ELECTRICAL AND STARTING SYSTEM
STARTING ARALTERNATOR GP-CHARGING
POWER TRAIN
TORQUE CONVERTER GPVALVE GP
VALVE GP-RELIEF
PUMP GP
ELECTRICAL AND STARTING SYSTEM
STARTING AR#UEG0903S0030
1P-7034: RECEPTACLE GP-EMER STARTING
1P7034 EMERGENCY START RECEPTACLE GROUP
AN ATTACHMENT
AN ATTACHMENT
Parts for your 594H PIPELAYER:
CATERPILLAR SIS#UEG0903S0031
4N-7195: ALTERNATOR GP-CHARGING
4N7195 ALTERNATOR GROUP--24 Volt, 50 Ampere
5S9088 Alternator parts are shown on Pages 28 and 29
AN ATTACHMENT
5S9088 Alternator parts are shown on Pages 28 and 29
AN ATTACHMENT
Parts for your 594H PIPELAYER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 5H-4822 | [ 1] | WIRE ASSEM. | |
| (Includes) | ||||
| 5P-0611 H | WIRE 3.87dm(15.25 in.) | |||
| 2. | 2L-8060 | [ 1] | TERMINAL | |
| 3. | 2L-8058 | [ 1] | TERMINAL | |
| 4. | 5S-9088 Y | [ 1] | ALTERNATOR ASSEM. | |
| 5. | 9S-0173 | [ 1] | BREAKER | |
| 6. | 4N-8090 | [ 1] | PULLEY | |
| 7. | 8M-7892 | [ 1] | AMMETER | |
| Separate Illustration | ||||
| ORDER BY THE DECIMETRE | ||||
#UEG0903S0032
5S-9088: ALTERNATOR GP-CHARGING
5S9088 ALTERNATOR ASSEMBLY--24 Volt, 50 Ampere--Part 1 of 2
Part of 4N7195 Alternator Group shown on Page 27
Part of 4N7195 Alternator Group shown on Page 27
Parts for your 594H PIPELAYER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 9S-2260 | [1] | PLATE | |
| 2. | 9S-2544 | [4] | SCREW | |
| 3. | 8H-0878 | [6] | LOCKWASHER | |
| 4. | 9S-2438 | [2] | SCREW | |
| 5. | 7H-2079 | [7] | LOCKWASHER | |
| 6. | 9S-2255 | [1] | COVER | |
| 7. | 9S-2262 | [1] | GASKET | |
| 8. | 9S-2246 | [1] | LEAD ASSEM. | |
| 9. | 9S-9830 | [1] | SCREW | |
| 10. | 8F-1326 | [3] | WASHER | |
| 11. | 9B-7233 | [3] | LOCKWASHER (Shake Proof) | |
| 12. | 9S-9829 | [1] | SCREW ASSEM. | |
| 13. | 4B-2043 | [4] | NUT | |
| 14. | 9S-2259 | [1] | REGULATOR | |
| 15. | 9S-2250 | [1] | GROMMET | |
| 16. | 9S-2011 | [1] | SCREW | |
| 17. | 1L-4789 | [1] | LOCKWASHER | |
| 18. | 9S-2389 | [1] | STUD ASSEM. | |
| 19. | 9S-2398 | [1] | HOUSING ASSEM. | |
| 20. | 9S-2393 | [3] | DIODE | |
| 21. | 9S-2397 | [1] | COVER | |
| 22. | 9F-2247 | [1] | PLUG | |
| 23. | 9S-2395 | [1] | BEARING | |
| 24. | 9S-2394 | [1] | SEAL | |
| 25. | 9S-2396 | [1] | BUSHING | |
| 26. | 9S-2007 | [3] | SCREW | |
| 27. | 9S-2301 | [1] | INSULATION | |
| 28. | 9S-2292 | [1] | HEAT SINK ASSEM. | |
| 29. | 9S-2300 | [4] | INSULATOR | |
| 30. | 9S-9830 C | [4] | SCREW | |
| 9S-2247 | [4] | WASHER (Spring) | ||
| 4B-4863 | [4] | WASHER (Plain) | ||
| 31. | 9S-2542 | [1] | SCREW | |
| 32. | 9S-2437 | [5] | SCREW | |
| 9S-2013 H | [1] | KIT (Terminal Relay) | ||
| (Consists of Bushing, "O" Ring & Hardware) | ||||
| 9S-2012 H | [1] | KIT (Terminal Output) | ||
| (Consists of Gaskets, Terminal & Hardware) | ||||
| 9S-2290 H | [1] | KIT (Heat Sink) | ||
| (Diode Junction Hardware) | ||||
| 9S-2291 H | [1] | KIT (Heat Sink) | ||
| (Positive Diode Hardware) | ||||
| C | INDICATES CHANGE | |||
| H | NOT PART OF 5S9088 ALTERNATOR | |||
#UEG0903S0033
5S-9088: ALTERNATOR GP-CHARGING
5S9088 ALTERNATOR ASSEMBLY--24 Volt, 50 Ampere--Part 2 of 2
