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9D4955 BATTERY AND WIRING GROUP--24 Volt--Part 1 of 5 See Page 44 for Wiring Diagram 140G MOTOR GRADER


ELECTRICAL AND STARTING SYSTEM
BATTERY GP
WIRING GP
SWITCH GP
LIGHTING GP
ALARM GP

MOTOR GRADER 140G MOTOR GRADER 72V
 140G MOTOR GRADER 72V00001-00822 (MACHINE) UEG0854S 140G 72V   (1974)

ELECTRICAL AND STARTING SYSTEM

BATTERY GP
HEAVY DUTY BATTERY GROUP
9D-5840 HEAVY DUTY BATTERY GROUP
BATTERY AND WIRING GROUP
9D-4955 BATTERY AND WIRING GROUP
9D-4955 BATTERY AND WIRING GROUP
9D-4955 BATTERY AND WIRING GROUP
9D-4955 BATTERY AND WIRING GROUP
9D-4955 BATTERY AND WIRING GROUP
 

#UEG0854S0060
 

9D-4955: BATTERY AND WIRING GROUP

9D4955 BATTERY AND WIRING GROUP--24 Volt--Part 1 of 5
See Page 44 for Wiring Diagram
c210286 UEG0854S
9D4955 BATTERY AND WIRING GROUP Parts scheme
  For full view, you need register

Parts for your 140G MOTOR GRADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8M-2772 [5] CLIP  
2. 9D-8674 [1] HARNESS ASSEM.  
    (Includes)
  5P-5629 CH WIRE (14 gauge)  
  5P-6021 CH WIRE (8 gauge)  
3. 4L-3916 [4] TERMINAL  
4. 9F-5320 C [1] TERMINAL  
5. 5P-3145 [1] TERMINAL  
6. 5D-8214 [1] RESISTOR  
7. 2L-3402 [1] SWITCH  
8. 9D-1332 [1] WIRE ASSEM.  
    (Includes)
  5P-6018 CH WIRE .50 m(20 in.)  
9. 8M-0537 [1] TERMINAL  
10. 2D-8781 [2] TERMINAL  
11. 3L-6306 [1] SWITCH (oil pressure)  
12. 4D-8948 [1] CLIP  
13. 8S-9337 [2] BATTERY  
    (Each Includes)
  7S-5041 [6] PLUG  
14. 9D-6537 [2] HOLD-DOWN ASSEM.  
15. 1D-4572 [8] BOLT  
  3B-4508 [8] LOCKWASHER  
  4B-4280 [8] WASHER  
16. 7D-5131 [1] SWITCH ASSEM. (temperature)  
  6B-4661 [1] BUSHING  
17. 0T-0102 [1] BOLT  
  3B-4506 [1] LOCKWASHER  
18. 8M-7407 [1] WIRE ASSEM. (heat & start)  
    (Includes)
18. 2D-8781 [1] TERMINAL  
  7F-9224 [1] TERMINAL (no. 10 screw)  
  7B-4826 [1] INSULATOR  
19. 3S-2093 [2] TIE  
20. 4D-7794 [1] CLIP  
  C   INDICATES CHANGE
  H   ORDER BY THE METRE
 

#UEG0854S0061
 

9D-4955: BATTERY AND WIRING GROUP

9D4955 BATTERY AND WIRING GROUP--24 Volt--Part 2 of 5
8D389 Lamp parts are shown on Page 46. See Page 44 for Wiring Diagram
c210287 UEG0854S
9D4955 BATTERY AND WIRING GROUP Parts scheme
  For full view, you need register

Parts for your 140G MOTOR GRADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 0T-0102 [4] BOLT  
  3B-4506 [4] LOCKWASHER  
2. 8D-2033 [1] HARNESS ASSEM.  
    (Includes)
  4S-8727 H WIRE (16 gauge)  
3. 5K-1143 [4] TERMINAL  
4. 4S-1988 [3] TERMINAL  
5. 8D-0389 Y [2] LAMP GROUP  
    (Separate Illustration)
6. 9D-3819 [1] TUBE  
7. 4D-9164 [2] CLIP  
8. 0S-1616 C [1] BOLT  
  1B-4330 C [1] NUT  
  3B-4504 C [1] LOCKWASHER  
9. 9M-8406 [1] CLIP  
10. 3S-2093 [6] TIE  
11. 4B-2051 [1] NUT  
  3B-4503 C [1] LOCKWASHER  
  4B-4674 [1] WASHER  
  H   ORDER BY THE METRE
  Y   SEPARATE ILLUSTRATION
  C   INDICATES CHANGE
 

