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WIRING DIAGRAM (7K9637 N/S)--24 Volt System Effective with Serial No. 41J919 920 WHEEL LOADER


ELECTRICAL AND STARTING SYSTEM
BATTERY GP
HARNESS GP
ALTERNATOR GP-CHARGING
SWITCH GP
POWER TRAIN
FILTER GP
PUMP GP

WHEEL LOADER 920 WHEEL LOADER 41J
 920 WHEEL LOADER 41J00001-02576 (MACHINE) UEH0136S 920 41J   (1970)

ELECTRICAL AND STARTING SYSTEM

BATTERY GP
7K-9637 BATTERY AND WIRING
WIRING DIAGRAM
6K-8258 WIRING DIAGRAM
WIRING DIAGRAM
7K-9637 WIRING DIAGRAM
 

#UEH0136S0100
 

7K-9637: WIRING DIAGRAM

WIRING DIAGRAM (7K9637 N/S)--24 Volt System
Effective with Serial No. 41J919
UEH0136S0100 UEH0136S
7K9637 WIRING DIAGRAM Parts scheme
  For full view, you need register

Parts for your 920 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
 

#UEH0136S0101
 

7K-1529: WIRING HARNESS

7K1529 WIRING HARNESS
Part of Battery and Wiring shown on Page 50
c105868 UEH0136S
7K1529 WIRING HARNESS Parts scheme
  For full view, you need register

Parts for your 920 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7K-1528 [1] TUBE  
2. 4K-6492 [2] TERMINAL  
3. 4K-6494 [1] TERMINAL  
4. 6H-6756 [1] TERMINAL  
5. 6K-7361 [2] DISCONNECT  
6. 1H-6249 [1] TERMINAL  
7. 7K-1442 [1] DISCONNECT  
 

#UEH0136S0102
 

7K-1590: WIRING HARNESS

7K1590 WIRING HARNESS
Serial No. 41J1 to 41J593 inclusive
Part of Battery & Wiring shown on Page 50A
c105867 UEH0136S
7K1590 WIRING HARNESS Parts scheme
  For full view, you need register

Parts for your 920 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5K-0786 [12] TERMINAL  
2. 2D-3981 [20] INSULATOR  
3. 4K-6495 [3] TERMINAL  
4. 4K-8229 [7] TERMINAL  
5. 4K-6494 [5] TERMINAL  
6. 4K-6492 [6] TERMINAL  
7. 8B-0653 [6] INSULATOR  
8. 6K-7361 [1] DISCONNECT  
9. 7K-1443 [1] DISCONNECT  
 

#UEH0136S0103
 

7K-7240: WIRING HARNESS

7K7240 WIRING HARNESS
Serial No. 41J594 to 41J918 inclusive. Part of Battery & Wiring shown on Page 50C
c116578 UEH0136S
7K7240 WIRING HARNESS Parts scheme
  For full view, you need register

Parts for your 920 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2D-8781 C [11] TERMINAL  
2. 6K-7361 [1] DISCONNECT  
3. 2D-8757 C [3] TERMINAL  
4. 4K-8229 [7] TERMINAL  
5. 7F-9224 [4] TERMINAL  
6. 1F-7240 C [6] TERMINAL  
7. 7K-1443 [1] DISCONNECT  
  C   INDICATES CHANGE
 

#UEH0136S0104
 

7K-9011: WIRING HARNESS ASSEMBLY

7K9011 WIRING HARNESS ASSEMBLY
Serial No. 41J919-Up
Part of Battery and Wiring shown on Pages 50E and 51
c116579 UEH0136S
7K9011 WIRING HARNESS ASSEMBLY Parts scheme
  For full view, you need register

Parts for your 920 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2D-8781 C [9] TERMINAL  
2. 7K-1443 C [1] DISCONNECT  
3. 2D-8757 C [1] TERMINAL  
4. 4K-8229 [7] TERMINAL  
5. 7F-9224 C [6] TERMINAL  
6. 1F-7240 C [9] TERMINAL  
7. 6K-6383 C [1] DISCONNECT  
  C   INDICATES CHANGE
 

#UEH0136S0105
 

3A-1874: REGULATOR ASSEMBLY

3A1874 REGULATOR ASSEMBLY
Part of Battery & Wiring shown on Pages 50 & 50B
c107531 UEH0136S
3A1874 REGULATOR ASSEMBLY Parts scheme
  For full view, you need register

