BASIC ENGINE
AIR COMPRESSOR GPFUEL SYSTEM
CONTROL GP-GOVERNORPUMP GP-FUEL INJECTION
GOVERNOR GP
BASIC ENGINE
AIR COMPRESSOR GP#UEH0136S0040
1P-0211: AIR COMPRESSOR
AIR COMPRESSOR (1P211 N/S)
Serial No. 41J1978, 1980, 1983 and 41J2010 inclusive
1P28 Compressor parts are shown on Page 29
Serial No. 41J1978, 1980, 1983 and 41J2010 inclusive
1P28 Compressor parts are shown on Page 29
Parts for your 920 WHEEL LOADER:
CATERPILLAR SISPos. | Part No | Qty | Parts name | Comments |
---|---|---|---|---|
1. | 1P-0205 | [1] | TUBE ASSEM. | |
2. | 5K-9237 | [1] | FITTING | |
3. | 5K-9248 | [2] | FITTING | |
4. | 1P-0209 | [1] | TUBE ASSEM. | |
5. | 5K-9240 | [1] | FITTING | |
6. | 1P-0210 | [1] | ELBOW | |
7. | 1P-0207 | [1] | TUBE ASSEM. | |
8. | 061-8644 | [1] | ADAPTER | |
9. | 1H-7922 | [1] | FITTING | |
10. | 1F-1344 | [1] | NUT | |
(Part of 1H7922 Fitting) | ||||
11. | 9S-3684 | [1] | TUBE | |
12. | 3B-8998 | [1] | FITTING | |
13. | 1F-1344 | [1] | NUT | |
(Part of 3B8998 Fitting) | ||||
14. | 1P-0028 Y | [1] | COMPRESSOR ASSEM. | |
(See Separate Illustration) | ||||
15. | 5S-9594 | [1] | GASKET | |
16. | 1A-5822 | [3] | BOLT | |
17. | 3B-4508 | [4] | LOCKWASHER | |
18. | 7S-6773 | [1] | GEAR (36 Teeth) | |
19. | 7S-6774 | [1] | LOCK | |
1D-5120 | [1] | NUT | ||
20. | 9S-9739 | [1] | BOLT | |
1D-4719 | [1] | NUT | ||
Y | SEPARATE ILLUSTRATION |
#UEH0136S0041
1P-0211: AIR COMPRESSOR
AIR COMPRESSOR (1P211 N/S)
Serial No. 41J2320-Up
1P28 Compressor parts are shown on Page 29
Serial No. 41J2320-Up
1P28 Compressor parts are shown on Page 29
Parts for your 920 WHEEL LOADER:
CATERPILLAR SISPos. | Part No | Qty | Parts name | Comments |
---|---|---|---|---|
1. | 1P-0205 | [1] | TUBE ASSEM. | |
2. | 5K-9237 | [2] | FITTING | |
3. | 5K-9248 | [2] | FITTING | |
4. | 1P-0209 | [1] | TUBE ASSEM. | |
5. | 5K-9240 | [1] | FITTING | |
6. | 1P-0210 | [1] | ELBOW | |
7. | 4N-3366 | [1] | TUBE ASSEM. | |
8. | 5B-0546 | [2] | SPACER | |
9. | 1H-7922 | [1] | FITTING | |
10. | 1F-1344 | [1] | NUT | |
11. | 9S-3684 | [1] | TUBE | |
12. | 3B-8998 | [1] | FITTING | |
13. | 1F-1344 | [1] | NUT | |
14. | 1P-0028 Y | [1] | COMPRESSOR ASSEM. | |
(See Separate Illustration) | ||||
15. | 5S-9594 | [1] | GASKET | |
16. | 1A-5822 | [2] | BOLT | |
17. | 3B-4508 | [4] | LOCKWASHER | |
18. | 7S-6773 | [1] | GEAR (36 Teeth) | |
19. | 7S-6774 | [1] | LOCK | |
6B-6682 | [1] | NUT | ||
20. | 9S-9739 | [1] | BOLT | |
1D-4719 | [1] | NUT | ||
21. | 1B-2886 | [1] | BOLT | |
Y | SEPARATE ILLUSTRATION |
#UEH0136S0042
8S-4637: AIR COMPRESSOR ASSEMBLY
8S4637 AIR COMPRESSOR ASSEMBLY
Serial No. 41J1 to 489, 500 to 505, 507 to 509, 517, 520, 521, 524 to 527,
