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WIRING DIAGRAM (5K4430 N/S)--24 Volt System 980 WHEEL LOADER


ELECTRICAL AND STARTING SYSTEM
BATTERY GP
WIRING GP
SWITCH GP
POWER TRAIN
DRIVE GP
TRANSMISSION GP
TORQUE CONVERTER GP

WHEEL LOADER 980 WHEEL LOADER 42H
 980 WHEEL LOADER 42H00863-UP (MACHINE) UEG0311S 980 42H   (1966)

ELECTRICAL AND STARTING SYSTEM

BATTERY GP
BATTERY AND WIRING
5K-4430 BATTERY AND WIRING
5K-4430 BATTERY AND WIRING
BATTERY AND WIRING
5K-4430 BATTERY AND WIRING
5K-4430 BATTERY AND WIRING
WIRING DIAGRAM
5K-4430 WIRING DIAGRAM
 

#UEG0311S0110
 

5K-4430: WIRING DIAGRAM

WIRING DIAGRAM (5K4430 N/S)--24 Volt System
UEG0311S0110 UEG0311S
5K4430 WIRING DIAGRAM Parts scheme
  For full view, you need register

Parts for your 980 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
 

#UEG0311S0111
 

5K-9692: HARNESS ASSEMBLY

5K9692 HARNESS ASSEMBLY
Serial No. 42H863 to 42H1017 inclusive
Part of Battery and Wiring shown on Page 86
c79259 UEG0311S
5K9692 HARNESS ASSEMBLY Parts scheme
  For full view, you need register

Parts for your 980 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4K-6494 [4] TERMINAL  
2. 4K-6492 [3] TERMINAL  
3. 3K-8671 [1] TERMINAL  
4. 7F-9224 [7] TERMINAL  
5. 9F-3068 [1] TERMINAL  
6. 4S-8752 TUBE 11.50 inches  
7. 9F-9353 [1] TERMINAL  
8. 2D-8781 [6] TERMINAL  
9. 9F-5321 [3] TERMINAL  
10. 4S-8760 TUBE 24 inches  
11. 4S-8759 TUBE 22 inches  
12. 4S-8752 TUBE 84 inches  
13. 4S-8761 TUBE 13 inches  
14. 2D-4107 [1] INSULATOR  
15. 1H-6249 [1] CLASP  
16. 4K-8229 [6] TERMINAL  
17. 2D-8757 [1] TERMINAL  
18. 6B-2667 [1] TERMINAL  
19. 6B-2864 [1] TERMINAL  
20. 9F-3965 [1] TERMINAL  
21. 1F-7240 [1] TERMINAL  
22. 4S-8752 TUBE 29 inches  
23. 4S-8752 TUBE 44.50 inches  
24. 4S-8752 TUBE 37 inches  
25. 9F-5320 [1] TERMINAL  
  2D-3981 [17] INSULATOR (Marked A)  
  8B-0653 [9] INSULATOR (Marked B)  
  9F-5509 [3] INSULATOR (Marked C)  
  7B-4826 [3] INSULATOR (Marked D)  
 

#UEG0311S0112
 

7K-4582: HARNESS ASSEMBLY

7K4582 HARNESS ASSEMBLY
Effective with Serial No. 42H1018
Part of Battery and Wiring shown on Page 88
c125926 UEG0311S
7K4582 HARNESS ASSEMBLY Parts scheme
  For full view, you need register

Parts for your 980 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7F-9224 [5] TERMINAL  
2. 2D-3981 [14] INSULATOR  
3. 3K-8671 [1] TERMINAL  
4. 8B-0653 [8] INSULATOR  
5. 1F-7240 [2] TERMINAL  
6. 7B-4826 [4] INSULATOR  
7. 6B-2864 [1] TERMINAL  
8. 1H-6249 [1] CLASP  
9. 2D-4107 [1] INSULATOR  
10. 4S-8761 H TUBE 13"  
11. 4S-8760 H TUBE 24"  
12. 4S-8759 H TUBE 22"  
13. 4S-8752 TUBE 11.50"  
14. 2D-8781 [5] TERMINAL  
15. 2D-8757 [1] TERMINAL  
16. 4K-8229 [6] TERMINAL  
17. 2L-8049 [1] TERMINAL  
18. 9F-5509 [2] INSULATOR  
19. 9F-5321 [4] TERMINAL  
20. 9F-5320 [1] TERMINAL  
21. 9F-3965 [1] TERMINAL  
22. 4S-8752 H TUBE 84"  
23. 4S-8752 H TUBE 29"  
24. 4S-8752 H TUBE 44.50"  
25. 4S-8752 H TUBE 37"  
26. 4K-6494 [4] TERMINAL  
27. 4K-6492 [3] TERMINAL  
  H   ORDER BY THE FOOT
 

