ELECTRICAL AND STARTING SYSTEM
ALTERNATOR GP-CHARGINGELECTRICAL AND STARTING SYSTEM
ALTERNATOR GP-CHARGING#UEG0807S0070
5S-9088: ALTERNATOR GP-CHARGING
5S9088 ALTERNATOR ASSEMBLY--24 Volt. 50 Ampere--Part 2 of 2
Standard with Serial No. 45P1512 to 45P1514 and 45P1516 to 45P084 inclusive & Attachment with Serial No. 45P2085-Up
Part of 4N2286 & 6N8991 Alternator Groups shown on Pages 26K & 27
Standard with Serial No. 45P1512 to 45P1514 and 45P1516 to 45P084 inclusive & Attachment with Serial No. 45P2085-Up
Part of 4N2286 & 6N8991 Alternator Groups shown on Pages 26K & 27
Parts for your 621B WHEEL TRACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 5P-3419 C | [1] | RACE | |
| 2. | 9S-2248 | [1] | FIELD COIL AND SUPPORT ASSEM. | |
| 3. | 9S-2004 | [1] | STATOR ASSEM. | |
| 4. | 9S-2006 | [1] | INSULATOR | |
| 5. | 9S-2005 | [1] | GROMMET | |
| 6. | 9S-2014 | [3] | CLIP | |
| 7. | 9S-2302 | [1] | ROTOR ASSEM. | |
| 8. | 9S-2390 | [1] | RETAINER ASSEM. | |
| 9. | 9S-2391 | [1] | SEAL | |
| 10. | 9S-2256 | [1] | GASKET | |
| 11. | 9S-2261 | [1] | COLLAR | |
| 12. | 2F-5721 | [1] | BEARING | |
| 13. | 2P-5616 | [1] | FRAME | |
| 14. | 3B-4502 | [4] | LOCKWASHER | |
| 15. | 9S-2009 | [4] | BOLT | |
| 16. | 9S-2391 | [1] | SEAL | |
| 17. | 9S-2254 | [1] | COLLAR | |
| 18. | 9S-2252 | [1] | SLINGER | |
| 19. | 9S-2008 | [4] | SCREW | |
| 20. | 9S-2258 | [1] | FAN AND BAFFLE ASSEM. | |
| 21. | 7F-7621 | [1] | WASHER | |
| 22. | 2K-4821 | [1] | LOCKNUT | |
| C | INDICATES CHANGE | |||
#UEG0807S0071
4N-2286: ALTERNATOR GP-CHARGING
4N2286 ALTERNATOR GROUP
Serial No. 45P1512 to 45P1514 and 45P1516 to 45P2084 inclusive
5S9088 Alternator parts are shown on Pages 26H & 26J
See 3406 Vehicular Engine Book for Alternator parts prior to above Serial Numbers
Serial No. 45P1512 to 45P1514 and 45P1516 to 45P2084 inclusive
5S9088 Alternator parts are shown on Pages 26H & 26J
See 3406 Vehicular Engine Book for Alternator parts prior to above Serial Numbers
Parts for your 621B WHEEL TRACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 0S-1589 | [1] | BOLT | |
| 2. | 1D-5118 | [2] | NUT | |
| 3. | 9S-3784 | [1] | BLOCK | |
| 4. | 0L-1143 | [1] | BOLT | |
| 1D-4717 | [1] | NUT | ||
| 5M-2894 | [2] | WASHER | ||
| 3K-0925 | [1] | SPACER | ||
| 5. | 1S-4589 | [1] | ROD | |
| 6. | 6N-6967 | [1] | GUARD ASSEM. | |
| 7. | 4N-8225 | [1] | PULLEY | |
| 8. | 0S-1587 | [1] | BOLT 4.45 cm(1.75 in.) long | |
| 2M-0849 | [1] | WASHER 3.81 cm(1.5 in.) long | ||
| 0S-1585 | [1] | BOLT | ||
| 9. | 6N-0073 | [1] | VEE BELT | |
| 10. | 5S-9088 RY | [1] | ALTERNATOR GROUP | |
| (Separate Illustration) | ||||
| 11. | 9M-9811 | [1] | WIRE ASSEM. | |
| (Includes) | ||||
| 5P-6021 H | WIRE .31 m(12 in.) | |||
| 9F-3965 | [1] | TERMINAL | ||
