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FUEL INJECTION VALVES AND LINES (1S6146 N/S) Serial No. 49G683 to 49G798 and 49G803 inclusive 16 MOTOR GRADER


FUEL SYSTEM
LINES GP-FUEL INJECTION
CONTROL GP-FUEL RATIO
FILTER GP-FUEL
LUBRICATION SYSTEM
FILTER GP-ENGINE OIL

MOTOR GRADER 16 MOTOR GRADER 49G
 NO. 16 MOTOR GRADER 49G00683-UP (MACHINE) UEG0307S 16 49G   (1963)

FUEL SYSTEM

LINES GP-FUEL INJECTION
FUEL INJECTION VALVES AND LINES
1S-6146 FUEL INJECTION VALVES AND LINES
FUEL INJECTION VALVES AND LINES
9S-9325 FUEL INJECTION VALVES AND LINES
FUEL INJECTION VALVES AND LINES
9S-9325 FUEL INJECTION VALVES AND LINES
FUEL INJECTION VALVES AND LINES
4N-7655 FUEL INJECTION VALVES AND LINES
 

#UEG0307S0130
 

1S-6146: FUEL INJECTION VALVES AND LINES

FUEL INJECTION VALVES AND LINES (1S6146 N/S)
Serial No. 49G683 to 49G798 and 49G803 inclusive
c121318 UEG0307S
1S6146 FUEL INJECTION VALVES AND LINES Parts scheme
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Parts for your 16 MOTOR GRADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  1B-4202 [6] NUT  
  3B-4505 [6] LOCKWASHER  
  1S-2084 [1] LINE ASSEM. NO. 4  
  1S-2085 [1] LINE ASSEM. NO. 5  
  1S-2086 [1] LINE ASSEM. NO. 6  
  1S-2075 [6] LINE ASSEM.  
  5M-5692 [1] DAMPER  
  5M-5691 [1] CLAMP  
  0S-1617 [2] BOLT  
  3B-8995 [1] FITTING  
    (FUEL PUMP & ACCESSORY DRIVE HOUSING)
  1F-1344 [1] NUT  
    (PART OF FITTING 3B8995)
  2S-2071 [1] TUBE (AIR BLEED)  
  2S-2072 [1] TUBE  
    (FUEL TRANSFER PUMP DRAIN)
  4H-8878 [2] CLIP  
  1S-2083 [1] LINE ASSEM. NO. 3  
  3B-8998 [1] FITTING  
  1F-1344 [1] NUT  
    (PART OF FITTING 3B8998)
  8M-3128 [6] ADAPTER ASSEM.  
  5M-1868 [6] SEAL  
  5M-2852 [6] NUT  
  1S-2081 [1] LINE ASSEM. NO. 1  
  1S-2080 [6] NOZZLE ASSEM.  
  5M-2853 [6] BODY  
  1S-2082 [1] LINE ASSEM. NO. 2  
  5M-5690 [1] DAMPER  
  0S-1617 [1] BOLT  
  5M-5689 [1] CLAMP  
 

#UEG0307S0131
 

9S-9325: FUEL INJECTION VALVES AND LINES

FUEL INJECTION VALVES AND LINES (9S9325 N/S)
Serial No. 49G799 to 49G802 and 49G804 to 49G1049 inclusive
c106817 UEG0307S
9S9325 FUEL INJECTION VALVES AND LINES Parts scheme
  For full view, you need register