#UEG0854S0062
 

9D-4955: BATTERY AND WIRING GROUP

9D4955 BATTERY AND WIRING GROUP--24 Volt--Part 3 of 5
See Page 44 for Wiring Diagram
c202250 UEG0854S
9D4955 BATTERY AND WIRING GROUP Parts scheme
  For full view, you need register

Parts for your 140G MOTOR GRADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9D-3826 [1] CABLE ASSEM.  
    (Includes)
  4S-8769 H CABLE 95.00 in.  
2. 3D-2098 [2] TERMINAL ASSEM.  
    (Each Includes)
3. 1M-6119 [1] NUT  
  1M-6120 [1] BOLT  
4. 9D-3822 [1] CABLE ASSEM.  
    (Includes)
  4S-8769 H CABLE 136.00 in.  
  1M-4986 [1] TERMINAL (.531 in. hole)  
  1S-7252 [1] TERMINAL (.406 in. hole)  
5. 9D-3823 [1] CABLE ASSEM.  
    (Includes)
  4S-8769 H CABLE 47.00 in.  
  1M-4986 [1] TERMINAL  
6. 3D-2098 [1] TERMINAL ASSEM.  
    (Includes)
7. 1M-6119 [1] BOLT  
  1M-6120 [1] NUT  
8. 0S-0509 [3] BOLT  
  3B-4506 [3] LOCKWASHER  
9. 5D-7760 [1] CABLE ASSEM.  
    (Includes)
  4S-8769 H CABLE 144.00 in.  
  1S-7252 [1] TERMINAL  
10. 3D-2098 [1] TERMINAL ASSEM.  
    (Includes)
11. 1M-6119 [1] BOLT  
  1M-6120 [1] NUT  
12. 8M-2772 [1] CLIP  
13. 4K-6177 [3] CLIP (large)  
14. 8M-2770 [4] CLIP (small)  
  H   ORDER BY THE FOOT
 

#UEG0854S0063
 

9D-4955: BATTERY AND WIRING GROUP

9D4955 BATTERY AND WIRING GROUP--24 Volt--Part 4 of 5
9D9021 Harness, 7H7290 Switch and 9D1329 Alarm parts are shown on Pages
45, 46 and 46A. See Page 44 for Wiring Diagram
c161804 UEG0854S
9D4955 BATTERY AND WIRING GROUP Parts scheme
  For full view, you need register

Parts for your 140G MOTOR GRADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9D-3806 [1] COVER  
2. 8S-7713 [1] SWITCH ASSEM. (heat and start)  
    (Includes)
  8F-3437 [1] LEVER  
  5L-7200 [1] SCREW  
  3B-4501 [1] LOCKWASHER  
3. 7S-6402 [1] SWITCH ASSEM. (three position)  
    (Includes)
  7S-5432 [1] KNOB  
4. 9D-1344 [1] LAMP ASSEM.  
    (Includes)
  2D-1959 [1] BULB  
5. 9B-7237 [1] BOLT  
  9F-5644 [1] LOCKWASHER  
6. 1C-0569 [1] BOLT  
  3F-9556 [1] LOCKWASHER  
7. 9D-1329 H [1] ALARM GROUP  
8. 9S-0173 [1] CIRCUIT BREAKER  
  5M-6668 [2] SCREW  
9. 4B-1220 [2] SCREW  
  4B-2043 [2] NUT  
  8H-0878 [2] LOCKWASHER  
10. 4K-5124 [1] CIRCUIT BREAKER  
11. 7H-7290 Y [1] SWITCH ASSEM.  
    (Separate Illustration)
12. 6D-3479 [2] CLIP  
13. 0S-1594 [1] BOLT  
14. 3B-4506 [1] LOCKWASHER  
15. 8S-0948 [1] CLIP  
16. 9D-9021 Y [1] HARNESS ASSEM.  
    (Separate Illustration)
18. 9D-3809 [1] PLATE  
19. 3D-9871 [2] BUTTON  
20. 3D-9872 [4] BUTTON  
  H   SEPARATE ILLUSTRATION
  Y   SEPARATE ILLUSTRATION
 