#UEG0311S0113
 

5K-5025: HARNESS ASSEMBLY

5K5025 HARNESS ASSEMBLY
Part of 5K4430 Battery and Wiring Group shown on Pages 86 & 88
c79258 UEG0311S
5K5025 HARNESS ASSEMBLY Parts scheme
  For full view, you need register

Parts for your 980 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9F-3965 [1] TERMINAL (Purple Wire)  
2. 9F-5509 [1] INSULATOR  
3. 6B-2864 [1] TERMINAL (Purple Wire)  
4. 7B-4826 [1] INSULATOR  
5. 8B-0653 [5] INSULATOR  
6. 9F-5320 [2] TERMINAL (Brown & Black Wire)  
7. 6H-6756 [1] TERMINAL (Green Wire)  
8. 2D-3981 [2] INSULATOR  
9. 4K-6492 [3] TERMINAL  
    (Black, Purple and Brown Wire)
10. 4K-6494 [1] TERMINAL (Green Wire)  
 

#UEG0311S0114
 

7H-7290: SWITCH AS-DISCONNECT

7H7290 DISCONNECT SWITCH ASSEMBLY
Part of 5K4430 Battery & Wiring Group shown on Pages 86 & 88
c112435 UEG0311S
7H7290 SWITCH AS-DISCONNECT Parts scheme
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Parts for your 980 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8H-5306 [1] KEY  
2. 8H-5303 [1] NUT  
3. 2H-3922 [1] LOCKWASHER  
4. 7F-7259 [4] LOCKWASHER  
5. 6F-7045 [4] NUT  
 

#UEG0311S0115
 

3K-1650: SWITCH AS-LIGHT

3K1650 LIGHT SWITCH ASSEMBLY
Part of Battery & Wiring shown on Pages 87 & 89
c130417 UEG0311S
3K1650 SWITCH AS-LIGHT Parts scheme
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Parts for your 980 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7S-5432 [1] KNOB  
  5L-7200 [1] SCREW  
  3B-4501 [1] LOCKWASHER  
2. 8F-3436 [1] NUT  
  9B-0453 [1] LOCKWASHER  
  8F-3434 [1] WASHER  
3. 9B-8916 [4] SCREW  
  3B-4501 [4] LOCKWASHER  
 

#UEG0311S0116
 

5K-4608: PUMP DRIVE GROUP

5K4608 PUMP DRIVE GROUP--Part 1 of 2
c111361 UEG0311S
5K4608 PUMP DRIVE GROUP Parts scheme
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Parts for your 980 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5K-4068 [1] RING  
2. 9F-2247 [1] PLUG  
3. 8M-5251 [1] SEAL  
4. 3B-8995 [1] FITTING  
  1F-1344 [1] NUT  
    (Part of 3B8995 Fitting)
5. 0S-1595 [2] BOLT  
  3K-2860 [1] LOCK  
6. 1F-7840 [1] WASHER  
7. 5K-4048 [1] TUBE (8.51" Long)  
8. 3B-8991 [1] FITTING  
9. 1F-1344 [2] NUT  
    (Part of 3B8991 Fitting)
10. 5K-4039 [1] TUBE (8.09" Long)  
11. 5K-4069 [1] RING  
12. 8S-9152 [4] CONE  
13. 8S-9151 [4] CUP  
14. 5K-4067 [1] GEAR (30 Teeth)  
15. 6K-4198 [1] CASE ASSEM.  
16. 5B-5821 [2] DOWEL  
    (Part of 6K4198 Case Assem.)
17. 5K-4066 [1] GEAR (30 Teeth)  
18. 0T-0768 [12] BOLT  
  3B-4507 [12] LOCKWASHER  
19. 5K-4008 [2] SHIM  
20. 0S-1594 [8] BOLT  
  0L-0364 [8] LOCK  
21. 5K-4006 [1] COVER  
22. 8M-1871 [2] STUD  
  4J-8265 [2] NUT  
23. 5K-4046 [2] SPACER  
24. 5K-4007 [1] COVER  
25. 7K-1113 [1] HUB (72 Teeth)  
26. 6K-3497 [1] COVER  
27. 5K-4009 [1] SHAFT  
28. 9H-0846 [1] SEAL  
29. 7S-8576 [1] BEARING ASSEM.  
30. 5K-3961 [1] GEAR (61 Teeth)  
 