Parts for your 16 MOTOR GRADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7S-1059 [6] NOZZLE ASSEM.  
2. 5M-2853 [6] BODY  
3. 5M-2852 [6] NUT  
4. 1S-2075 [6] LINE ASSEM.  
5. 8S-9306 [1] LINE ASSEM. (No. 6)  
6. 8S-9305 [1] LINE ASSEM. (No. 5)  
7. 8S-8817 [2] DAMPER  
8. 9S-2299 [2] STRIP  
9. 5M-5690 [4] DAMPER  
10. 8S-9304 [1] LINE ASSEM. (No. 4)  
11. 1B-4202 [6] NUT  
12. 3B-4505 [8] LOCKWASHER  
13. 8M-3128 [6] ADAPTER ASSEM.  
  5M-1868 [6] SEAL  
14. 8S-9303 [1] LINE ASSEM. (No. 3)  
15. 1B-7182 [2] BOLT  
16. 9S-4200 [2] CLIP  
17. 8S-9301 [1] LINE ASSEM. (No. 1)  
18. 8S-9302 [1] LINE ASSEM. (No. 2)  
19. 3B-8995 [2] FITTING  
  1F-1344 [2] NUT  
    (Part of 3B8995 Fitting)
20. 9S-1272 [1] TUBE (Drain)  
21. 4H-8878 [2] CLIP  
22. 4S-8385 H TUBE 37.12"  
  5B-9603 [3] BOLT (5" long)  
  5F-4899 [1] BOLT (5.5" long)  
  3B-4506 [4] LOCKWASHER  
  8M-4389 [1] SEAL (.799" I.D. Supply)  
  8M-5254 [1] SEAL (1.234" I.D. Drain)  
    (Not Shown-Fuel Pump to Block)
  H   ORDER BY THE FOOT
 

#UEG0307S0132
 

9S-9325: FUEL INJECTION VALVES AND LINES

FUEL INJECTION VALVES AND LINES (9S9325 N/S)
Serial No. 49G1050 to 49G1403 inclusive
c111412 UEG0307S
9S9325 FUEL INJECTION VALVES AND LINES Parts scheme
  For full view, you need register

Parts for your 16 MOTOR GRADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7S-1059 [6] NOZZLE ASSEM.  
2. 5M-2853 [6] BODY  
3. 5M-2852 [6] NUT  
4. 1S-2075 [6] LINE ASSEM.  
5. 8S-9306 [1] LINE ASSEM. (No. 6)  
6. 8S-9305 [1] LINE ASSEM. (No. 5)  
7. 8S-8817 [2] DAMPER  
8. 9S-2299 [4] STRIP  
9. 5M-5690 [8] DAMPER  
10. 8S-9304 [1] LINE ASSEM. (No. 4)  
11. 1B-4202 [6] NUT  
12. 3B-4505 [10] LOCKWASHER  
13. 8M-3128 [6] ADAPTER ASSEM.  
  5M-1868 [6] SEAL  
14. 8S-9303 [1] LINE ASSEM. (No. 3)  
15. 1B-7182 [2] BOLT  
16. 9S-4200 [2] CLIP  
17. 8S-9301 [1] LINE ASSEM. (No. 1)  
18. 8S-9302 [1] LINE ASSEM. (No. 2)  
19. 3B-8995 [2] FITTING  
  1F-1344 [2] NUT  
    (Part of 3B8995 Fitting)
20. 9S-1272 [1] TUBE (Drain)  
21. 4H-8878 [2] CLIP  
22. 4S-8385 H TUBE 37.12"  
23. 1P-6909 [2] STRIP ASSEM.  
24. 9S-8586 [2] STUD  
    (1 in each 1P6909 Assem.)
25. 1D-4716 [2] NUT  
  5B-9603 [3] BOLT (5" long)  
  5F-4899 [1] BOLT (5.5" long)  
  3B-4506 [4] LOCKWASHER  
  8M-4389 [1] SEAL (.799" I.D. Supply)  
  8M-5254 [1] SEAL (1.234" I.D. Drain)  
    (Not Shown-Fuel Pump to Block)
  H   ORDER BY THE FOOT
 

#UEG0307S0133
 

4N-7655: FUEL INJECTION VALVES AND LINES

FUEL INJECTION VALVES AND LINES (4N7655 N/S)
Serial No. 49G1404-Up
c144542 UEG0307S
4N7655 FUEL INJECTION VALVES AND LINES Parts scheme
  For full view, you need register