540, 557, 558, 560, 572 and 41J574 inclusive. Part of Air Compressor
shown on Page 28
Serial No. 41J1 to 489, 500 to 505, 507 to 509, 517, 520, 521, 524 to 527,
540, 557, 558, 560, 572 and 41J574 inclusive. Part of Air Compressor
shown on Page 28
Parts for your 920 WHEEL LOADER:
CATERPILLAR SISPos. | Part No | Qty | Parts name | Comments |
---|---|---|---|---|
1. | 8S-4581 | [1] | HEAD ASSEM. | |
2. | 8S-7599 | [2] | SEAT | |
(Part of 8S4581 Head Assem.) | ||||
3. | 8S-4583 | [8] | BOLT | |
4. | 8S-1982 | [1] | GASKET | |
5. | 7S-4340 | [1] | GOVERNOR ASSEM. | |
9M-0402 | [1] | KIT (Governor Overhaul) | ||
(Includes Grommets, Valves, Springs, Filters and Seal) | ||||
6. | 2S-2923 | [1] | COVER | |
(Part of 7S4340 Governor Assem.) | ||||
7. | 9M-0378 | [2] | BOLT | |
8. | 4L-7318 | [6] | LOCKWASHER | |
9. | 1S-9871 | [1] | BLOCK ASSEM. | |
10. | 9M-0382 | [2] | BUSHING | |
11. | 9M-0381 | [2] | SEAT | |
(Parts of 1S9871 Block Assem.) | ||||
12. | 0L-1351 | [6] | BOLT | |
3B-4506 | [6] | LOCKWASHER | ||
13. | 8S-1978 | [1] | COVER ASSEM. | |
14. | 1S-9867 | [1] | BEARING | |
(Part of 8S1978 Cover Assem.) | ||||
15. | 5M-6214 | [1] | PLUG | |
16. | 4M-0061 | [4] | BOLT | |
17. | 5M-6509 | [1] | SEAL | |
18. | 4M-5281 | [6] | BOLT | |
3B-4504 | [6] | LOCKWASHER | ||
19. | 3H-5175 | [1] | GASKET | |
20. | 8S-1979 | [1] | CRANKCASE ASSEM. | |
21. | 1S-9867 | [1] | BEARING | |
(Part of 8S1979 Crankcase Assem.) | ||||
22. | 1S-9873 | [2] | ROD ASSEM. | |
23. | 9M-5181 | [4] | BOLT | |
2A-5328 | [4] | LOCK | ||
(2 each in 1S9873 Rod Assem.) | ||||
24. | 5S-5267 | [2] | BEARING | |
25. | 1S-9949 | [2] | BEARING (2 Halves) | |
(1 each in 1S9873 Rod Assem.) | ||||
26. | 5S-5268 | [1] | BEARING (.010" undersize-2 halves) | |
5S-5269 | [1] | BEARING (.020" undersize-2 halves) | ||
5S-5270 | [1] | BEARING (.030" undersize-2 halves) | ||
27. | 8S-1981 | [1] | CRANKSHAFT | |
28. | 9L-1518 | [2] | WASHER | |
29. | 1F-0006 | [1] | GASKET | |
30. | 5M-6213 | [1] | PLUG | |
31. | 9M-0380 | [2] | LOCK | |
32. | 3S-0914 | [2] | PISTON ASSEM. | |
33. | 1S-9875 | [1] | KIT (Piston Ring-Includes 8 Rings) | |
34. | 6L-1883 | [1] | GASKET | |
35. | 3J-5390 | [2] | PLUG | |
1S-9874 | [1] | KIT (Air Compressor) | ||
(Consists of Element, Gaskets, Guides Pistons, Plungers, Saddle, Seal, Seat Springs and Valves) |
#UEH0136S0043
9S-9742: AIR COMPRESSOR ASSEMBLY
9S9742 AIR COMPRESSOR ASSEMBLY
Serial No. 41J490 to 499, 506, 510 to 516, 518, 519, 522, 523, 528 to 539,
541 to 556, 559, 561 to 571, 573 and 41J575 to 41J1974 inclusive
Part of Air Compressor shown on Pages 28A and 28B
Serial No. 41J490 to 499, 506, 510 to 516, 518, 519, 522, 523, 528 to 539,