| 12. | 2L-8052 | [1] | TERMINAL | |
| R | REMFG PART MAY BE AVAILABLE | |||
| Y | SEPARATE ILLUSTRATION | |||
| H | ORDER BY THE METRE | |||
#UEG0807S0072
4M-2286: ALTERNATOR GROUP
4M2286 ALTERNATOR GROUP
Serial No. 45P2085-Up
6N9294 Alternator parts are shown on Pages 27A & 27B
See 3406 Vehicular Engine Book for Alternator parts prior to above Serial Numbers
Serial No. 45P2085-Up
6N9294 Alternator parts are shown on Pages 27A & 27B
See 3406 Vehicular Engine Book for Alternator parts prior to above Serial Numbers
Parts for your 621B WHEEL TRACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 0S-1589 | [1] | BOLT | |
| 2. | 1D-5118 | [2] | NUT | |
| 3. | 9S-3784 | [1] | BLOCK | |
| 0L-1143 | [1] | BOLT | ||
| 4. | 1D-4717 | [1] | NUT | |
| 5M-2894 | [2] | WASHER | ||
| 3K-0925 | [1] | SPACER | ||
| 5. | 1S-4698 C | [1] | ROD | |
| 6. | 6N-6967 | [1] | GUARD ASSEM. | |
| 7. | 4N-8225 | [1] | PULLEY | |
| 0S-1587 | [1] | BOLT 4.45 cm(1.75 in.) long | ||
| 8. | 2M-0849 | [1] | WASHER 3.81 cm(1.5 in.) long | |
| 0S-1585 | [1] | BOLT | ||
| 9. | 6N-0073 | [1] | VEE BELT | |
| 10. | 6N-9294 RYC | [1] | ALTERNATOR GROUP | |
| (Separate Illustration) | ||||
| 11. | 4N-5092 C | [1] | WIRE ASSEM. | |
| (Includes) | ||||
| 5P-5622 H | WIRE .31 m(12 in.) | |||
| 2L-8066 | [1] | TERMINAL | ||
| 12. | 2L-8069 | [1] | TERMINAL | |
| R | REMFG PART MAY BE AVAILABLE | |||
| Y | SEPARATE ILLUSTRATION | |||
| H | ORDER BY THE METER | |||
| C | INDICATES CHANGE | |||
#UEG0807S0073
6N-8991: ALTERNATOR GP-CHARGING
6N8991 ALTERNATOR GROUP--24 Volt, 50 Ampere
Serial No. 45P2085-Up
Part of 2G7625 and 6G4917 Air Conditioner Arrangements listed on
Pages 148F-1 & 148F-1b. AN ATTACHMENT
Serial No. 45P2085-Up
Part of 2G7625 and 6G4917 Air Conditioner Arrangements listed on
Pages 148F-1 & 148F-1b. AN ATTACHMENT
Parts for your 621B WHEEL TRACTOR:
CATERPILLAR SIS#UEG0807S0074
6N-9294: ALTERNATOR GP-CHARGING
6N9294 ALTERNATOR GROUP--24 Volt, 35 Ampere
Serial No. 45P2592-Up
Part of 4N2286 Alternator Group shown on Page 26K
Serial No. 45P2592-Up
Part of 4N2286 Alternator Group shown on Page 26K
Parts for your 621B WHEEL TRACTOR:
CATERPILLAR SIS#UEG0807S0075
6N-9294: ALTERNATOR GP-CHARGING
6N9294 ALTERNATOR GROUP--24 Volt, 35 Ampere--Part 1 of 2
Serial No. 45P2085 to 45P2591 inclusive
Part of 4N2286 Alternator Group shown on Page 26K
Serial No. 45P2085 to 45P2591 inclusive
Part of 4N2286 Alternator Group shown on Page 26K
Parts for your 621B WHEEL TRACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 5P-6920 | [1] | BEARING | |
| 2. | 7N-7806 | [1] | COIL ASSEM. | |
| 3. | 7N-7804 | [1] | STRATOR ASSEM. | |
| 4. | 7N-7795 | [1] | COLLAR | |
| 5. | 7N-7810 | [1] | FRAME ASSEM. | |
| 6. | 5P-9514 | [1] | BEARING | |
