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REAR LIGHTING SYSTEM (5K4811 N/S)--24 Volt 7M7147 and 4K8033 Lamp parts are shown on Pages 107 and 108 Refer also to Page 235 for special parts 980


ELECTRICAL AND STARTING SYSTEM
LIGHTING GP
POWER TRAIN
DRIVE GP

WHEEL LOADER 980 WHEEL LOADER 42H
 980 WHEEL LOADER 42H00001-00862 (MACHINE) UEG0338S 980 42H   (1966)

ELECTRICAL AND STARTING SYSTEM

LIGHTING GP
LAMP GP
1M-3387 LAMP GP
REAR LIGHTING SYSTEM
5K-4811 REAR LIGHTING SYSTEM
FRONT LIGHTING SYSTEM
5K-4814 FRONT LIGHTING SYSTEM
LAMP AS-STOP & TAIL
7M-7147 LAMP AS-STOP & TAIL
LAMP GP
1M-1882 LAMP GP
 

#UEG0338S0120
 

5K-4811: REAR LIGHTING SYSTEM

REAR LIGHTING SYSTEM (5K4811 N/S)--24 Volt
7M7147 and 4K8033 Lamp parts are shown on Pages 107 and 108
Refer also to Page 235 for special parts
c79154 UEG0338S
5K4811 REAR LIGHTING SYSTEM Parts scheme
  For full view, you need register

Parts for your 980 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  8F-2395 [3] CLIP  
  4K-8033 Y [2] FLOOD LAMP ASSEM.  
    (SEE SEPARATE ILLUSTRATION)
  4D-4512 [2] BRACKET  
  4K-8044 [2] TERMINAL (FLOOD LAMP)  
    (DARK BLUE WIRE)
    (PART OF HARNESS 5K4628)
  0L-1351 [4] BOLT  
  3B-4506 [12] LOCKWASHER  
  7M-7147 Y [2] TAIL LAMP ASSEM.  
    (SEE SEPARATE ILLUSTRATION)
  4S-8758 [1 FOOT] TUBE  
  4K-6495 [3] TERMINAL  
    (TAN, YELLOW AND DARK BLUE WIRE)
  [1] TUBE  
    (PARTS OF HARNESS 5K4628)
  2D-8781 [4] TERMINAL  
  2D-3981 [4] INSULATOR  
    (PARTS OF HARNESS 5K4628)
  4K-8045 [2] COUPLER  
  2B-8352 [2] WASHER  
  5K-4628 [1] HARNESS  
  0T-0102 [3] BOLT  
  3B-4506 [3] LOCKWASHER  
  5D-3183 [2] NUT  
  5D-3184 [2] LOCKWASHER  
  4K-8036 [2] INSULATOR  
  4K-8038 [2] STUD ASSEM.  
  3D-7854 [4] SPACER  
  1B-4206 [2] NUT  
  6F-0253 [2] LOCKWASHER  
  4D-4511 [2] GUARD  
  4K-8039 [2] BRACKET  
  6H-4006 [2] GROMMET  
  0S-1594 [8] BOLT  
  Y   SEPARATE ILLUSTRATION
 

#UEG0338S0121
 

5K-4814: FRONT LIGHTING SYSTEM

FRONT LIGHTING SYSTEM (5K4814 N/S)--24 Volt--As Viewed from Right Hand Side of Machine
Refer also to Page 235 for special parts
c79153 UEG0338S
5K4814 FRONT LIGHTING SYSTEM Parts scheme
  For full view, you need register