Parts for your 16 MOTOR GRADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7S-1059 [6] NOZZLE ASSEM.  
2. 5M-2853 [6] BODY  
3. 5M-2852 [6] NUT  
4. 1S-2075 [6] LINE ASSEM.  
5. 8S-9306 [1] LINE ASSEM. (No. 6)  
6. 8S-9305 [1] LINE ASSEM. (No. 5)  
7. 8S-8817 [2] DAMPER  
8. 9S-2299 [4] STRIP  
9. 5M-5690 [8] DAMPER  
10. 8S-9304 [1] LINE ASSEM. (No. 4)  
11. 1B-4202 [6] NUT  
12. 3B-4505 [10] LOCKWASHER  
13. 8M-3128 [6] ADAPTER ASSEM.  
  5M-1868 [6] SEAL  
14. 8S-9303 [1] LINE ASSEM. (No. 3)  
15. 1B-7182 [2] BOLT  
16. 9S-4200 [2] CLIP  
17. 8S-9301 [1] LINE ASSEM. (No. 1)  
18. 8S-9302 [1] LINE ASSEM. (No. 2)  
19. 3B-8995 [2] FITTING  
  1F-1344 [1] NUT  
20. 9S-1272 [1] TUBE (drain)  
21. 4H-8878 [2] CLIP  
22. 4S-8385 H TUBE 37.12 in.  
23. 1P-6909 [2] STRIP ASSEM.  
24. 9S-8586 [1] STUD  
25. 1D-4716 [2] NUT  
26. 5M-6214 [1] PLUG  
27. 5B-9603 [3] BOLT (5 in. long)  
28. 5F-4899 [1] BOLT (5.5 in. long)  
29. 3B-4506 [4] LOCKWASHER  
30. 8M-4389 [1] SEAL (supply)  
31. 8M-5254 [1] SEAL (drain)  
  H   ORDER BY THE FOOT
 

#UEG0307S0134
 

2P-8708: CONTROL GP-FUEL RATIO

FUEL RATIO CONTROL (2P8708 N/S)
Serial No. 49G1404-Up
c201717 UEG0307S
2P8708 CONTROL GP-FUEL RATIO Parts scheme
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Parts for your 16 MOTOR GRADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6L-5766 [1] GASKET  
2. 2P-8875 [1] RETAINER ASSEM.  
3. 6N-0513 C [1] SPRING  
4. 6N-0515 C [1] SPRING  
5. 6N-0514 C [1] SPRING  
6. 2P-8643 [1] GASKET  
7. 2P-8234 [1] SEAL  
8. 5K-0227 C [1] SEAL  
9. 2P-8225 [1] HOUSING  
10. 2P-8802 [1] VALVE ASSEM.  
11. 2P-8801 [1] RETAINER  
12. 2P-8804 [1] DIAPHRAGM  
13. 2P-8803 [1] WASHER  
14. 6L-2376 [2] BOLT 1.125 in. (2.86 cm) long  
  4N-8111 C [2] BOLT 3.50 in. (8.89 cm) long  
  9M-1974 C [4] WASHER  
15. 2P-8226 [1] COVER  
16. 2P-8882 [1] COVER  
17. 2P-8939 [1] VALVE  
18. 4N-3808 [1] PIN  
19. 4J-2506 [1] SEAL  
21. 2N-5919 C [3] BOLT  
  5P-0537 [3] WASHER  
  C   INDICATES CHANGE
 

#UEG0307S0135
 

8S-5177: FILTER GP-FUEL

FUEL FILTER (8S5177 N/S)
Serial No. 49G799 to 49G802, 49G804 to 49G856, 49G858 to
49G864, 49G866 to 49G870, 49G873 and 49G875 inclusive
c128233 UEG0307S
8S5177 FILTER GP-FUEL Parts scheme
  For full view, you need register