Parts for your 920 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3A-1711 [1] KIT (Lead Assem.)  
    (Includes Lead Assem. & Hardware)
2. 4B-1237 [1] SCREW  
3. 4B-2049 [4] NUT  
4. 3B-4502 [4] LOCKWASHER  
5. 3H-0240 [1] WASHER  
6. 3A-1735 [1] KIT (Regulator Shock Mount)  
    (Includes Brackets, Ground Wire, Grommet Assem. and Hardware)
7. 9F-6580 [3] BOLT  
  3B-4504 [3] LOCKWASHER  
  1B-4330 [3] NUT  
 

#UEH0136S0106
 

3K-1650: SWITCH AS-LIGHT

3K1650 SWITCH ASSEMBLY
Part of Battery & Wiring shown on Pages 50A, 50C & 51
c130417 UEH0136S
3K1650 SWITCH AS-LIGHT Parts scheme
  For full view, you need register

Parts for your 920 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7S-5432 [1] KNOB  
  5L-7200 [1] SCREW  
  3B-4501 [1] LOCKWASHER  
2. 8F-3436 [1] NUT  
  9B-0453 [1] LOCKWASHER  
  8F-3434 [1] WASHER  
3. 9B-8916 [4] SCREW  
  3B-4501 [4] LOCKWASHER  
 

#UEH0136S0107
 

2S-6457: FILTER GP-TRANSMISSION

2S6457 TRANSMISSION FILTER GROUP
Serial No. 41J1 to 41J882 inclusive
Part of 9S5285 Transmission Arrangement shown on Pages 58A and 59
c101811 UEH0136S
2S6457 FILTER GP-TRANSMISSION Parts scheme
  For full view, you need register

Parts for your 920 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7B-3235 [6] BOLT  
2. 7S-8700 [1] COVER ASSEM.  
3. 3S-4398 [1] STUD  
    (Part of 7S8700 Cover Assem.)
4. 2H-3928 [1] SEAL  
5. 5K-1770 [1] SEAL  
6. 2H-3788 [1] NUT  
7. 4S-5858 [1] PLUG ASSEM.  
8. 7M-8485 [1] SEAL  
    (Part of 4S5858 Plug Assem.)
9. 8F-8882 [2] SEAL  
10. 2S-6462 [1] RETAINER  
11. 2S-6459 [1] HOUSING  
12. 9M-9740 [1] ELEMENT ASSEM. (Disposable)  
13. 2S-6466 [1] SPOOL  
14. 4M-7945 [1] SPRING  
15. 5M-7908 [1] PLUG ASSEM.  
  3J-1907 [1] SEAL  
    (Part of 5M7908 Plug Assem.)
16. 4S-8566 [1] PLUG ASSEM.  
  3D-2824 [1] SEAL  
    (Part of 4S8566 Plug Assem.)
 

#UEH0136S0108
 

2S-6457: FILTER GP-TRANSMISSION

2S6457 TRANSMISSION FILTER GROUP
Serial No. 41J883-Up
Part of 9S5285 Transmission Arrangement shown on Page 59
c211605 UEH0136S
2S6457 FILTER GP-TRANSMISSION Parts scheme
  For full view, you need register

Parts for your 920 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7B-3235 [6] BOLT  
2. 7S-8700 [1] COVER ASSEM.  
3. 3S-4398 [1] STUD  
4. 2H-3928 [1] SEAL  
5. 5K-1770 [1] SEAL  
6. 2H-3788 [1] NUT  
7. 9S-4205 C [1] PLUG  
8. 7M-8485 C [1] SEAL  
9. 8F-8882 [2] SEAL  
10. 2S-6462 [1] RETAINER  
11. 2P-2042 C [1] HOUSING  
12. 9M-9740 [1] ELEMENT ASSEM. (Disposable)  
13. 1P-9600 C [1] SPOOL  
14. 9M-1986 C [1] SPRING  
15. 9S-4191 C [1] PLUG  
  3J-1907 C [1] SEAL  
16. 9S-8008 C [1] PLUG  
  3D-2824 C [1] SEAL  
  C   INDICATES CHANGE
 