Parts for your 980 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3H-5264 [2] CLIP  
2. 1S-0866 [1] HOSE  
3. 0S-1620 [1] BOLT  
  3B-4508 [1] LOCKWASHER  
4. 2M-3432 [1] GROMMET  
5. 4B-9302 [2] CLIP  
6. 4B-0418 [4] CLIP  
7. 4B-4043 [6] BOLT  
  3B-4510 [6] LOCKWASHER  
8. 0S-0509 [2] BOLT  
9. 1D-4717 [4] NUT  
10. 3B-4506 [6] LOCKWASHER  
11. 5K-4697 [1] WIRE ASSEM.  
  5K-4936 [1] TUBE (42.75" Long)  
  5K-4936 [1] TUBE (52.75" Long)  
12. 2D-8781 [2] TERMINAL  
  2D-3981 [2] INSULATOR  
13. 5K-4937 [1] TUBE (63.50" Long)  
14. 1H-6249 [1] CLASP  
    (Parts of 5K4697 Wire Assem.)
15. 1M-1882 Y [2] LAMP ASSEM.  
    (See Separate Illustration)
16. 5D-3183 [2] NUT  
  5D-3184 [2] LOCKWASHER  
  2B-8352 [2] WASHER  
17. 5K-9544 [2] BRACKET  
18. 0T-0102 [2] BOLT  
19. 5K-9629 [2] TUBE (16.25" Long)  
20. 2H-9524 [2] GROMMET  
21. 5K-4737 [1] TUBE (37.56" Long)  
  Y   SEPARATE ILLUSTRATION
 

#UEG0338S0122
 

7M-7147: LAMP AS-STOP & TAIL

7M7147 COMBINATION STOP AND TAIL LAMP ASSEMBLY
Part of Rear Lighting System shown on Page 105
c91068 UEG0338S
7M7147 LAMP AS-STOP & TAIL Parts scheme
  For full view, you need register

Parts for your 980 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  2F-2860 [2] SCREW  
  3B-4501 [2] LOCKWASHER  
  8M-1241 [1] SOCKET AND PLATE ASSEM.  
  1B-4201 [2] NUT  
  3B-4504 [2] LOCKWASHER  
  2D-2144 [2] NUT  
  2D-1959 [1] BULB  
  7H-2976 [1] BULB  
  5M-6668 [2] SCREW  
  5M-8032 [1] DOOR ASSEM.  
 

#UEG0338S0123
 

1M-1882: LAMP GP

1M1882 FLOOD LAMP ASSEMBLY--24 Volt--Type 1
Part of Front Lighting System
Only separate parts serviced
c76868 UEG0338S
1M1882 LAMP GP Parts scheme
  For full view, you need register

Parts for your 980 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  2M-5283 [1] MOULDING ASSEM.  
  5M-6668 [2] SCREW  
  1M-5898 [1] SEALED UNIT  
  2M-5282 [1] RING  
  2M-5284 [1] MOULDING ASSEM.  
  4M-7575 [1] WIRING ASSEM.  
 

#UEG0338S0124
 

4K-8033: FLOOD LAMP ASSEMBLY

4K8033 FLOOD LAMP ASSEMBLY--24 Volt
Part of Rear Light System and 6K1203 Cab Lighting
System shown on Pages 105 and 274
c73679 UEG0338S
4K8033 FLOOD LAMP ASSEMBLY Parts scheme
  For full view, you need register

Parts for your 980 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  2M-5283 [1] MOULDING ASSEM  
  5M-6668 [2] MACHINE SCREW  
  1M-5898 [1] SEALED UNIT  
  2M-5282 [1] RING  
  2M-5284 [1] MOULDING ASSEM.  
 

#UEG0338S0125
 

1M-1882: LAMP GP

1M1882 FLOOD LAMP ASSEMBLY--24 Volt--Type 2
Part of Front Lighting System shown on Page 106
Only separate parts serviced
c119409 UEG0338S
1M1882 LAMP GP Parts scheme
  For full view, you need register

Parts for your 980 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1M-5898 [1] LAMP-SEALED UNIT  
2. 2P-2541 [1] BODY AS  
3. 2M-5282 [1] RING-MOUNTING  
4. 2M-5284 [2] MOLDING AS  
  5M-6668 [2] SCREW-MACHINE  
 

#UEG0338S0126
 

5K-4608: PUMP DRIVE GROUP

5K4608 PUMP DRIVE GROUP--Part 1 of 2
Serial No. 42H1 to 42H123 inclusive
c78835 UEG0338S
5K4608 PUMP DRIVE GROUP Parts scheme
  For full view, you need register

