ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GPALTERNATOR GP-CHARGING
BATTERY GP
ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GP#UEH0027S0070
3A-1872: STARTING MOTOR ASSEMBLY
3A1872 STARTING MOTOR ASSEMBLY--24 Volt--Part 1 of 2
Part of 3A1590 Starting Motor shown on Page 42
Part of 3A1590 Starting Motor shown on Page 42
Parts for your 941 TRACK LOADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 8. | 6H-3622 | [1] | BOLT | |
| 4F-9676 | [1] | WASHER | ||
| 9. | 1D-4719 | [4] | NUT | |
| 6F-9005 | [4] | NUT (Jam) | ||
| 3B-4508 | [4] | LOCKWASHER | ||
| 7F-0560 | [3] | WASHER | ||
| 31. | 3A-4899 | [1] | ADAPTER (T) | |
| 3A-1559 A | [1] | KIT (brushes) A | ||
| 3A-2288 B-1 | [1] | KIT (hardware-part 1) B-1 | ||
| 3A-2289 B-2 | [1] | KIT (hardware-part 2) B-2 | ||
| 3A-2290 B-3 | [1] | KIT (hardware-part 3) B-3 | ||
| 3A-1565 C | [1] | KIT (bearing) C | ||
| 3A-1567 D | [1] | KIT (lever housing assem.) D | ||
| 3A-2859 E | [1] | KIT (clutch assem.) E | ||
| -OR- | ||||
| 3A-4900 T | [1] | KIT (clutch assem.) T | ||
| 3A-1631 F | [1] | KIT (pinion assem.) F | ||
| 3A-1868 G | [1] | KIT (support and brush assem.) G | ||
| 3A-1870 H | [1] | KIT (drive housing assem.) H | ||
| 3A-1871 I | [1] | KIT (frame assem.) I | ||
| 3A-3956 J | [1] | KIT (pinion) J | ||
#UEH0027S0071
3A-1872: STARTING MOTOR ASSEMBLY
3A1872 STARTING MOTOR ASSEMBLY--24 Volt--Part 2 of 2
Part of 3A1590 Starting Motor shown on Page 42
Part of 3A1590 Starting Motor shown on Page 42
Parts for your 941 TRACK LOADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 26. | 3A-4580 | [1] | COIL ASSEM. (field) | |
| 3A-1555 J | [1] | KIT (Switch Assem.) J | ||
| 3A-1556 K | [1] | KIT (Contact) K | ||
| 3A-1557 L | [1] | KIT (Carcase Assem.) L | ||
| 3A-1560 M | [1] | KIT (Terminal Assem.) M | ||
| 3A-1568 N | [1] | KIT (Lever Assem.) N | ||
| 3A-1633 O | [1] | KIT (Seals) O | ||
| 3A-1648 P | [1] | KIT (Coil Assem.) P | ||
| -or- | ||||
| 3A-4804 S | [1] | KIT (Coil Assem.) S | ||
| 3A-1867 Q | [1] | KIT (Armature Assem.) Q | ||
| 3A-2291 R | [1] | KIT (Cover Contact) R | ||
| C | INDICATES CHANGE | |||
| R | REMFG PART MAY BE AVAILABLE | |||
#UEH0027S0072
3A-1590: STARTING MOTOR GROUP
3A1590 STARTING MOTOR GROUP--24 Volt
3A1872 Motor parts are shown on Pages 40D and 41
Refer also to Page 108 for special parts
3A1872 Motor parts are shown on Pages 40D and 41
Refer also to Page 108 for special parts
Parts for your 941 TRACK LOADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 8S-2332 C | [3] | BOLT | |
| 3B-4510 | [3] | LOCKWASHER | ||
| 2. | 4H-7869 | [1] | GASKET | |
| 3. | 3A-1872 Y | [1] | MOTOR ASSEM. | |
| (Separate Illustration) | ||||
| 4. | 9F-4337 | [1] | WIRE ASSEM. | |
| (Includes) | ||||
| 5. | 7F-8032 | [1] | TERMINAL | |
| 6. | 9F-5509 | [2] | INSULATOR | |
| 7. | 9F-3068 | [1] | TERMINAL | |
| C | INDICATES CHANGE | |||
| Y | SEPARATE ILLUSTRATION | |||
#UEH0027S0073
GENERATOR
GENERATOR--24 Volt, 15 Ampere