Parts for your 16 MOTOR GRADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4J-5268 [2] SEAL  
2. 4B-3388 [2] BOLT  
  3B-4505 [2] LOCKWASHER  
3. 9M-6542 [1] GASKET  
4. 9S-0777 [1] FLANGE  
5. 8S-5030 [1] SLEEVE  
6. 9S-1268 [1] HOUSING ASSEM.  
7. 5M-6214 [2] PLUG  
    (Part of 9S1268 Assem.)
8. 9S-1269 [1] GASKET  
9. 1H-7922 [1] FITTING  
  1F-1344 [1] NUT  
    (Part of 1H7922 Fitting)
10. 3B-1915 [6] BOLT (1.375" long)  
11. 3B-4506 [9] LOCKWASHER  
  4B-4278 [9] WASHER  
12. 0S-1590 [2] BOLT (2" long)  
13. 8S-5099 [1] BASE ASSEM.  
  9S-4167 [2] STUD  
14. 7H-3171 [2] PLUG  
15. 5M-6213 [2] PLUG  
    (Parts of 8S5099 Assem.)
16. 5M-6213 [1] PLUG  
17. 8B-2377 [2] BOLT  
  3B-4504 [2] LOCKWASHER  
  4B-4276 [2] WASHER  
18. 9S-8473 [1] SPRING  
19. 8S-4629 [1] HOUSING  
20. 2A-1927 [1] NEEDLE ASSEM.  
  7F-3901 [1] SEAT  
21. 8S-5011 [1] SEAL  
22. 4B-9785 [1] BALL  
23. 1P-2299 [2] FILTER ASSEM.  
24. 8S-5093 [1] GASKET  
25. 1H-8171 [1] SEAL  
  5S-0568 [1] VALVE ASSEM.  
26. 8M-0874 [1] PLUNGER ASSEM.  
27. 5S-0567 [1] RETAINER  
28. 8M-2483 [1] SPRING  
29. 5S-0566 [1] SLEEVE  
30. 2M-3403 [1] BOLT (3.625" long)  
 

#UEG0307S0136
 

8S-5177: FILTER GP-FUEL

FUEL FILTER (8S5177 N/S)
Serial No. 49G857, 49G865, 49G871, 49G872, 49G874 and 49G876-Up
c109585 UEG0307S
8S5177 FILTER GP-FUEL Parts scheme
  For full view, you need register

Parts for your 16 MOTOR GRADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4J-5268 [2] SEAL  
2. 4B-3388 [2] BOLT  
  3B-4505 [2] LOCKWASHER  
3. 9M-6542 [1] GASKET  
4. 9S-0777 [1] FLANGE  
5. 8S-5030 [1] SLEEVE  
6. 9S-1268 [1] HOUSING ASSEM.  
7. 5M-6214 [2] PLUG  
    (Part of 9S1268 Assem.)
8. 9S-1269 [1] GASKET  
9. 1H-7922 [1] FITTING  
  1F-1344 [1] NUT  
    (Part of 1H7922 Fitting)
10. 3B-1915 [6] BOLT (1.375" long)  
11. 3B-4506 [9] LOCKWASHER  
  4B-4278 [9] WASHER  
12. 0S-1590 [2] BOLT (2" long)  
13. 8S-5099 [1] BASE ASSEM.  
  9S-4167 [2] STUD  
14. 7H-3171 [2] PLUG  
15. 5M-6213 [2] PLUG  
    (Parts of 8S5099 Assem.)
16. 5M-6213 [1] PLUG  
17. 8B-2377 [2] BOLT  
17. 3B-4504 [2] LOCKWASHER  
  4B-4276 [2] WASHER  
18. 9S-8473 [1] SPRING  
19. 8S-4629 [1] HOUSING  
20. 2A-1927 [1] NEEDLE ASSEM.  
  7F-3901 [1] SEAT  
21. 8S-5011 [1] SEAL  
22. 4B-9785 [1] BALL  
23. 1P-2299 [2] FILTER ASSEM.  
24. 8S-5093 [1] GASKET  
25. 1H-8171 [1] SEAL  
  1P-0029 C [1] VALVE ASSEM.  
26. 8M-0874 [1] PLUNGER ASSEM.  
27. 5S-0567 [1] RETAINER  
28. 5S-0566 [1] SLEEVE  
29. 2M-3403 [1] BOLT (3.625" long)  
  C   INDICATES CHANGE FROM PREVIOUS
 