Parts for your 980 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5K-4068 [1] RING  
2. 9F-2247 [1] PLUG  
3. 8M-5251 [1] SEAL  
4. 3B-8995 [1] FITTING  
  1F-1344 [1] NUT  
    (Part of 3B8995 Fitting)
5. 0S-1595 [2] BOLT  
  3K-2860 [1] LOCK  
6. 1F-7840 [1] WASHER  
7. 5K-4048 [1] TUBE (8.51" Long)  
8. 3B-8991 [1] FITTING  
9. 1F-1344 [2] NUT  
    (Part of 3B8991 Fitting)
10. 5K-4039 [1] TUBE (8.09" Long)  
11. 5K-4069 [1] RING  
12. 3M-5044 [4] CONE  
13. 3M-5043 [4] CUP  
14. 5K-4067 [1] GEAR (30 Teeth)  
15. 5K-4607 [1] CASE ASSEM.  
16. 5B-5812 [1] DOWEL  
    (Part of 5K4607 Case Assem.)
17. 5K-4066 [1] GEAR (30 Teeth)  
18. 0T-0768 [12] BOLT  
  3B-4507 [10] LOCKWASHER  
19. 5K-4008 [2] SHIM  
20. 0S-0292 [8] BOLT  
  8M-4867 LOCKWIRE 4 feet  
21. 5K-4006 [1] COVER  
22. 8M-1871 [2] STUD  
  4J-8265 [2] NUT  
23. 5K-4046 [2] SPACER  
24. 5K-4007 [1] COVER  
25. 5K-4003 [1] HUG (72 Teeth)  
26. 5K-4012 [1] COVER  
27. 5K-4009 [1] SHAFT  
28. 9H-0846 [1] SEAL  
29. 5K-4047 [1] BEARING ASSEM.  
30. 5K-3961 [1] GEAR (61 Teeth)  
 

#UEG0338S0127
 

5K-4608: PUMP DRIVE GROUP

5K4608 PUMP DRIVE GROUP--Part 2 of 2
Serial No. 42H1 to 42H123 inclusive
c122087 UEG0338S
5K4608 PUMP DRIVE GROUP Parts scheme
  For full view, you need register

Parts for your 980 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3B-8998 [1] FITTING  
  1F-1344 [1] NUT  
    (Part of 3B8998 Fitting)
2. 8F-4197 [1] BOLT  
  3B-4507 [1] LOCKWASHER  
3. 5K-4011 [2] COVER  
4. 1D-4720 [4] NUT  
  3B-4510 [4] LOCKWASHER  
5. 4D-4823 [4] STUD  
6. 2K-8257 [2] SEAL  
7. 5K-4042 [2] SHIM  
8. 5K-4010 [2] GEAR (34 Teeth)  
9. 6M-1883 [4] CUP  
10. 6M-1882 [4] CONE  
11. 5K-4070 [1] TUBE  
12. 4F-4879 [2] BOLT  
13. 4H-8878 [2] CLIP  
14. 5K-4071 [1] TUBE  
15. 3B-8993 [1] FITTING  
  1F-1344 [3] NUT  
    (Part of 3B8993 Fitting)
16. 5K-4072 [1] TUBE  
17. 1A-2029 [9] BOLT  
  5M-2976 [9] LOCK  
18. 0S-1585 H [12] BOLT  
19. 3B-4508 H [14] LOCKWASHER  
20. 8F-8804 H [2] BOLT  
21. 3H-0107 [1] SEAL  
  H   NOT PART OF 5K4608 PUMP DRIVE
 

#UEG0338S0128
 

5K-4608: PUMP DRIVE GROUP

5K4608 PUMP DRIVE GROUP--Part 1 of 2
Effective with Serial No. 42H124
c111361 UEG0338S
5K4608 PUMP DRIVE GROUP Parts scheme
  For full view, you need register