#UEG0854S0064
 

9D-4955: BATTERY AND WIRING GROUP

9D4955 BATTERY AND WIRING GROUP--24 Volt--Part 5 of 5
See Page 44 for Wiring Diagram
c202252 UEG0854S
9D4955 BATTERY AND WIRING GROUP Parts scheme
  For full view, you need register

Parts for your 140G MOTOR GRADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9D-2868 [4] LENS  
2. 4B-8626 [1] SCREW  
  4B-2047 [1] NUT  
  9F-8125 [1] LOCKWASHER  
3. 9D-1111 [1] PLATE  
4. 8D-7970 [1] BUTTON  
  6B-0863 [1] WASHER  
5. 9D-3127 [4] BASE  
  8M-6175 [4] BULB  
6. 6B-5072 [2] BUSHING  
7. 2M-9346 [1] SWITCH  
8. 7D-7378 [1] INDICATOR  
9. 5D-0853 [2] SCREW  
10. 0S-0509 [3] BOLT  
11. 3B-4506 [3] LOCKWASHER  
12. 9D-3808 [1] PLATE  
13. 9B-4197 [1] GROMMET  
14. 3D-4529 [4] FUSE  
15. 8D-0324 [1] WIRE ASSEM.  
    (Includes)
  4S-8727 H WIRE 12 in.  
16. 4L-3916 [1] TERMINAL  
17. 4S-1988 [1] TERMINAL  
18. 9D-3824 [1] BOX  
19. 9D-1243 [1] CONNECTOR  
20. 9D-1244 [1] BLOCK  
  H   ORDER BY THE FOOT
 

#UEG0854S0065
 

WIRING DIAGRAM

WIRING DIAGRAM--24 Volt System
UEG0854S0065 UEG0854S
None WIRING DIAGRAM Parts scheme
  For full view, you need register

Parts for your 140G MOTOR GRADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
 

#UEG0854S0066
 

9D-9021: HARNESS ASSEMBLY

9D9021 HARNESS ASSEMBLY
Part of Battery and Wiring shown on Page 42
c202247 UEG0854S
9D9021 HARNESS ASSEMBLY Parts scheme
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Parts for your 140G MOTOR GRADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4L-3916 [21] TERMINAL  
2. 2R-1034 [1] SHELL  
  2R-1033 [1] WASHER  
  3M-6018 [1] TERMINAL  
3. 2D-8781 [11] TERMINAL  
4. 2D-8757 [5] TERMINAL  
5. 6D-9404 [10] TERMINAL  
6. 4S-1988 [3] TERMINAL  
7. 7F-9224 [5] TERMINAL  
8. 9F-5321 [3] TERMINAL  
9. 1F-7240 [4] TERMINAL  
10. 2L-8049 [1] TERMINAL  
11. 3K-8671 [1] TERMINAL  
12. 5P-3144 [1] TERMINAL  
    THE FOLLOWING WIRES ARE AVAIL
  5P-0497 H WIRE (no. 14-16 gauge)  
  5P-0621 WIRE (no. 12 gauge)  
  5P-0616 WIRE (no. 10 gauge)  
  5P-0611 WIRE (no. 8 gauge)  
  H   ORDER BY THE DECIMETER
 

#UEG0854S0067
 

7H-7290: SWITCH AS-DISCONNECT

7H7290 DISCONNECT SWITCH ASSEMBLY
Part of Battery and Wiring shown on Page 42
c112435 UEG0854S
7H7290 SWITCH AS-DISCONNECT Parts scheme
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Parts for your 140G MOTOR GRADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8H-5306 [1] KEY  
2. 8H-5303 [1] NUT  
3. 2H-3922 [1] LOCKWASHER  
4. 7F-7259 [4] LOCKWASHER  
5. 6F-7045 [4] NUT  
 

#UEG0854S0068
 

8D-0389: LAMP GP

8D389 BASIC LAMP GROUP--24 Volt--Tail, Stop and Turn
Part of Battery and Wiring shown on Page 40
c119601 UEG0854S
8D0389 LAMP GP Parts scheme
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Parts for your 140G MOTOR GRADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7H-2976 [1] BULB  
2. 2D-1959 [1] BULB  
3. 9D-6113 [1] COVER  
4. 3F-5792 [1] SEAL  
 

#UEG0854S0069
 

9D-1329: ALARM GP

9D1329 ALARM GROUP
Part of 9D4955 Battery and Wiring Group shown on Page 42
c218013 UEG0854S
9D1329 ALARM GP Parts scheme
  For full view, you need register