| 7. | 9L-2140 | [1] | PLATE | |
| 8. | 9L-6782 | [1] | SHIELD | |
| 9. | 7N-7800 | [1] | ROTOR ASSEM. | |
| 10. | 2K-4821 | [1] | LOCKNUT | |
| 11. | 7F-7621 | [1] | WASHER | |
| 12. | 9L-6783 | [1] | COLLAR | |
| 13. | 9L-2139 | [1] | WASHER | |
| 14. | 9N-1210 | [1] | FAN ASSEM. | |
| 15. | 7N-9020 | [3] | SCREW ASSEM. | |
| 16. | 9L-2137 | [1] | RETAINER ASSEM. | |
| 17. | 7N-7122 C | [1] | RECTIFIER ASSEM. | |
| 18. | 9S-2396 | [1] | BUSHING | |
| 19. | 9S-2007 | [4] | SCREW | |
| 20. | 7N-7809 | [1] | PLATE | |
| 21. | 7N-7805 C | [1] | HOUSING | |
| 22. | 7N-9024 | [4] | BOLT | |
| C | INDICATES CHANGE | |||
#UEG0807S0076
6N-9294: ALTERNATOR GP-CHARGING
6N9294 ALTERNATOR GROUP--24 Volt, 35 Ampere--Part 2 of 2
Serial No. 45P2085 to 45P2591 inclusive
Part of 4N2286 Alternator Group shown on Page 26K
Serial No. 45P2085 to 45P2591 inclusive
Part of 4N2286 Alternator Group shown on Page 26K
Parts for your 621B WHEEL TRACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 7N-7807 | [1] | TERMINAL KIT (output) | |
| (Includes Insulator, Screw, Washers, Lockwasher, Nut, & Adapter) | ||||
| 2. | 7N-7808 | [1] | TERMINAL KIT | |
| (Includes Stud, Bushings, Washers & Nut Assem.) | ||||
| 3. | 9L-6770 | [1] | CAP | |
| 4. | 8N-0740 | [5] | SCREW ASSEM. | |
| 5. | 7N-9022 | [2] | SCREW ASSEM. | |
| 9N-0938 | [2] | WASHER | ||
| 6. | 7N-9023 | [2] | SCREW ASSEM. | |
| 7. | 7N-7799 | [1] | REGULATOR ASSEM. | |
| 8. | 6N-1869 | [4] | NUT ASSEM. | |
| 9. | 7N-7811 | [1] | CONNECTOR | |
| 10. | 7N-9018 | [3] | SCREW ASSEM. | |
| 11. | 9N-1202 | [1] | DIODE ASSEM. | |
| 12. | 7N-7797 | [2] | INSULATOR | |
| 13. | 7N-9021 | [1] | SCREW ASSEM. | |
| 7N-7796 | [1] | BUSHING | ||
| 14. | 7N-7802 | [1] | CAPACITOR ASSEM. | |
| 3N-4082 | [1] | BRACKET | ||
| 15. | 7N-7798 | [1] | CONNECTOR | |
| 16. | 7N-7801 | [1] | CONNECTOR | |
#UEG0807S0077
9G-8255: ALTERNATOR GP-CHARGING
9G8255 ALTERNATOR GROUP--24 Volt, 35 Ampere--Part 1 of 2
Serial No. 45P2592-Up
Part of 6N9294 Atlernator Group shown on Page 27
Serial No. 45P2592-Up
Part of 6N9294 Atlernator Group shown on Page 27
Parts for your 621B WHEEL TRACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 5P-6920 | [1] | BEARING-ROLLER | |
| 2. | 7N-7806 | [1] | COIL AS-FIELD | |
| 3. | 7N-7804 | [1] | STATOR AS | |
| 4. | 7N-7795 | [1] | COLLAR | |
| 5. | 7N-7810 | [1] | FRAME AS-DRIVE END | |
| 6. | 5P-9514 | [1] | BALL BEARING | |
| 7. | 9L-2140 | [1] | PLATE | |
| 8. | 9L-6782 | [1] | SHIELD-DUST | |
| 9. | 7N-7800 | [1] | ROTOR AS | |
| 10. | 2K-4821 | [1] | LOCKNUT | |
| 11. | 7F-7621 | [1] | WASHER | |
| 12. | 9L-6783 | [1] | COLLAR | |
| 13. | 9L-2139 | [1] | WASHER-FELT | |
| 14. | 9N-1210 | [1] | FAN AS | |
| 15. | 7N-9020 | [3] | SCREW AS | |