Parts for your 980 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5K-4068 [1] RING  
2. 9F-2247 [1] PLUG  
3. 8M-5251 [1] SEAL  
4. 3B-8995 [1] FITTING  
  1F-1344 [1] NUT  
    (Part of 3B8995 Fitting)
5. 0S-1595 [2] BOLT  
  3K-2860 [1] LOCK  
6. 1F-7840 [1] WASHER  
7. 5K-4048 [1] TUBE (8.51" Long)  
8. 3B-8991 [1] FITTING  
9. 1F-1344 [2] NUT  
    (Part of 3B8991 Fitting)
10. 5K-4039 [1] TUBE (8.09" Long)  
11. 5K-4069 [1] RING  
12. 8S-9152 [4] CONE  
13. 8S-9151 [4] CUP  
14. 5K-4067 [1] GEAR (30 Teeth)  
15. 6K-4198 [1] CASE ASSEM.  
16. 5B-5821 [2] DOWEL  
    (Part of 6K4198 Case Assem.)
17. 5K-4066 [1] GEAR (30 Teeth)  
18. 0T-0768 [12] BOLT  
  3B-4507 [12] LOCKWASHER  
19. 5K-4008 [2] SHIM  
20. 0S-1594 [8] BOLT  
  0L-0364 [8] LOCK  
21. 5K-4006 [1] COVER  
22. 8M-1871 [2] STUD  
  4J-8265 [2] NUT  
23. 5K-4046 [2] SPACER  
24. 5K-4007 [1] COVER  
25. 7K-1113 [1] HUB (72 Teeth)  
26. 6K-3497 [1] COVER  
27. 5K-4009 [1] SHAFT  
28. 9H-0846 [1] SEAL  
29. 7S-8576 [1] BEARING ASSEM.  
30. 5K-3961 [1] GEAR (61 Teeth)  
 

#UEG0338S0129
 

5K-4608: PUMP DRIVE GROUP

5K4608 PUMP DRIVE GROUP--Part 2 of 2
Effective with Serial No. 42H124
c122089 UEG0338S
5K4608 PUMP DRIVE GROUP Parts scheme
  For full view, you need register

Parts for your 980 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3B-8998 [1] FITTING  
  1F-1344 [1] NUT  
    (Part of 3B8998 Fitting)
2. 8F-4197 [1] BOLT  
  3B-4507 [1] LOCKWASHER  
3. 5K-4011 [2] COVER  
4. 1D-4720 [4] NUT  
  3B-4510 [4] LOCKWASHER  
5. 6L-7655 [4] STUD  
6. 2K-8257 [2] SEAL  
7. 5K-4042 [2] SHIM  
8. 5K-4010 [2] GEAR (34 Teeth)  
9. 6M-1883 [4] CUP  
10. 6M-1882 [4] CONE  
11. 5K-4070 [1] TUBE  
12. 4F-4879 [2] BOLT  
13. 2B-2404 [2] CLIP  
14. 5K-4071 [1] TUBE  
15. 3B-8993 [1] FITTING  
  1F-1344 [3] NUT  
    (Part of 3B8993 Fitting)
16. 5K-4072 [1] TUBE  
17. 1A-2029 [9] BOLT  
  5M-2976 [9] LOCK  
18. 0S-1585 H [12] BOLT  
19. 3B-4508 H [14] LOCKWASHER  
20. 8F-8804 H [2] BOLT  
21. 3H-0107 [1] SEAL  
  H   NOT PART OF 5K4608 PUMP DRIVE
 

Information:

Special Instruction
Installation Guide for the 35-Watt High Intensity Discharge (HID) Light{1429}
Installation Guide for the 35-Watt High Intensity Discharge (HID) Light{1429}
Service Magazine
A New Halogen Lamp Is Now Available for Certain Cat Products {1434}
2011/06/29

Caterpillar Parts SIS Catalog 980 :

SWITCH AS-LIGHT
3K-1650 SWITCH AS-LIGHT
HARNESS ASSEMBLY
5K-5025 HARNESS ASSEMBLY
HARNESS ASSEMBLY
5K-9692 HARNESS ASSEMBLY
WIRING DIAGRAM
WIRING DIAGRAM
5K-4430 BATTERY AND WIRING
BATTERY AND WIRING
5K-4430 BATTERY AND WIRING
LAMP GP
1M-3387 LAMP GP
SWITCH AS-DISCONNECT
7H-7290 SWITCH AS-DISCONNECT
FRONT LIGHTING SYSTEM
5K-4814 FRONT LIGHTING SYSTEM
LAMP AS-STOP & TAIL
7M-7147 LAMP AS-STOP & TAIL
LAMP GP
1M-1882 LAMP GP
FLOOD LAMP ASSEMBLY
4K-8033 FLOOD LAMP ASSEMBLY
LAMP GP
1M-1882 LAMP GP
PUMP DRIVE GROUP
5K-4608 PUMP DRIVE GROUP
5K-4608 PUMP DRIVE GROUP
PUMP DRIVE GROUP
5K-4608 PUMP DRIVE GROUP

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