Serial No. 70H218, 233 to 239, 245 and 70H257 to 70H288 inclusive
3A1873 Generator parts are shown on Pages 44 & 44A
Refer also to Page 109 for special parts
Serial No. 70H218, 233 to 239, 245 and 70H257 to 70H288 inclusive
3A1873 Generator parts are shown on Pages 44 & 44A
Refer also to Page 109 for special parts
Parts for your 941 TRACK LOADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 7S-9750 | [1] | STRAP | |
| 2. | 3H-5368 | [1] | BOLT | |
| 3B-4507 | [1] | LOCKWASHER | ||
| 2S-0932 | [2] | WASHER | ||
| 3. | 0S-1595 | [1] | BOLT | |
| 4. | 3B-4508 | [2] | LOCKWASHER | |
| 5. | 7S-9749 | [1] | PULLEY | |
| 6. | 9S-1240 | [1] | NUT ASSEM. | |
| 7. | 3A-2046 | [1] | BRACKET | |
| 8. | 9S-1805 | [1] | SUPPORT ASSEM. | |
| 9. | 3B-4506 | [3] | LOCKWASHER | |
| 10. | 2B-2006 | [1] | BOLT | |
| 11. | 6M-9613 | [1] | BOLT | |
| 2M-0849 | [1] | WASHER | ||
| 12. | 3A-1873 Y | [1] | GENERATOR ASSEM. | |
| (See Separate Illustration) | ||||
| 13. | 1D-4719 | [1] | NUT | |
| 14. | 1A-5964 | [2] | BOLT (4.50" long) | |
| 0T-0573 | [1] | BOLT (2.75" long) | ||
| 2M-7077 | [1] | SPACER (.406" I.D.) | ||
| 2H-6488 | [1] | BOLT (5" long) | ||
| 3A-2079 | [1] | SPACER (.515" I.D.) | ||
| 15. | 0T-0431 | [2] | WASHER (.104" Thick) | |
| 6J-0450 | [2] | SHIM (.031" Thick) | ||
| Y | SEPARATE ILLUSTRATION | |||
#UEH0027S0074
GENERATOR
GENERATOR--24 Volt, 15 Ampere
Serial No. 70H1 to 217, 219 to 232, 240 to 244, 246 to 256 and
70H289-Up. 3A1873 Generator parts are shown on Pages 44 & 44A
Refer also to Page 109 for special parts
Serial No. 70H1 to 217, 219 to 232, 240 to 244, 246 to 256 and
70H289-Up. 3A1873 Generator parts are shown on Pages 44 & 44A
Refer also to Page 109 for special parts
Parts for your 941 TRACK LOADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 7S-9750 | [1] | STRAP | |
| 2. | 3H-5368 | [1] | BOLT | |
| 3B-4507 | [1] | LOCKWASHER | ||
| 2S-0932 | [2] | WASHER | ||
| 3. | 0S-1595 | [1] | BOLT | |
| 4. | 3B-4508 | [2] | LOCKWASHER | |
| 5. | 7S-9749 | [1] | PULLEY | |
| 6. | 9S-1240 | [1] | NUT ASSEM. | |
| 7. | 9S-2268 | [1] | BRACKET | |
| 8. | 4B-4280 | [1] | WASHER | |
| 9. | 0S-1608 | [2] | BOLT | |
| 3B-4506 | [2] | LOCKWASHER | ||
| 10. | 2B-2006 | [1] | BOLT | |
| 11. | 6M-9613 | [1] | BOLT | |
| 2M-0849 | [1] | WASHER | ||
| 12. | 3A-1873 Y | [1] | GENERATOR ASSEM. | |
| (See Separate Illustration) | ||||
| 13. | 1D-4719 | [1] | NUT | |
| Y | SEPARATE ILLUSTRATION | |||
#UEH0027S0075
3A-1873: GENERATOR ASSEMBLY
3A1873 GENERATOR ASSEMBLY--24 Volt, 15 Ampere--Part 1 of 2
Part of Generator shown on Page 43
Part of Generator shown on Page 43
Parts for your 941 TRACK LOADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 15. | 4B-2051 | [4] | NUT | |
| 5L-3870 | [2] | LOCKWASHER | ||
| 3F-3711 | [2] | WASHER (Steel) | ||
| KITS CONSISTS OF PARTS MARKED WITH CORRESPONDING LETTERS | ||||
| 3A-1258 | [1] | KIT (Carcase Assem.) A | ||
| 3A-1306 | [1] | KIT (Brushes) B | ||
| 3A-1307 | [1] | KIT (Field Coil Assem.) C | ||
| 3A-1308 | [1] | KIT (Support Assem.) D | ||