| 16. | 9L-2137 | [1] | RETAINER AS | |
| 17. | 7N-7122 | [1] | RECTIFIER AS | |
| 18. | 9S-2396 | [1] | BUSHING | |
| 19. | 9S-2007 | [4] | SCREW-LOCKING | |
| 20. | 7N-7809 | [1] | PLATE | |
| 21. | 7N-7805 | [1] | HOUSING | |
| 22. | 7N-9024 | [4] | BOLT |
#UEG0807S0078
9G-8255: ALTERNATOR GP-CHARGING
9G8255 ALTERNATOR GROUP--24 Volt, 35 Ampere--Part 2 of 2
Serial No. 45P2592-Up
Part of 6N9294 Alternator Group shown on Page 27
Serial No. 45P2592-Up
Part of 6N9294 Alternator Group shown on Page 27
Parts for your 621B WHEEL TRACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 7N-7807 | [1] | TERMINAL KIT (output) | |
| (Includes Insulator, Screw, Washers, Lockwasher, Nut and Adapter) | ||||
| 2. | 7N-7808 | [1] | TERMINAL KIT | |
| (Includes Stud, Bushings, Washers and Nut Assem.) | ||||
| 3. | 9L-6770 | [1] | CAP | |
| 4. | 8N-0740 | [5] | SCREW ASSEM. | |
| 5. | 7N-9022 | [2] | SCREW ASSEM. | |
| 9N-0938 | [2] | WASHER | ||
| 6. | 7N-9023 | [2] | SCREW ASSEM. | |
| 7. | 7N-7799 | [1] | REGULATOR ASSEM. | |
| 8. | 6N-1869 | [4] | NUT ASSEM. | |
| 9. | 7N-7811 | [1] | CONNECTOR | |
| 10. | 7N-9018 | [3] | SCREW ASSEM. | |
| 11. | 9N-1202 | [1] | DIODE ASSEM. | |
| 12. | 7N-7797 | [2] | INSULATOR | |
| 13. | 7N-9021 | [1] | SCREW ASSEM. | |
| 7N-7796 | [1] | BUSHING | ||
| 14. | 7N-7802 | [1] | CAPACITOR ASSEM. | |
| 3N-4082 | [1] | BRACKET | ||
| 15. | 7N-7798 | [1] | CONNECTOR | |
| 16. | 7N-7801 | [1] | CONNECTOR | |
#UEG0807S0079
7N-9720: ALTERNATOR GP-CHARGING
7N9720 ALTERNATOR GROUP--24 Volt, 35 Ampere--Part 1 of 2
Serial No. 45P2592-Up
Part of 6N9294 Alternator Group listed on Page 27
Serial No. 45P2592-Up
Part of 6N9294 Alternator Group listed on Page 27
Parts for your 621B WHEEL TRACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 9G-7551 | [1] | BEARING | |
| 2. | 9G-7548 | [1] | RING | |
| 3. | 9G-7558 | [1] | COIL ASSEM. | |
| 4. | 9G-7560 | [1] | ROTOR ASSEM. | |
| 5. | 9G-7553 | [1] | RING | |
| 6. | 9G-7562 | [1] | COVER ASSEM. | |
| 7. | 9G-7567 | [1] | REGULATOR ASSEM. | |
| 8. | 9G-7552 | [1] | BEARING | |
| 9. | 9G-7557 | [1] | SCREW ASSEM. | |
| 10. | 9G-7568 | [1] | FRAME ASSEM. | |
| 11. | 9G-7563 | [1] | DIODE ASSEM. | |
| 12. | 9G-7561 | [1] | STATOR ASSEM. | |
| 13. | 9G-7566 | [1] | FRAME | |
| 14. | 9G-7564 | [1] | FAN | |
| 15. | 9G-7549 | [1] | SPACER | |
| 16. | 2K-4821 | [1] | LOCKNUT | |
| [1] | WASHER | |||
| 17. | 3T-5962 C | [1] | NAME PLATE | |
| 18. | 2H-3880 C | [2] | SCREW (drive) | |
| 19. | 3B-4510 C | [1] | LOCKWASHER | |
| 20. | 1B-8705 C | [1] | KEY | |
| THE FOLLOWING REPAIR KITS ARE AVAILABLE: | ||||
| 9G-7554 | [1] | KIT (ground terminal) | ||
| (Includes nuts and lockwashers) | ||||
| 9G-7555 | [1] | KIT (output terminal) | ||
| (Includes nuts, washers and bushings) | ||||