541 to 556, 559, 561 to 571, 573 and 41J575 to 41J1974 inclusive
Part of Air Compressor shown on Pages 28A and 28B
Parts for your 920 WHEEL LOADER:
CATERPILLAR SISPos. | Part No | Qty | Parts name | Comments |
---|---|---|---|---|
1. | 8S-4581 | [1] | HEAD ASSEM. | |
2. | 8S-7599 | [2] | SEAT | |
(Part of 8S4581 Head Assem.) | ||||
3. | 8S-4583 | [8] | BOLT | |
4. | 8S-1982 | [1] | GASKET | |
5. | 7S-4340 | [1] | GOVERNOR ASSEM. | |
9M-0402 | [1] | KIT (Governor Overhaul) | ||
(Includes Grommets, Valves, Springs, Filters and Seal) | ||||
6. | 2S-2923 | [1] | COVER | |
(Part of 7S4340 Governor Assem.) | ||||
7. | 9M-0378 | [2] | BOLT | |
8. | 4L-7318 | [6] | LOCKWASHER | |
9. | 1S-9871 | [1] | BLOCK ASSEM. | |
10. | 9M-0382 | [2] | BUSHING | |
11. | 9M-0381 | [2] | SEAT | |
(Parts of 1S9871 Block Assem.) | ||||
12. | 0L-1351 | [6] | BOLT | |
3B-4506 | [6] | LOCKWASHER | ||
13. | 8S-1978 | [1] | COVER ASSEM. | |
14. | 1S-9867 | [1] | BEARING | |
(Part of 8S1978 Cover Assem.) | ||||
15. | 5M-6214 | [1] | PLUG | |
16. | 4M-0061 | [4] | BOLT | |
17. | 5M-6509 | [1] | SEAL | |
18. | 4M-5281 | [6] | BOLT | |
3B-4504 | [6] | LOCKWASHER | ||
19. | 3H-5175 | [1] | GASKET | |
20. | 9S-9740 | [1] | CRANKCASE ASSEM. | |
21. | 1S-9867 | [1] | BEARING | |
(Part of 9S9740 Assem.) | ||||
22. | 1S-9873 | [2] | ROD ASSEM. | |
23. | 9M-5181 | [4] | BOLT | |
2A-5328 | [4] | LOCK | ||
(2 each in 1S9873 Rod Assem.) | ||||
24. | 1S-9949 H | [4] | BEARING | |
(2 each in 1S9873 Assem.) | ||||
25. | 3J-5390 | [2] | PLUG | |
26. | 6L-1883 | [1] | GASKET | |
27. | 8S-1981 | [1] | CRANKSHAFT | |
28. | 9L-1518 | [2] | WASHER | |
29. | 1F-0006 | [1] | GASKET | |
30. | 5M-6213 | [1] | PLUG | |
31. | 9M-0380 | [2] | LOCK | |
32. | 3S-0914 | [2] | PISTON ASSEM. | |
33. | 1S-9875 | [1] | KIT (Piston Ring-Includes 8 Rings) | |
1S-9874 | [1] | KIT (Air Compressor Valve) | ||
(Consists of Element, Gaskets, Guides Pistons, Plungers, Saddle, Seal, Seat Springs and Valves) | ||||
TWO OF PART MARKED H ARE REQUIRED TO MAKE A COMPLETE BEARING | ||||
C | INDICATES CHANGE FROM PREVIOUS |
#UEH0136S0044
1P-0028: AIR COMPRESSOR ASSEMBLY
1P28 AIR COMPRESSOR ASSEMBLY
Serial No. 41J1975-Up
Part of Air Compressor shown on Pages 28B-1, 28B-2 and 28B-3
Serial No. 41J1975-Up
Part of Air Compressor shown on Pages 28B-1, 28B-2 and 28B-3
Parts for your 920 WHEEL LOADER:
CATERPILLAR SISPos. | Part No | Qty | Parts name | Comments |
---|---|---|---|---|
1. | 2P-9578 C | [1] | GOVERNOR ASSEM. | |
2. | 8A-2248 | [1] | ROD ASSEM. | |
3. | 1B-4203 | [4] | NUT | |
4. | 1P-6063 | [1] | HEAD ASSEM. | |
5. | 8A-2251 | [1] | LINER | |
6. | 8A-2252 L | [1] | PISTON AS | |
-OR- | ||||
105-9218 N | [1] | PISTON AS | ||