#UEG0311S0117
 

5K-4608: PUMP DRIVE GROUP

5K4608 PUMP DRIVE GROUP--Part 2 of 2
c122089 UEG0311S
5K4608 PUMP DRIVE GROUP Parts scheme
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Parts for your 980 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3B-8998 [1] FITTING  
  1F-1344 [1] NUT  
    (Part of 3B8998 Fitting)
2. 8F-4197 [1] BOLT  
  3B-4507 [1] LOCKWASHER  
3. 5K-4011 [2] COVER  
4. 1D-4720 [4] NUT  
  3B-4510 [4] LOCKWASHER  
5. 6L-7655 [4] STUD  
6. 2K-8257 [2] SEAL  
7. 5K-4042 [2] SHIM  
8. 5K-4010 [2] GEAR (34 Teeth)  
9. 6M-1883 [4] CUP  
10. 6M-1882 [4] CONE  
11. 5K-4070 [1] TUBE  
12. 4F-4879 [2] BOLT  
13. 2B-2404 [2] CLIP  
14. 5K-4071 [1] TUBE  
15. 3B-8993 [1] FITTING  
  1F-1344 [3] NUT  
    (Part of 3B8993 Fitting)
16. 5K-4072 [1] TUBE  
17. 1A-2029 [9] BOLT  
  5M-2976 [9] LOCK  
18. 0S-1585 H [12] BOLT  
19. 3B-4508 H [14] LOCKWASHER  
20. 8F-8804 H [2] BOLT  
21. 3H-0107 [1] SEAL  
  H   NOT PART OF 5K4608 PUMP DRIVE
 

#UEG0311S0118
 

7S-8500: TRANSMISSION ARRANGEMENT

7S8500 TRANSMISSION ARRANGEMENT
Planetary Transmission, Transmission Hydraulic Control,
Transfer Gears, Pump, Filter & Manifold parts are shown on
Pages 101 through 107 & 110 through 114
c111498 UEG0311S
7S8500 TRANSMISSION ARRANGEMENT Parts scheme
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Parts for your 980 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  7S-8499 Y [1] TRANSMISSION GROUP  
1. 1T-0835 Y [1] TORQUE CONVERTER GROUP  
2. Y [1] PUMP, FILTER AND MANIFOLD  
3. Y [1] TRANSMISSION HYD. CONTROL  
4. Y [1] PLANETARY TRANSMISSION  
    (See Separate Illustration)
5. Y [1] TRANSFER GEAR  
    (See Separate Illustration)
  Y   SEPARATE ILLUSTRATION
 

#UEG0311S0119
 

1T-0835: TORQUE CONVERTER GROUP

1T835 TORQUE CONVERTER GROUP
Part of 7S8500 Transmission Arrangement
c121362 UEG0311S
1T0835 TORQUE CONVERTER GROUP Parts scheme
  For full view, you need register