Part of 4N7195 Alternator Group shown on Page 27
Part of 4N7195 Alternator Group shown on Page 27
Parts for your 594H PIPELAYER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 9S-2242 | [1] | RACE | |
| 2. | 9S-2248 | [1] | FIELD COIL AND SUPPORT ASSEM. | |
| 3. | 9S-2004 | [1] | STATOR ASSEM. | |
| 4. | 9S-2006 | [1] | INSULATOR | |
| 5. | 9S-2005 | [1] | GROMMET | |
| 6. | 9S-2014 | [3] | CLIP | |
| 7. | 9S-2302 | [1] | ROTOR ASSEM. | |
| 8. | 9S-2390 | [1] | RETAINER ASSEM. | |
| 9. | 9S-2391 | [1] | SEAL | |
| 10. | 9S-2256 | [1] | GASKET | |
| 11. | 9S-2261 | [1] | COLLAR | |
| 12. | 2F-5721 | [1] | BEARING | |
| 13. | 2P-5616 | [1] | FRAME | |
| 14. | 3B-4502 | [4] | LOCKWASHER | |
| 15. | 9S-2009 | [4] | BOLT | |
| 16. | 9S-2391 | [1] | SEAL | |
| 17. | 9S-2254 | [1] | COLLAR | |
| 18. | 9S-2252 | [1] | SLINGER | |
| 19. | 9S-2008 | [4] | SCREW | |
| 20. | 9S-2258 | [1] | FAN AND BAFFLE ASSEM. | |
| 21. | 7F-7621 | [1] | WASHER | |
| 22. | 2K-4821 | [1] | LOCKNUT |
#UEG0903S0034
1T-0611: TORQUE CONVERTER AS
1T611 HYDRAULIC TORQUE CONVERTER ASSEMBLY
Part of Torque Converter shown on Page 32
Part of Torque Converter shown on Page 32
Parts for your 594H PIPELAYER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1T-0242 | [ 1] | WASHER | ||
| 1T-0591 | [ 1] | CARRIER | ||
| 1T-0229 | [ 1] | NUT | ||
| 1T-0241 | [ 1] | SCREW | ||
| 1T-0595 | [ 1] | CARRIER | ||
| 1T-0309 | [ 2] | RING | ||
| 1T-0233 | [ 1] | RING | ||
| 2K-9062 | [ 6] | PIN | ||
| 3S-1404 | [ 1] | OUTER RACE AND ROLLER ASSEM. | ||
| 2K-5065 | [ 1] | CONE | ||
| 1T-0589 | [ 1] | CUP | ||
| 0S-1591 | [ 8] | BOLT | ||
| 1T-0256 | [ 1] | GEAR | ||
| 1T-0270 | [ 1] | WHEEL (IMPELLER) | ||
| 0S-1588 | [ 36] | BOLT | ||
| 1T-0689 | [ 36] | WASHER | ||
| 1T-0221 | [ 1] | WHEEL (TURBINE) | ||
| 1T-0094 | [ 1] | PLATE | ||
| 4B-4158 | [ 2] | SCREW | ||
| 1T-0593 | [ 1] | WHEEL ASSEM. (GUIDE) | ||
| 1T-0231 | [ 1] | RETAINER | ||
| 1T-0610 | [ 1] | BEARING | ||
| 0S-1585 | [ 4] | BOLT | ||
| 1T-0278 | [ 2] | BEARING | ||
| (PART OF FLANGE ASSEM. 1T237) | ||||
| 1T-0224 | [ 1] | CARRIER | ||
| 1T-0309 | [ 2] | RING | ||
| 0L-1351 | [ 8] | BOLT | ||
| 1T-0237 | [ 1] | FLANGE ASSEM. | ||
| (96 TEETH) | ||||
| 1T-0228 | [ 1] | HOUSING (102 TEETH) | ||
#UEG0903S0035
3P-7663: TORQUE CONVERTER GP
TORQUE CONVERTER (3P7663 N/S)--Part 1 of 2
1T611 Torque Converter parts are shown on Page 31
1T611 Torque Converter parts are shown on Page 31
Parts for your 594H PIPELAYER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 7B-3235 | [ 7] | BOLT | |
| 2. | 3B-4508 | [ 29] | LOCKWASHER | |
| 3. | 5M-7941 | [ 1] | PLATE | |
| 4. | 1M-6594 | [ 1] | GASKET | |
| 5. | 0S-1585 | [ 10] | BOLT | |
| 6. | 1B-4205 | [ 12] | NUT .5 in.(1.27 cm) diameter | |
| 7. | 1T-0611 Y | [ 1] | TORQUE CONVERTER ASSEM. | |
| 8. | 1A-2029 | [ 6] | BOLT | |
| 9. | 3B-4506 | [ 18] | LOCKWASHER | |
| 10. | 5M-7983 | [ 1] | BAFFLE ASSEM. | |
| 11. | 4H-2978 | [ 1] | SCREEN ASSEM. | |
| 12. | 2F-8616 | [ 1] | NUT | |
| 13. | 4B-7033 | [ 1] | SPRING | |
| 14. | 1B-4203 | [ 12] | NUT .375 in.(.95 cm) diameter | |
| 15. | 8B-6599 | [ 1] | PLUG | |