| 3A-1309 | [1] | KIT (Terminal Assem.) E | ||
| 3A-1311 | [1] | KIT (Hardware) F | ||
#UEH0027S0076
3A-1873: GENERATOR ASSEMBLY
3a1873 GENERATOR ASSEMBLY--24 Volt, 15 Ampere--Part 2 of 2
Part of Generator shown on Page 43
Part of Generator shown on Page 43
Parts for your 941 TRACK LOADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 10. | 6H-3622 | [1] | BOLT | |
| 4F-9676 | [1] | LOCKWASHER | ||
| 16. | 1B-8707 | [1] | KEY | |
| 17. | 7H-0387 | [1] | NUT | |
| 18. | 7F-7621 | [1] | WASHER | |
| 19. | 3A-1259 | [1] | ARMATURE ASSEM. | |
| NOTE: KITS CONSIST OF PARTS MARKED WITH CORRESPONDING LETTERS | ||||
| 3A-1260 | [1] | KIT (Drive End Plate Assem.) G | ||
| 3A-1287 | [1] | KIT (Commutator End Plate) H | ||
| 3A-1288 | [1] | KIT (Fan) J | ||
| 3A-1303 | [1] | KIT (Cover Assem.) K | ||
| 3A-1304 | [1] | KIT (Bearings) L | ||
| 3A-1305 | [1] | KIT (Seals) M | ||
| 3A-1310 | [2] | KIT (Stud Assem.) N | ||
#UEH0027S0077
6K-5950: ENGINE WIRING
ENGINE WIRING (6K5950)
Parts for your 941 TRACK LOADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 6K-7754 | [1] | BOX | |
| 2. | 0L-1351 | [2] | BOLT | |
| 3. | 3B-4506 | [3] | LOCKWASHER | |
| 4. | 6K-5272 | [1] | HARNESS ASSEM. | |
| 5. | 3M-6547 | [1] | SHELL | |
| 6. | 3M-6533 | [1] | WASHER | |
| 7. | 3M-6018 | [1] | TERMINAL | |
| 8. | 6K-7361 | [1] | DISCONNECT | |
| 9. | 6K-7360 | [1] | DISCONNECT | |
| 10. | 6K-5182 | [1] | GROMMET | |
| 11. | 6B-2864 | [1] | TERMINAL | |
| 12. | 6H-6756 | [2] | TERMINAL | |
| 13. | 6K-5125 | [1] | TERMINAL | |
| 14. | 4K-6494 | [1] | TERMINAL | |
| (Parts of 6K5272 Harness Assem.) | ||||
| 15. | 0T-0102 | [1] | BOLT | |
| 16. | 3A-1534 | [2] | CLIP | |
| 17. | 6K-5210 | [1] | BRACKET ASSEM. | |
| 18. | 9F-6445 | [2] | NUT | |
| (Part of 6K5210 Bracket Assem.) | ||||
| 19. | 1B-4330 | [2] | NUT | |
| 20. | 3B-4504 | [2] | LOCKWASHER | |
| 21. | 4B-4278 | [2] | WASHER | |
| 22. | 3A-1975 | [1] | GROMMET | |
#UEH0027S0078
3A-1419: BATTERY AND WIRING
BATTERY AND WIRING (3A1419 N/S)--24 Volt--Part 1 of 3
Parts for your 941 TRACK LOADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 3B-4506 | [5] | LOCKWASHER | |
| 2. | 1D-4717 | [1] | NUT | |
| 3. | 4K-5803 | [3] | TIE | |
| 4. | 0S-0509 | [4] | BOLT | |
| 5. | 5K-8451 | [1] | CLIP | |
| 6. | 5K-9393 | [1] | COVER | |
| 7. | 5K-0461 | [2] | CLIP | |
| 8. | 1S-0724 | [1] | CLIP | |
| 9. | 6K-7757 | [1] | HOSE | |
| 4K-5253 | [2] | SLEEVE | ||
| 10. | 4K-6502 | [1] | FITTING | |
| 11. | 5K-7088 | [1] | CABLE | |
| 12. | 3A-1874 | [1] | REGULATOR ASSEM. | |
| 13. | 3A-1711 | [1] | KIT LEAD ASSEM. | |
| 14. | 3A-1735 | [1] | KIT REG. SHOCK MOUNT | |
| 15. | 9F-6580 | [3] | BOLT | |
| 16. | 3B-4504 | [3] | LOCKWASHER | |
| 17. | 1B-4330 | [3] | NUT | |
| 18. | 4B-1237 | [1] | SCREW | |
| 19. | 4B-2049 | [4] | NUT | |
| 20. | 3H-0240 | [1] | WASHER | |
| 21. | 3B-4502 | [4] | LOCKWASHER | |
| (Parts of 3A1874 Assem.) | ||||
| 22. | 6K-8852 | [1] | CABLE ASSEM. | |