Parts for your 980 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1A-2029 [36] BOLT  
2. 1T-0689 [36] WASHER  
3. 1T-0708 [1] STATOR  
4. 1T-0719 [1] GEAR (68 Teeth)  
5. 1T-0701 [1] SUPPORT ASSEM.  
6. [1] BEARING  
    (Part of 1T701 Support Assem.)
7. 1T-0720 [12] BOLT  
8. 1T-0691 [1] HUB  
9. 2H-3548 [1] RING  
10. 1T-0026 [1] SEAL  
11. 1T-0702 [1] CARRIER ASSEM.  
12. [1] BEARING  
    (Part of 1T702 Carrier Assem.)
13. 1T-0651 [2] RING  
14. 1T-0821 [1] IMPELLER  
15. 1T-0662 [1] TURBINE  
16. 1T-0829 [1] HOUSING  
17. 1T-0763 [1] RACE  
18. 1T-0706 [1] BEARING  
19. 1T-0762 [1] RACE  
20. 5M-2477 [1] PLATE  
21. 4B-4158 [2] SCREW  
22. 3H-1816 [1] RING  
23. 1T-0697 [1] HUB  
24. 1T-0686 [4] RACE  
25. 1T-0655 [2] BEARING  
26. 0S-1621 [12] BOLT  
27. 1T-0828 [12] WASHER  
28. 6F-7030 [20] BOLT  
29. 1T-0665 [1] RING  
30. 1T-0834 [1] FLANGE ASSEM.  
31. 1T-0647 [1] BEARING  
    (Part of 1T834 Flange Assem.)
 

Information:

Truck Engine News
Coolant/Battery Tester Group Quickly Tests Coolant and Battery Acid {0773, 0785}
2004/12/27
Engine News
Service Letter-NACD
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Service Letter-Australia
Service Letter-CFEL
Service Letter-CSARL
Service Letter-Americas
Service Letter-Brazil
Service Letter-Truck/Ag/Marine
Technical Information Bulletin
Recommendations for Battery Charging and Temperatures for Machines and Generator Sets{1401, 751B}
Recommendations for Battery Charging and Temperatures for Machines and Generator Sets{1401, 751B}
Process for Communicating an Incident with a Battery{1401}
Process for Communicating an Incident with a Battery{1401}
Tool Operating Manual
M0077220 (NEHS1231) 115V & 230V Battery Chargers {1401, 751B}
M0077220 (NEHS1231) 115V & 230V Battery Chargers {1401, 751B}
M0090131 Battery Analyzer 480-4181 (484-4859 Group) {0374, 0599, 0709, 1401, 7468}
M0090131 Battery Analyzer 480-4181 (484-4859 Group) {0374, 0599, 0709, 1401, 7468}
Service Letter-China
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Service Letter-Asia
Service Letter-APD
Troubleshooting
MID 161 - CID 0168 - FMI 00
Product Link - PL522/523
MID 161 - CID 0168 - FMI 01
Product Link - PL522/523
MID 161 - CID 1251 - FMI 03
Product Link - PL522/523
MID 122 - CID 0168 - FMI 00
Product Link 121S/300
MID 122 - CID 0168 - FMI 01
Product Link 121S/300
MID 122 - CID 1251 - FMI 03
Product Link 121S/300
Service Magazine
Coolant/Battery Tester Group Quickly Tests Coolant and Battery Acid {0773, 0785}
2004/12/27

Caterpillar Parts SIS Catalog 980 :

5K-4430 BATTERY AND WIRING
BATTERY AND WIRING
5K-4430 BATTERY AND WIRING
5K-4430 BATTERY AND WIRING
BATTERY AND WIRING
5K-4430 BATTERY AND WIRING
LAMP GP
1M-3387 LAMP GP
LAMP AS-STOP & TAIL
7M-7147 LAMP AS-STOP & TAIL
LAMP GP
1M-1882 LAMP GP
LAMP GP
1M-1882 LAMP GP
HARNESS ASSEMBLY
5K-9692 HARNESS ASSEMBLY
HARNESS ASSEMBLY
7K-4582 HARNESS ASSEMBLY
HARNESS ASSEMBLY
5K-5025 HARNESS ASSEMBLY
SWITCH AS-DISCONNECT
7H-7290 SWITCH AS-DISCONNECT
SWITCH AS-LIGHT
3K-1650 SWITCH AS-LIGHT
PUMP DRIVE GROUP
5K-4608 PUMP DRIVE GROUP
5K-4608 PUMP DRIVE GROUP
TRANSMISSION ARRANGEMENT
7S-8500 TRANSMISSION ARRANGEMENT

Truck sale:

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CLEVELAND BROTHERS EQUIPMENT COMPANY INC
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FINNING CANADA
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