| 0L-1124 | [ 1] | GASKET | ||
| 16. | 4M-5945 | [ 1] | COVER ASSEM. | |
| (Includes) | ||||
| 17. | 4H-2981 | [ 1] | STUD | |
| 18. | 4M-5943 | [ 1] | GASKET | |
| 19. | 3S-9911 | [ 1] | FLANGE | |
| 20. | 3S-1262 | [ 1] | RETAINER | |
| 21. | 0L-1558 | [ 1] | BOLT | |
| 22. | 8H-9155 | [ 1] | SEAL | |
| 23. | 1M-6593 | [ 1] | GASKET | |
| 24. | 4H-9026 | [ 1] | GASKET | |
| 25. | 1M-4120 | [ 1] | RACE | |
| Separate Illustration | ||||
#UEG0903S0036
3P-7663: TORQUE CONVERTER GP
TORQUE CONVERTER (3P7663 N/S)--Part 2 of 2
Parts for your 594H PIPELAYER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 1M-3937 | [1] | RING | |
| 2. | 5M-7966 | [1] | SLEEVE | |
| 3. | 2S-7898 H | [1] | COVER | |
| 1M-2651 H | [1] | GASKET | ||
| 4. | 0S-1594 H | [8] | BOLT | |
| 3B-4506 H | [8] | LOCKWASHER | ||
| 5. | 2S-7890 H | [1] | COVER ASSEM. | |
| (Includes) | ||||
| 6. | 5B-5812 | [4] | DOWEL | |
| 7. | 3B-0623 | [2] | PLUG | |
| 8. | 5H-8985 | [2] | PIN | |
| 9. | 5M-8007 | [1] | GEAR (96 teeth) | |
| 10. | 0S-0509 | [8] | BOLT | |
| 5B-7617 | [4] | LOCK | ||
| 11. | 5M-7959 | [4] | RETAINER | |
| 12. | 5M-7990 | [1] | GEAR (42 teeth) | |
| 13. | 5M-7953 | [1] | CARRIER ASSEM. | |
| (Includes) | ||||
| 14. | 5M-7961 | [2] | WASHER | |
| 7M-8594 | [5] | RIVET | ||
| 15. | 4B-3903 | [3] | BOLT | |
| 1D-4716 | [3] | NUT | ||
| 2A-5328 | [3] | LOCK | ||
| 16. | 9H-7908 | [1] | WASHER | |
| 17. | 1M-9653 | [1] | RING | |
| 18. | 3S-9919 | [1] | SHAFT ASSEM. | |
| (Includes) | ||||
| 1M-4102 | [1] | PLUG | ||
| 19. | 2K-5254 | [1] | RACE AND ROLLER ASSEM. (outer) | |
| 2K-5253 | [1] | RACE (inner) | ||
| 20. | 4M-8910 | [1] | RING | |
| 21. | 5M-7955 | [3] | SHAFT ASSEM. | |
| (Each Includes) | ||||
| 22. | 2A-3746 | [1] | PLUG | |
| 23. | 7M-5783 | [6] | WASHER | |
| 24. | 5M-2051 | [3] | BEARING ASSEM. | |
| 25. | 5M-7996 | [3] | GEAR (27 teeth) | |
| 26. | 2M-1125 | [1] | RING | |
| H | FOR REPLACEMENT OF TORQUE CONV | |||
#UEG0903S0037
3P-7664: VALVE GP
TORQUE CONVERTER OUTLET RELIEF VALVE (3P7664 N/S)
Parts for your 594H PIPELAYER:
CATERPILLAR SIS#UEG0903S0038
3P-7665: VALVE GP-RELIEF
3P7665 RELIEF VALVE GROUP--Torque Converter Outlet
Part of Relief Valve
Part of Relief Valve
Parts for your 594H PIPELAYER:
CATERPILLAR SIS#UEG0903S0039
3P-4405: PUMP GP-TRANSMISSION GEAR
TORQUE CONVERTER GEAR PUMP (3P4405 N/S)--Double Section
7S7400 Pump parts are shown on Page 36
7S7400 Pump parts are shown on Page 36
Parts for your 594H PIPELAYER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 7S-7400 Y | [ 1] | PUMP GROUP | |
| 2. | 1A-2029 | [ 5] | BOLT 1.125 in. (2.85 cm) long | |
| 1A-5183 | [ 1] | BOLT 4.75 in. (12.07 cm) long | ||
| 0T-0065 | [ 1] | BOLT 3.5 in. (8.89 cm) long | ||
| 3B-4506 | [ 7] | LOCKWASHER | ||
| 3. | 2S-6458 | [ 1] | GASKET | |
| 4. | 2S-7917 | [ 1] | GEAR (39 teeth) | |
| 5. | 1B-8708 | [ 1] | KEY | |
| 6. | 4K-8977 | [ 1] | NUT | |
| 7. | 4B-4281 | [ 1] | WASHER | |
| 8. | 8M-5248 | [ 1] | SEAL | |
| Separate Illustration | ||||
Information:
ELECTRICAL AND STARTING SYSTEM
STARTING AR
Special Instruction
Service Magazine