Parts for your 140G MOTOR GRADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4S-1988 [ 1] CONNECTOR (male +)  
2. 5P-4571 [ 1] TERMINAL (female -)  
 

Information:

Truck Engine News
Coolant/Battery Tester Group Quickly Tests Coolant and Battery Acid {0773, 0785}
2005/01/17
Engine News
Special Instruction
Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785}
Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785}
Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}
Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}
Use Of 6V3025 Battery Cable Repair Kit{0613, 1400}
Use Of 6V3025 Battery Cable Repair Kit{0613, 1400}
Battery Ratings And Cross Reference Chart{1401}
Battery Ratings And Cross Reference Chart{1401}
Service Letter-NACD
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Service Letter-Australia
Service Letter-CFEL
Service Letter-CSARL
Service Letter-Americas
Service Letter-Brazil
Service Letter-Truck/Ag/Marine
Technical Information Bulletin
Recommendations for Battery Charging and Temperatures for Machines and Generator Sets{1401, 751B}
Recommendations for Battery Charging and Temperatures for Machines and Generator Sets{1401, 751B}
Process for Communicating an Incident with a Battery{1401}
Process for Communicating an Incident with a Battery{1401}
Tool Operating Manual
M0077220 (NEHS1231) 115V & 230V Battery Chargers {1401, 751B}
M0077220 (NEHS1231) 115V & 230V Battery Chargers {1401, 751B}
M0090131 Battery Analyzer 480-4181 (484-4859 Group) {0374, 0599, 0709, 1401, 7468}
M0090131 Battery Analyzer 480-4181 (484-4859 Group) {0374, 0599, 0709, 1401, 7468}
Service Letter-China
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Service Letter-Asia
Service Letter-APD
Troubleshooting
MID 124 - CID 0168 - FMI 00
Machine Security System
MID 124 - CID 0168 - FMI 01
Machine Security System
MID 161 - CID 0168 - FMI 00
Product Link - PL522/523
MID 161 - CID 0168 - FMI 01
Product Link - PL522/523
MID 161 - CID 1251 - FMI 03
Product Link - PL522/523
MID 122 - CID 0168 - FMI 00
Product Link 121S/300
MID 122 - CID 0168 - FMI 01
Product Link 121S/300
MID 122 - CID 1251 - FMI 03
Product Link 121S/300
Electrical Power Supply - Test
MSS3s Machine Security System
Charging System
Electronic Monitoring System
Disassembly and Assembly
Batteries
3304 & 3306 VEHICULAR ENGINES FOR 12G, 14G, 120G, 130G & 140
Battery Box
12G, 120G, 130G & 140G MOTOR GRADER VEHICLE SYSTEMS
Batteries
3304 & 3306 VEHICULAR ENGINES FPR 14G. 12G, 120G, 130G, & 12
Service Magazine
Dirty Batteries Cause Light In LED's Of EMS Panel With Disconnect Switch Off{7490,1401}
1981/09/21
Maintenance Free Batteries{1401}
1986/03/10
Requirements For Shipping Wet Batteries In The U.S.{1401,7500}
1986/04/07
Heavy-Duty Line Of Batteries Available To U.S. Dealers{1400,1401}
1986/09/01
Safety Vent Caps For Caterpillar Batteries{1401}
1977/07/11
5P957 And 5P3514 Coolant And Battery Tester{0786,1395,1401}
1987/03/23
Identification Of External Terminals On Alternators{1405,1406,1400}
1987/03/23
Alternator "R" Terminal Wire Assembly Available For Wiring Harness Repair{1408}
1987/05/04
Alternator/Generator Output Test On The Engine{1401,1404,1405,1406}
1987/05/04
Testing The Starter On The Engine{1401,1450}
1987/05/04
New Glow Plug Wiring Harness Prevents Short Circuit{1403}
1978/08/07
Be Sure Battery Cable-To-Starter Connection Has Correct Torque{1453}
1988/03/14
Maintenance-Free Batteries Require Different Troubleshooting Procedures{1401}
1988/06/20
Revised Instructions For Installation of New Maintenance Free Batteries{1401,1400}
1988/12/12
Fuse And Wire Assembly Is Available For Protection Of Earlier 6N5906 Service Meters{7480}
1979/01/29
Shorter Mounting Bolts Used For Glow Plug Wiring{1403,1412}
1979/05/21
New 35-Ampere Alternator Used On Some Engines In Caterpillar Equipment{1405,1406}
1979/08/13
Voltage Regulator Can Cause Variable Ammeter Indications{1410,1401,1405,1406,7467}
1979/10/22
Two Plug Assemblies (Booster Cables) Are Available To Start Machines{1401,1453}
1979/11/05
Batteries Can Be Damaged If Too Much Vacuum Is Used During Electrolyte Fill{1401}
1979/11/26
High Performance Maintenance Free Battery Available{1401}
1989/01/16
Limitations On Engine Cranking Time{1453,1401}
1989/03/27
Preventive Maintenance For Batteries{1401}
1989/03/27
Causes And Effects Of Low Battery Voltage On Electric Starters{1401,1453,1467}
1989/04/24
Procedure For Replacing Batteries Or Battery Cables {1401,1402,1411}
1989/05/01
Procedure For Replacing Batteries, Battery Cables Or Disconnect Switches {1401,1402,1411}
1989/05/01
Procedure For Replacing Batteries, Battery Cables Or Disconnect Switches {1401,1402,1411}
1989/05/01
Special Instruction, "Battery Charging Rate And Time Tables," Available On Oil Resistant Paper{0374,1401}
1989/06/19
All Wheel Drive System Disabled For Shipping Purposes{7500}
1989/07/03
Correct Handling And Replacement of 3T6962 Pressure Switch Assembly{7332}
1990/12/10
New Hydraulic Oil Temperature Switch Harness Assembly Used {1408,1402,5731,5734,7413,7488,7490,7553,7556}
1991/07/22
Fitting Needed To Install New Oil Pressure Switch When Replacing Former Switches{7485}
1991/11/25
Wiring Harness Conduit Component Sizes {1408}
1995/02/13
New Pressure Switch Assembly Is Available For Fuel Applications; 9G-8011 Pressure Switch Assembly Should Not Be Used In Fuel Applications {7414}
1996/02/12
Integral Connector Now Used On The Air Conditioning Condenser Fan Motor Relay Assembly{1408,7320}
1996/04/29
Identification Of External Terminals On Alternators {1405,1406,1400}
1998/12/07
Coolant/Battery Tester Group Quickly Tests Coolant and Battery Acid {0773, 0785}
2005/01/17
Information from SEHS7768 Can Now Be Found on Caterpillar SISWEB {1406}
2004/11/15