7. | 1P-6062 | [1] | CRANKCASE | |
8. | 1P-6918 | [1] | CRANKSHAFT | |
9. | 1P-6916 | [1] | BEARING | |
10. | 1P-5480 | [1] | COVER ASSEM. | |
11. | 4N-5224 C | [1] | COVER | |
4N-5225 | [1] | GASKET | ||
THE FOLLOWING REPAIR KITS ARE AVAILABLE: | ||||
8A-2250 L | [1] | KIT-PISTON RING (Includes 5 Piston Rings) | ||
105-9236 N | [1] | KIT-PISTON RING | ||
8A-2305 | [1] | KIT (Governor-Major Repair) | ||
(Includes Diaphragms, Followers, VALVE, GUIDE, PLUNGER, "O"-RING, & HARDWARE) | ||||
1P-6060 | [1] | KIT (Compressor-Major Repair) | ||
(Includes Valves, Bearings, GASKETS, RINGS, STRAP, SPRINGS, "O"-RING & HARDWARE) | ||||
1P-6061 | [1] | KIT (Compressor-Minor Repair) | ||
(Includes Gaskets, Strap, "O"-Ring, AND WASHERS) | ||||
1P-6059 | [1] | KIT (Unloader Valve) | ||
(Includes Cap, Clip, Washer, SPRING, PLUNGER & "O"-RING) | ||||
3P-0166 C | [1] | KIT (Governor Lines) | ||
(Includes Elbow Assem., Pipe, Nut and Ferrule) | ||||
C | INDICATES CHANGE | |||
L | KIT MARKED L SERVICES PART MARKED L | |||
N | KIT MARKED N SERVICES PART MARKED N |
#UEH0136S0045
GOVERNOR CONTROL
GOVERNOR CONTROL
Parts for your 920 WHEEL LOADER:
CATERPILLAR SISPos. | Part No | Qty | Parts name | Comments |
---|---|---|---|---|
1. | 0S-1588 | [1] | BOLT | |
2. | 5K-0006 | [1] | LEVER | |
3. | 1B-8704 | [3] | KEY | |
4. | 1A-9252 | [3] | END | |
5. | 5B-9079 | [3] | NUT | |
6. | 6K-8764 | [1] | ROD | |
7. | 0S-1591 | [2] | BOLT | |
1D-4717 | [2] | NUT | ||
8. | 6K-8164 | [1] | SHAFT | |
9. | 4D-8924 | [1] | LEVER | |
10. | 6K-8166 | [2] | BRACKET ASSEM. | |
4D-2619 | [2] | BEARING | ||
(1 in each 6K8166 Bracket Assem.) | ||||
11. | 0L-2070 | [4] | BOLT | |
12. | 3B-4506 | [8] | LOCKWASHER | |
13. | 3D-0675 | [1] | PEDAL ASSEM. | |
14. | 4B-2906 | [1] | PIN | |
7F-9777 | [1] | BUSHING | ||
(Parts of 3D675 Pedal Assem.) | ||||
15. | 0L-1351 | [4] | BOLT | |
16. | 5K-5697 | [1] | SPRING | |
17. | 4D-5155 | [1] | LINK | |
18. | 3K-8280 | [1] | PIN | |
19. | 3B-4615 | [4] | COTTER PIN | |
20. | 1M-9176 | [1] | ROD ASSEM. | |
21. | 5B-9079 | [1] | NUT | |
22. | 1M-1341 | [1] | END | |
(Parts of 1M9176 Rod Assem.) | ||||
23. | 4J-2684 | [1] | LEVER | |
24. | 1B-0676 | [3] | PIN |
#UEH0136S0046
2S-0422: SERVICE METER GROUP
2S422 SERVICE METER GROUP
Serial No. 41J1 to 431, 433 to 454, 457, 459, 460, 462, 466, 488, 489,
493, 508, 524 and 41J574 inclusive
Serial No. 41J1 to 431, 433 to 454, 457, 459, 460, 462, 466, 488, 489,
493, 508, 524 and 41J574 inclusive
Parts for your 920 WHEEL LOADER:
CATERPILLAR SISPos. | Part No | Qty | Parts name | Comments |
---|---|---|---|---|
2S-0403 | [1] | HOUSING ASSEM. | ||
9M-3719 | [1] | GEAR | ||
(PART OF COUNTER ASSEM. 9M3720) | ||||