#UEH0136S0109
 

3S-2616: PUMP GP-TRANSMISSION

3S2616 TRANSMISSION PUMP GROUP
Part of 9S5285 TRANSMISSION ARRANGEMENT SHOWN ON Pages 58 and 58B
c208886 UEH0136S
3S2616 PUMP GP-TRANSMISSION Parts scheme
  For full view, you need register

Parts for your 920 WHEEL LOADER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  8M-5226 [1] BODY  
  5H-3252 [1] SEAL  
  3F-0957 [2] DOWEL  
  3K-0834 [2] BEARING  
    (Part of Cover Assem. 3S1405)
  3S-2613 [1] GEAR (26 Teeth-Drive)  
  9S-8004 C [1] PLUG  
  3J-1907 C [1] SEAL  
  3S-2615 [1] ADAPTER  
  3K-0834 [2] BEARING  
    (Parts of Base Assem. 3S2612)
  2S-3567 [2] BOLT  
  8M-3175 [2] WASHER  
  3S-2612 [1] BASE ASSEM.  
  3S-2614 [1] GEAR (26 Teeth-Idler)  
  5H-3252 [1] SEAL  
  3S-1405 [1] COVER ASSEM.  
  3F-0957 [2] DOWEL  
  C   INDICATES CHANGE
 

Information:

Truck Engine News
Coolant/Battery Tester Group Quickly Tests Coolant and Battery Acid {0773, 0785}
2004/12/01
Engine News
Special Instruction
Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785}
Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785}
Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}
Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}
Use Of 6V3025 Battery Cable Repair Kit{0613, 1400}
Use Of 6V3025 Battery Cable Repair Kit{0613, 1400}
Battery Ratings And Cross Reference Chart{1401}
Battery Ratings And Cross Reference Chart{1401}
Service Letter-NACD
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Service Letter-Australia
Service Letter-CFEL
Service Letter-CSARL
Service Letter-Americas
Service Letter-Brazil
Service Letter-Truck/Ag/Marine
Technical Information Bulletin
Recommendations for Battery Charging and Temperatures for Machines and Generator Sets{1401, 751B}
Recommendations for Battery Charging and Temperatures for Machines and Generator Sets{1401, 751B}
Process for Communicating an Incident with a Battery{1401}
Process for Communicating an Incident with a Battery{1401}
Tool Operating Manual
M0077220 (NEHS1231) 115V & 230V Battery Chargers {1401, 751B}
M0077220 (NEHS1231) 115V & 230V Battery Chargers {1401, 751B}
M0090131 Battery Analyzer 480-4181 (484-4859 Group) {0374, 0599, 0709, 1401, 7468}
M0090131 Battery Analyzer 480-4181 (484-4859 Group) {0374, 0599, 0709, 1401, 7468}
Service Letter-China
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Service Letter-Asia
Service Letter-APD
Troubleshooting
MID 161 - CID 0168 - FMI 00
Product Link - PL522/523
MID 161 - CID 0168 - FMI 01
Product Link - PL522/523
MID 161 - CID 1251 - FMI 03
Product Link - PL522/523
MID 122 - CID 0168 - FMI 00
Product Link 121S/300
MID 122 - CID 0168 - FMI 01
Product Link 121S/300
MID 122 - CID 1251 - FMI 03
Product Link 121S/300
Disassembly and Assembly
Batteries And Battery Box
3304 VEHICULAR ENGINE FOR 920 & 930 WHEEL LOADERS
Service Magazine
Maintenance Free Batteries{1401}
1986/03/10
Requirements For Shipping Wet Batteries In The U.S.{1401,7500}
1986/04/07
Heavy-Duty Line Of Batteries Available To U.S. Dealers{1400,1401}
1986/09/01
Safety Vent Caps For Caterpillar Batteries{1401}
1977/07/11
5P957 And 5P3514 Coolant And Battery Tester{0786,1395,1401}
1987/03/23
Identification Of External Terminals On Alternators{1405,1406,1400}
1987/03/23
Alternator "R" Terminal Wire Assembly Available For Wiring Harness Repair{1408}
1987/05/04
Alternator/Generator Output Test On The Engine{1401,1404,1405,1406}
1987/05/04
Testing The Starter On The Engine{1401,1450}
1987/05/04
New Glow Plug Wiring Harness Prevents Short Circuit{1403}
1978/08/07
Be Sure Battery Cable-To-Starter Connection Has Correct Torque{1453}
1988/03/14
Maintenance-Free Batteries Require Different Troubleshooting Procedures{1401}
1988/06/20
Revised Instructions For Installation of New Maintenance Free Batteries{1401,1400}
1988/12/12
Fuse And Wire Assembly Is Available For Protection Of Earlier 6N5906 Service Meters{7480}
1979/01/29
Shorter Mounting Bolts Used For Glow Plug Wiring{1403,1412}
1979/05/21
New 35-Ampere Alternator Used On Some Engines In Caterpillar Equipment{1405,1406}
1979/08/13
Voltage Regulator Can Cause Variable Ammeter Indications{1410,1401,1405,1406,7467}
1979/10/22
Two Plug Assemblies (Booster Cables) Are Available To Start Machines{1401,1453}
1979/11/05
Batteries Can Be Damaged If Too Much Vacuum Is Used During Electrolyte Fill{1401}
1979/11/26
High Performance Maintenance Free Battery Available{1401}
1989/01/16
Limitations On Engine Cranking Time{1453,1401}
1989/03/27
Preventive Maintenance For Batteries{1401}
1989/03/27
Causes And Effects Of Low Battery Voltage On Electric Starters{1401,1453,1467}
1989/04/24
Procedure For Replacing Batteries Or Battery Cables {1401,1402,1411}
1989/05/01
Procedure For Replacing Batteries, Battery Cables Or Disconnect Switches {1401,1402,1411}
1989/05/01
Procedure For Replacing Batteries, Battery Cables Or Disconnect Switches {1401,1402,1411}
1989/05/01
Special Instruction, "Battery Charging Rate And Time Tables," Available On Oil Resistant Paper{0374,1401}
1989/06/19
Wiring Harness Conduit Component Sizes {1408}
1995/02/13
Identification Of External Terminals On Alternators {1405,1406,1400}
1998/12/07
Coolant/Battery Tester Group Quickly Tests Coolant and Battery Acid {0773, 0785}
2004/12/01