#UEG0307S0137
 

7S-3681: FUEL FILTER

FUEL FILTER (7S3681 N/S)
Serial No. 49G683 to 49G798 and 49G803 inclusive
c128235 UEG0307S
7S3681 FUEL FILTER Parts scheme
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Parts for your 16 MOTOR GRADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1P-2299 [2] FILTER ASSEM.  
2. 7S-5792 [1] GASKET  
3. 0S-1588 [1] BOLT (1.25" Long)  
4. 3B-4506 [4] LOCKWASHER  
  4B-4278 [4] WASHER  
5. 0S-1590 [3] BOLT (2" Long)  
6. 7S-3680 [1] COVER ASSEM.  
7. 9S-4167 [2] STUD  
8. 5M-6213 [4] PLUG  
    (Parts of 7S3680 Cover Assem.)
 

#UEG0307S0138
 

9M-3223: FILTER GP-ENGINE OIL

9M3223 OIL FILTER GROUP
c103591 UEG0307S
9M3223 FILTER GP-ENGINE OIL Parts scheme
  For full view, you need register

Parts for your 16 MOTOR GRADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  9M-3657 [1] CLAMP (REAR)  
  6F-9165 [1] CLAMP (FRONT)  
  0S-1588 [2] BOLT  
  3B-4506 [2] LOCKWASHER  
  8M-5661 [1] SEAL  
  9M-3202 Y [1] BASE ASSEM.  
    (SEE SEPARATE ILLUSTRATION)
  2M-9180 [2] COVER ASSEM.  
  1K-0505 [1] WASHER  
  3H-4970 [1] SEAL  
  2M-9140 [1] COVER  
  6F-9163 [1] GASKET  
  0V-0294 [1] SPRING  
  6H-9922 [1] RETAINER  
  7F-7691 [1] CLIP  
  2M-9179 [1] SCREW  
  8S-4777 [2] CASE  
  5S-0485 [2] ELEMENT ASSEM. (DISPOSABLE)  
  9M-0452 [2] STUD  
  6F-9163 [2] GASKET  
  6H-9921 [2] ADAPTER  
  1B-4203 [6] NUT (.375" N.F. THREAD)  
    -OR-
  1D-4717 [6] NUT (.375" N.C. THREAD)  
  3B-4506 [6] LOCKWASHER  
  0S-1588 [1] BOLT  
  3B-4506 [1] LOCKWASHER  
  1M-7360 [1] CLAMP  
  8M-5249 [1] SEAL  
  9M-4202 [2] PLUG  
  4B-8407 [2] WASHER  
  Y   SEPARATE ILLUSTRATION
 

#UEG0307S0139
 

9M-3202: OIL FILTER BASE ASSEMBLY

9M3202 OIL FILTER BASE ASSEMBLY
Part of 9M3223 Oil Filter Group
c106002 UEG0307S
9M3202 OIL FILTER BASE ASSEMBLY Parts scheme
  For full view, you need register

Parts for your 16 MOTOR GRADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  [1] PLUNGER  
  [1] SPRING  
  [1] RETAINER  
  [2] BOLT  
  [2] LOCKWASHER  
  [1] SLEEVE  
  [1] PLUG  
  [1] SPRING  
  [1] PLUNGER  
  [1] PLUG  
  [1] PLUG  
  [1] PLUNGER  
  [1] SPRING  
  [1] GASKET  
  [1] COVER  
 

Information:

Special Instruction
Testing Flat-Seat Fuel Injection Valves Using The 5P4150 Nozzle Testing Group{0782, 1254}
Testing Flat-Seat Fuel Injection Valves Using The 5P4150 Nozzle Testing Group{0782, 1254}
Tool Operating Manual
Using the 4C-6090 Multichannel Temperature Selector Group{0599, 0701, 0706, 1251, 1254, 1290, 1713}
Using the 4C-6090 Multichannel Temperature Selector Group{0599, 0701, 0706, 1251, 1254, 1290, 1713}
398-9680 Calibration Test Group{0599, 0706, 1250, 1251, 1252, 1280}
398-9680 Calibration Test Group{0599, 0706, 1250, 1251, 1252, 1280}
Disassembly and Assembly
Fuel Injection Valves
NO. 16 ENGINE
Service Magazine
6V3129 Nozzle Puller Group And FT1533 Nozzle Assembly Adapter Can Be Used To Remove Fuel Nozzles{0621,1254}
1981/02/02
Improvements To Optional Modification Of 5P4150 Nozzle Tester{0651,1254}
1981/08/17
New 6V4950 Injection Line Speed Pickup Group Used With 6V2100 Multitach{0651}
1982/05/03
Do Not Use A Wire Brush On Fuel Nozzles{1254}
1982/09/27
New Fuel Nozzle Test Sheet Available{0651,1254}
1982/10/04
Bulged Capsule-Type Fuel Nozzles{1254}
1982/10/11
Service Parts Available For The 5P4150 Nozzle Testing Group{0651,0652}
1982/11/22
Bleed Screw Washer (Seal) Must Be Replaced If Bleed Screw Removed From Fuel Nozzle{1254}
1986/04/07
Correct Position Of The Bleed Hole In The Fuel Line Adapter{1252}
1986/04/21
Test Used Fuel Nozzles Before You Install New Nozzles; Tips On Test Procedures{1254,0651,0336}
1977/02/14
With New 5P7448 Adapter, Earlier Fuel Injection Valves And Nozzles Can Be Tested And Adjusted On The 5P4150 Nozzle Testing Group{0651,1254}
1977/10/31
Do Not Use The 5B1401 Cleaning Tool Group To Clean The Orifice In Capsule-Type Fuel Injection Nozzles{0650,1254}
1978/04/24
Careful, Correct Installation And Maintenance Of Fuel Injection Lines Is Very Important To Prevent Possible Engine Damage, Fire And Other Problems{1252}
1979/04/23
Fuel Injection Line For Injection Test Bench Is Available From Caterpillar{0652,1250}
1979/07/02
General Information -- Diesel Fuels In Cold Temperature Operation{1280}
1979/12/17
Do Not Reuse the Hold Down Bolts for the Fuel Injectors On All Products that Contain C9 Through C32 Engines {1290}
2014/08/14
Calibration Fluid for Fuel Nozzle Test Equipment Is Available {1252, 1254}
2008/12/01

Caterpillar Parts SIS Catalog 16 :

FUEL PUMP HOUSING GROUP
8S-5174 FUEL PUMP HOUSING GROUP
FUEL PUMP HOUSING GROUP
8S-5174 FUEL PUMP HOUSING GROUP
FUEL PUMP HOUSING GROUP
8S-5174 FUEL PUMP HOUSING GROUP
FUEL PUMP HOUSING
5L-8926 FUEL PUMP HOUSING
FUEL TRANSFER PUMP GROUP
4N-4873 FUEL TRANSFER PUMP GROUP
FUEL TRANSFER PUMP GROUP
7S-5445 FUEL TRANSFER PUMP GROUP
FUEL TRANSFER PUMP GROUP
5M-6488 FUEL TRANSFER PUMP GROUP
FILTER GP-FUEL
8H-7204 FILTER GP-FUEL
FUEL INJECTION VALVES AND LINES
9S-9325 FUEL INJECTION VALVES AND LINES
FUEL INJECTION VALVES AND LINES
9S-9325 FUEL INJECTION VALVES AND LINES
FUEL INJECTION VALVES AND LINES
4N-7655 FUEL INJECTION VALVES AND LINES
CONTROL GP-FUEL RATIO
2P-8708 CONTROL GP-FUEL RATIO
FILTER GP-FUEL
8S-5177 FILTER GP-FUEL
FILTER GP-FUEL
8S-5177 FILTER GP-FUEL
FUEL FILTER
7S-3681 FUEL FILTER
FILTER GP-ENGINE OIL
9M-3223 FILTER GP-ENGINE OIL

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