| 9G-7556 | [1] | KIT (capacitor) | ||
| (Includes capacitor, screw, lockwasher and washer) | ||||
| 9G-7559 | [1] | KIT (relay terminal) | ||
| (Includes splice, tube, nut, terminal, luckwasher, washers, and bushing) | ||||
| 9G-7565 | [1] | KIT (regulator terminal) | ||
| (Includes nuts, lockwashers, washers and bushing) | ||||
| C | INDICATES CHANGE | |||
Information:
ELECTRICAL AND STARTING SYSTEM
ALTERNATOR GP-CHARGING
Engine News
Charging System Troubleshooting Guide Has Been Updated for All Engines {1406, 7569}
Charging System Troubleshooting Guide Has Been Updated for All Engines {1406, 7569}
Charging System Troubleshooting Guide Has Been Updated for All Engines {1406, 7569}
Special Instruction
Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}
Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}
Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}
Procedure for Replacing Regulator Kit on All Engines {1405}
Procedure for Replacing Regulator Kit on All Engines {1405}
Procedure for Replacing Regulator Kit on All Engines {1405}
Procedure to Install Brush Holder Assembly to End Frame on All Engines {1405}
Procedure to Install Brush Holder Assembly to End Frame on All Engines {1405}
Procedure to Install Brush Holder Assembly to End Frame on All Engines {1405}
Specifications
Alternator Mounting Group (980C Wheel Loader, 824C Tractor, 825C & 826C Compactors)
3406 ENGINE FOR CATERPILLAR BUILT MACHINES
3406 ENGINE FOR CATERPILLAR BUILT MACHINES
Systems Operation
Testing and Adjusting
Troubleshooting
Disassembly and Assembly
Alternator - Disassemble - M1 Series Alternator (35 Amp)
HDB Series and M1 Series Heavy Duty Brushless Alternators
HDB Series and M1 Series Heavy Duty Brushless Alternators
Alternator - Assemble - M1 Series Alternator (35 Amp)
HDB Series and M1 Series Heavy Duty Brushless Alternators
HDB Series and M1 Series Heavy Duty Brushless Alternators
Alternator - Assemble - HDB Series Alternator
HDB Series and M1 Series Heavy Duty Brushless Alternators
HDB Series and M1 Series Heavy Duty Brushless Alternators
Alternator - Disassemble - HDB Series Alternator
HDB Series and M1 Series Heavy Duty Brushless Alternators
HDB Series and M1 Series Heavy Duty Brushless Alternators
Service Magazine
Improvements To Fan Drive Group, Including New Bearing Spacer, Retainer Washer And Bolts{1359}
1980/08/25
1980/08/25
Alternator "R" Terminal Wire Assembly Available For Wiring Harness Repair{1408}
1987/05/04
1987/05/04
Charging System Troubleshooting Guide Has Been Updated for All Machines {1406, 7569}
Charging System Troubleshooting Guide Has Been Updated for All Machines {1406, 7569}
Charging System Troubleshooting Guide Has Been Updated for All Machines {1406, 7569}




