 C [1] SWITCH ASSEM. (Pressure)  
2. 7K-9011 Y [1] HARNESS ASSEM.  
    (Separate Illustration)
3. 0S-0509 [2] BOLT  
  1D-4717 [2] NUT  
  3B-4506 [2] LOCKWASHER  
4. 4K-8864 C [2] CLIP  
5. 2D-0388 [1] GROMMET  
6. 8M-7677 Y [1] LAMP ASSEM.  
    (Separate Illustration)
7. 7K-8924 [1] BUZZER (24 Volt)  
8. 0S-1614 [2] BOLT  
  3B-4504 [2] LOCKWASHER  
9. 3K-1650 Y [1] SWITCH ASSEM. (Light)  
    (Separate Illustration)
  4B-4280 [1] WASHER  
10. 8S-7713 [1] SWITCH ASSEM. (Heat Start)  
  8F-3437 [1] LEVER  
  5L-7200 [1] SCREW  
  3B-4501 [1] LOCKWASHER  
    (Parts of 8S7713 Assem.)
11. 1P-5909 C [1] INDICATOR ASSEM.  
  7S-3797 [1] RING  
12. 9M-1305 Y [1] LAMP ASSEM.  
    (See Separate Illustration)
13. 045-4065 [2] MACHINE SCREW  
  4B-4274 [4] WASHER  
14. 3H-4105 [1] CIRCUIT BREAKER (30 AMP)  
  5M-6668 [2] SCREW  
15. 4K-5122 [3] HOLDER  
16. 8M-8948 [4] FUSE (15 AMP)  
17. 4K-8029 [1] HOLDER (Spare)  
18. 7F-6429 [1] AMMETER  
19. 4K-5124 [1] CIRCUIT BREAKER (15 AMP)  
  4B-1221 [2] MACHINE SCREW  
  4B-2043 [2] NUT  
  3B-4501 [4] LOCKWASHER  
20. 7K-9010 [1] HARNESS ASSEM.  
21. 4K-6494 [2] TERMINAL  
22. 3H-2900 [1] GROMMET  
23. 3B-4502 [2] LOCKWASHER  
  C   INDICATES CHANGE
  Y   SEPARATE ILLUSTRATION
 

#UEG0044S0106
 

WIRING DIAGRAM

WIRING DIAGRAM--24 Volt System
Serial No. 62K1 to 62K2466 inclusive
UEG0044S0106 UEG0044S
  For full view, you need register

Parts for your 920 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
 

#UEG0044S0107
 

WIRING DIAGRAM

WIRING DIAGRAM--24 Volt System
Effective with Serial No. 62K2467
UEG0044S0107 UEG0044S
  For full view, you need register

Parts for your 920 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
 

#UEG0044S0108
 

3K-1650: SWITCH AS-LIGHT

3K1650 SWITCH ASSEMBLY
Part of Battery and Wiring shown Pages 48C and 49
c130417 UEG0044S
  For full view, you need register

Parts for your 920 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7S-5432 [1] KNOB  
  5L-7200 [1] SCREW  
  3B-4501 [1] LOCKWASHER  
2. 8F-3436 [1] NUT  
  9B-0453 [1] LOCKWASHER  
  8F-3434 [1] WASHER  
3. 9B-8916 [4] SCREW  
  3B-4501 [4] LOCKWASHER  
 

#UEG0044S0109
 

7K-1529: WIRING HARNESS

7K1529 WIRING HARNESS
Part of Battery and Wiring shown on Page 48
c105868 UEG0044S
  For full view, you need register

Parts for your 920 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7K-1528 [1] TUBE  
2. 4K-6492 [2] TERMINAL  
3. 4K-6494 [1] TERMINAL  
4. 6H-6756 [1] TERMINAL  
5. 6K-7361 [2] DISCONNECT  
6. 1H-6249 [1] TERMINAL  
7. 7K-1442 [1] DISCONNECT  
 

Information:

Truck Engine News
Engine News
Special Instruction
Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785}
Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785}
Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}
Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}
Use Of 6V3025 Battery Cable Repair Kit{0613, 1400}
Use Of 6V3025 Battery Cable Repair Kit{0613, 1400}
Battery Ratings And Cross Reference Chart{1401}
Battery Ratings And Cross Reference Chart{1401}
Service Letter-NACD
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Service Letter-Australia
Service Letter-CFEL
Service Letter-CSARL
Service Letter-Americas
Service Letter-Brazil
Service Letter-Truck/Ag/Marine
Technical Information Bulletin
Recommendations for Battery Charging and Temperatures for Machines and Generator Sets{1401, 751B}
Recommendations for Battery Charging and Temperatures for Machines and Generator Sets{1401, 751B}
Process for Communicating an Incident with a Battery{1401}
Process for Communicating an Incident with a Battery{1401}
Tool Operating Manual
M0077220 (NEHS1231) 115V & 230V Battery Chargers {1401, 751B}
M0077220 (NEHS1231) 115V & 230V Battery Chargers {1401, 751B}
M0090131 Battery Analyzer 480-4181 (484-4859 Group) {0374, 0599, 0709, 1401, 7468}
M0090131 Battery Analyzer 480-4181 (484-4859 Group) {0374, 0599, 0709, 1401, 7468}
Service Letter-China
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Service Letter-Asia
Service Letter-APD
Troubleshooting
MID 161 - CID 0168 - FMI 00
Product Link - PL522/523
MID 161 - CID 0168 - FMI 01
Product Link - PL522/523
MID 161 - CID 1251 - FMI 03
Product Link - PL522/523
MID 122 - CID 0168 - FMI 00
Product Link 121S/300
MID 122 - CID 0168 - FMI 01
Product Link 121S/300
MID 122 - CID 1251 - FMI 03
Product Link 121S/300
Disassembly and Assembly
Batteries And Battery Box
3304 VEHICULAR ENGINE FOR 920 & 930 WHEEL LOADERS
Service Magazine

Caterpillar Parts SIS Catalog 920 :

Truck sale:

185,300 
Caterpillar 920-14, Wheel Loaders, Construction
- Wheel Loaders
FOLEY EQUIPMENT COMPANY
195,400 
Caterpillar 920-14, Wheel Loaders, Construction
- Wheel Loaders
FOLEY EQUIPMENT COMPANY
167,200 
Caterpillar 920-14, Wheel Loaders, Construction
- Wheel Loaders
FOLEY EQUIPMENT COMPANY
 
97,749 
161,000 
Caterpillar 920, Wheel Loaders, Construction
- Wheel Loaders
THOMPSON TRACTOR CO., INC.
Back to top
The names Cat, Caterpillar, John Deere, Komatsu, Volvo, Hitachi, Doosan, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
AVSpare.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only. Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.