| 23. | 2M-0913 | [1] | TERMINAL | |
| 24. | 3D-2098 | [1] | TERMINAL | |
| 25. | 1M-6119 | [1] | BOLT | |
| 26. | 1M-6120 | [1] | NUT | |
| (Parts of 6K8852 Assem.) | ||||
| 27. | 6K-4358 | [1] | CABLE ASSEM. | |
| 28. | 2M-0912 | [1] | TERMINAL | |
| 29. | 5K-9372 | [1] | CONDUIT | |
| 30. | 1M-4983 | [1] | TERMINAL | |
| 31. | 1M-6120 | [1] | NUT | |
| 32. | 1M-6119 | [1] | BOLT | |
| 33. | 1S-4915 | [2] | LINER | |
| (Parts of 6K4358 Assem.) | ||||
| 34. | 9M-8406 | [1] | CLIP | |
| 35. | 0S-1594 | [1] | BOLT | |
#UEH0027S0079
3A-1419: BATTERY AND WIRING
BATTERY AND WIRING (3A1419 N/S)--24 Volt--Part 2 of 3
5K9348 Harness parts are shown on Page 50
5K9348 Harness parts are shown on Page 50
Parts for your 941 TRACK LOADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 0T-0102 | [5] | BOLT | |
| 2. | 3B-4506 | [9] | LOCKWASHER | |
| 3. | 0S-1571 | [2] | BOLT | |
| 4. | 5K-8451 | [1] | CLIP | |
| 5. | 0S-0509 | [2] | BOLT | |
| 6. | 9F-6580 | [4] | BOLT | |
| 7. | 3B-4504 | [12] | LOCKWASHER | |
| 8. | 4B-9302 | [1] | CLIP | |
| 9. | 1D-4717 | [1] | NUT | |
| 10. | 6K-4355 | [8] | ROD | |
| 11. | 4B-4276 | [8] | WASHER | |
| 12. | 1B-4330 | [8] | NUT | |
| 13. | 3B-4607 | [8] | COTTER PIN | |
| 14. | 4S-9261 | [2] | BATTERY | |
| 15. | 4M-1111 | [2] | MAT | |
| 16. | 5K-6971 | [2] | BRACKET ASSEM. | |
| 17. | 9F-2978 | [1] | NUT | |
| 18. | 6K-8780 | [1] | CABLE ASSEM. | |
| 19. | 2M-0913 | [2] | TERMINAL | |
| 20. | 1F-7307 | [1] | AMMETER | |
| 21. | 4K-8030 | [2] | CLIP | |
| 22. | 5M-2555 | [1] | BREAKER | |
| 23. | 5M-6668 | [2] | SCREW | |
| 24. | 3B-4501 | [2] | LOCKWASHER | |
| 25. | 7S-6402 | [1] | SWITCH ASSEM. | |
| 7S-5432 | [1] | KNOB | ||
| 26. | 8S-7713 C | [1] | SWITCH ASSEM. | |
| 8F-3437 | [1] | LEVER | ||
| 5L-7200 | [1] | SCREW | ||
| 3B-4501 | [1] | LOCKWASHER | ||
| 27. | 5K-9348 Y | [1] | HARNESS ASSEM. | |
| (Separate Illustration) | ||||
| C | INDICATES CHANGE | |||
| Y | SEPARATE ILLUSTRATION | |||
Information:
ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GP
General Service Information
Engine News
Special Instruction
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Replace Armature of Starter Motor On All Cat<SUP>®</SUP> Products {1408, 1450, 1453}
Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat<SUP>®</SUP> Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat<SUP>®</SUP> Products {1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat® Products {1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat® Products {1453}
Specifications
Systems Operation
Testing and Adjusting
Troubleshooting
Engine Does Not Crank with Starting Motor On and Pinion Engaging Ring Gear
37-MT, 41-MT, and 42-MT Series Starting Motors
37-MT, 41-MT, and 42-MT Series Starting Motors
Disassembly and Assembly
Service Magazine
Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts{1400,1450}
1987/03/16
1987/03/16
New PRELUB Systems Available For Medium To Large Caterpillar Construction Equipment {1319}
1992/04/06
1992/04/06