Caterpillar Parts SIS Catalog 920 :

WIRING DIAGRAM
6K-8258 WIRING DIAGRAM
7K-9637 BATTERY AND WIRING
BATTERY AND WIRING
7K-9637 BATTERY AND WIRING
7K-9637 BATTERY AND WIRING
BATTERY AND WIRING
7K-9637 BATTERY AND WIRING
7K-9637 BATTERY AND WIRING
BATTERY AND WIRING
7K-9637 BATTERY AND WIRING
6K-8238 BATTERY AND WIRING
WIRING HARNESS
7K-1529 WIRING HARNESS
WIRING HARNESS
7K-1590 WIRING HARNESS
WIRING HARNESS
7K-7240 WIRING HARNESS
WIRING HARNESS ASSEMBLY
7K-9011 WIRING HARNESS ASSEMBLY
REGULATOR ASSEMBLY
3A-1874 REGULATOR ASSEMBLY
SWITCH AS-LIGHT
3K-1650 SWITCH AS-LIGHT
FILTER GP-TRANSMISSION
2S-6457 FILTER GP-TRANSMISSION
FILTER GP-TRANSMISSION
2S-6457 FILTER GP-TRANSMISSION

Truck sale:

Caterpillar 920-14, Wheel Loaders, Construction
185,300 
Caterpillar 920-14, Wheel Loaders, Construction
- Wheel Loaders
FOLEY EQUIPMENT COMPANY
Caterpillar 920-14, Wheel Loaders, Construction
195,400 
Caterpillar 920-14, Wheel Loaders, Construction
- Wheel Loaders
FOLEY EQUIPMENT COMPANY
Caterpillar 920-14, Wheel Loaders, Construction
167,200 
Caterpillar 920-14, Wheel Loaders, Construction
- Wheel Loaders
FOLEY EQUIPMENT COMPANY
 
97,749 
Caterpillar 920 V SL4, Wheel Loaders, Construction
- Wheel Loaders
FINANZAUTO S.A.
Caterpillar 920, Wheel Loaders, Construction
161,000 
Caterpillar 920, Wheel Loaders, Construction
- Wheel Loaders
THOMPSON TRACTOR CO., INC.
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The names Cat, Caterpillar, John Deere, Komatsu, Volvo, Hitachi, Doosan, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
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