9B-2232 | [1] | CAP | ||
2S-1270 | [1] | BEARING | ||
(PART OF HOUSING ASSEM. 2S403) | ||||
9M-3866 | [1] | GASKET | ||
4S-7001 | [1] | RETAINER ASSEM. | ||
5B-6904 | [1] | SPRING | ||
(PART OF RETAINER ASSEM. 4S7001) | ||||
9M-3720 | [1] | COUNTER ASSEM. | ||
8H-5961 | [1] | COUNTER | ||
(PART OF COUNTER ASSEM. 9M3720) | ||||
9M-7660 | [1] | GASKET | ||
8H-5124 | [1] | PLATE | ||
7B-3028 | [2] | SCREW | ||
(PARTS OF HOUSING ASSEM. 2S403) | ||||
2B-2695 H | [1] | BOLT | ||
3B-4505 H | [1] | LOCKWASHER | ||
2S-0404 | [1] | SHAFT | ||
9M-4256 | [1] | BEARING | ||
(PART OF HOUSING ASSEM. 2S403) | ||||
7S-4441 H | [1] | ADAPTER | ||
4M-8303 H | [1] | SEAL | ||
4D-9986 H | [1] | SEAL | ||
1S-3365 | [1] | WINDOW (PLASTIC) | ||
3S-9557 | [4] | SCREW | ||
1D-4539 H | [1] | BOLT | ||
3B-4505 H | [1] | LOCKWASHER | ||
H | NOT PART OF 2S422 SERVICE METE |
#UEH0136S0047
9S-4137: SERVICE METER
SERVICE METER (9S4137 N/S)
Serial No. 41J432, 455, 456, 458, 461, 463 to 465, 467 to 487, 490 to 492,
494 to 507, 509 to 523, 525 to 573, 575 to 660, 664 to 666, 671, 673 to 677,
680, 684, 685, 688 to 692, 694, 697 to 702, 704 to 706, 711 to 717, 776, 779,
783, 790 and 41J792 inclusive
Serial No. 41J432, 455, 456, 458, 461, 463 to 465, 467 to 487, 490 to 492,
494 to 507, 509 to 523, 525 to 573, 575 to 660, 664 to 666, 671, 673 to 677,
680, 684, 685, 688 to 692, 694, 697 to 702, 704 to 706, 711 to 717, 776, 779,
783, 790 and 41J792 inclusive
Parts for your 920 WHEEL LOADER:
CATERPILLAR SIS#UEH0136S0048
9S-7993: SERVICE METER
SERVICE METER (9S7993 N/S)
Serial No. 41J661 to 663, 667 to 670, 672, 678, 679, 681 to 683, 686, 687,
693, 695, 696, 703, 707 to 710, 718 to 775, 777, 778, 780 to 782, 784 to
789, 791 and 41J793--Up
Serial No. 41J661 to 663, 667 to 670, 672, 678, 679, 681 to 683, 686, 687,
693, 695, 696, 703, 707 to 710, 718 to 775, 777, 778, 780 to 782, 784 to
789, 791 and 41J793--Up
Parts for your 920 WHEEL LOADER:
CATERPILLAR SIS#UEH0136S0049
7S-7859: GASKET
FUEL PUMP HOUSING AND GOVERNOR (7S7859 N/S)
7S9333 Governor and 7S8831 Fuel Pump Housing parts are shown on Pages 32 & 36
7S9333 Governor and 7S8831 Fuel Pump Housing parts are shown on Pages 32 & 36
Parts for your 920 WHEEL LOADER:
CATERPILLAR SISInformation:
BASIC ENGINE
AIR COMPRESSOR GP
General Service Information
Truck Engine News
Special Instruction
Troubleshooting Compressed Air System Components and Performance{1803, 5500}
Troubleshooting Compressed Air System Components and Performance{1803, 5500}
Troubleshooting Compressed Air System Components and Performance{1803, 5500}
Specifications
Systems Operation
Testing and Adjusting
Disassembly and Assembly
Service Magazine