Caterpillar Parts SIS Catalog 140G :

ALTERNATOR GROUP
3P-0077 ALTERNATOR GROUP
5S-9088 ALTERNATOR GP-CHARGING
ALTERNATOR GP-CHARGING
5S-9088 ALTERNATOR GP-CHARGING
5S-9088 ALTERNATOR GP-CHARGING
ALTERNATOR GP-CHARGING
5S-9088 ALTERNATOR GP-CHARGING
8N-9282 ALTERNATOR GP-CHARGING
ALTERNATOR GROUP
3P-0063 ALTERNATOR GROUP
ALTERNATOR GROUP
9D-8760 ALTERNATOR GROUP
9D-4955 BATTERY AND WIRING GROUP
9D-4955 BATTERY AND WIRING GROUP
9D-4955 BATTERY AND WIRING GROUP
9D-4955 BATTERY AND WIRING GROUP
WIRING DIAGRAM
WIRING DIAGRAM
HARNESS ASSEMBLY
9D-9021 HARNESS ASSEMBLY
SWITCH AS-DISCONNECT
7H-7290 SWITCH AS-DISCONNECT
LAMP GP
8D-0389 LAMP GP

Truck sale:

Caterpillar 140G
 
Caterpillar 140G
- motor graders
ZIEGLER CAT
Caterpillar 140G, motor graders, Construction
68,000 
Caterpillar 140G, motor graders, Construction
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MICHIGAN CAT
Caterpillar 140 GC, motor graders, Construction
225,000 
Caterpillar 140 GC, motor graders, Construction
- motor graders
KELLY TRACTOR CO.
Caterpillar 140 GC, motor graders, Construction
247,000 
Caterpillar 140 GC, motor graders, Construction
- motor graders
KELLY TRACTOR CO.
Caterpillar 140G, motor graders, Construction
69,000 
Caterpillar 140G, motor graders, Construction
- motor graders
ZIEGLER CAT
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