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7S6872 POWER SHIFT TRANSMISSION ARRANGEMENT Serial No. 6R1 to 6R478 inclusive and Test No. 5327. 7S6871 Torque Converter, 7S8660 Pump, 3S6830 Oil Filter, 5S1049 Transmission, 5S916 Transfer Gears and 5S7844 Check Valve parts are shown on Pages 54, 57, 60, 61 and 64 See Page 24 for Gasket Kits D5


POWER TRAIN
TRANSMISSION GP
DRIVE GP
OPERATOR STATION
PANEL GP
POWER TRAIN
TORQUE CONVERTER GP
OPERATOR STATION
CONTROL GP-TRANSMISSION


POWER TRAIN

TRANSMISSION GP
 

#UEH0252S0110
 

7S-6872: POWER SHIFT TRANSMISSION ARRANGEMENT

7S6872 POWER SHIFT TRANSMISSION ARRANGEMENT
Serial No. 6R1 to 6R478 inclusive and Test No. 5327. 7S6871 Torque Converter, 7S8660 Pump, 3S6830 Oil Filter, 5S1049
Transmission, 5S916 Transfer Gears and 5S7844 Check Valve parts are shown on Pages 54, 57, 60, 61 and 64
See Page 24 for Gasket Kits
c123953 UEH0252S
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Parts for your D5 TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1D-4720 [12] NUT  
2. 3B-4510 [12] LOCKWASHER  
3. Y [1] TRANSMISSION GROUP  
    (See Separate Illustration)
4. Y [1] VALVE GROUP  
    (See Separate Illustration)
5. 0V-0375 [4] BOLT  
6. 3B-4508 [4] LOCKWASHER  
7. Y [1] FILTER GROUP  
    (See Separate Illustration)
8. 8M-5248 [5] SEAL  
9. 3S-6886 [1] GASKET  
10. 8M-5249 C [2] SEAL  
11. 2M-3818 C [1] SEAL  
12. 7S-8622 [1] GASKET  
13. 7S-8660 Y [1] TRANSMISSION PUMP GROUP  
    (See Separate Illustration)
14. 0L-2070 [2] BOLT (2.25" long)  
  1A-2029 [3] BOLT (1.125" long)  
15. 3B-4506 [24] LOCKWASHER  
16. Y [1] TORQUE CONVERTER GROUP  
    (See Separate Illustration)
17. 0S-1591 [5] BOLT  
18. 1D-4717 [12] NUT  
19. 3F-7673 [1] NUT  
  7F-0548 [1] WASHER  
20. 7S-8621 [1] GEAR (59 Teeth)  
  1B-8714 [1] KEY  
21. 3B-1915 [2] BOLT  
22. 8M-4988 [2] SEAL  
23. 5H-4082 [1] SEAL  
24. Y [1] TRANSFER GEAR GROUP  
    (See Separate Illustration)
  C   INDICATES CHANGE FROM PREVIOUS
  Y   SEPARATE ILLUSTRATION
 

#UEH0252S0111
 

2P-1060: POWER SHIFT TRANSMISSION ARRANGEMENT

2P1060 POWER SHIFT TRANSMISSION ARRANGEMENT
Serial No. 6R479-Up and Test No. 18939. 2P1064 Torque Converter, 7S8660 Pump, 3S6830 Oil Filter, 5S1049 Transmission,
5S916 Transfer Gears and 5S7844 Check Valve parts are shown on Pages 54A, 57, 60, 61 and 64
See Page 24 for Gasket Kits
c113782 UEH0252S
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Parts for your D5 TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1D-4720 [12] NUT  
2. 3B-4510 [12] LOCKWASHER  
3. Y [1] TRANSMISSION  
    (See Separate Illustration)
4. Y [1] VALVE  
    (See Separate Illustration)
5. 0V-0375 [4] BOLT  
6. 3B-4508 [4] LOCKWASHER  
7. Y [1] FILTER  
    (See Separate Illustration)
8. 8M-5248 [5] SEAL  
9. 3S-6886 [1] GASKET  
10. 8M-5249 [2] SEAL  
11. 2M-3818 [1] SEAL  
12. 7S-8622 [1] GASKET  
13. 7S-8660 Y [1] TRANSMISSION PUMP GROUP  
    (See Separate Illustration)
14. 0L-2070 [2] BOLT (2.25" long)  
  1A-2029 [3] BOLT (1.125" long)  
15. 3B-4506 [24] LOCKWASHER  
16. Y [1] TORQUE CONVERTER  
    (See Separate Illustration)
17. 0S-1591 [5] BOLT  
18. 1D-4717 [12] NUT  
19. 3F-7673 [1] NUT  
  7F-0548 [1] WASHER  
20. 7S-8621 [1] GEAR (59 Teeth)  
  1B-8714 [1] KEY  
21. 3B-1915 [2] BOLT  
22. 8M-4988 [2] SEAL  
23. 5H-4082 [1] SEAL  
24. Y [1] TRANSFER GEAR  
    (See Separate Illustration)
  5S-1052 [1] COVERS GROUP  
    (NOT SHOWN-Shipping & Storage)
  Y   SEPARATE ILLUSTRATION
 

#UEH0252S0112
 

5S-4430: FLEXIBLE COUPLING DRIVE

FLEXIBLE COUPLING DRIVE (5S4430 N/S)
Serial No. 6R1 to 6R478 inclusive
c128610 UEH0252S
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Parts for your D5 TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6H-1717 [26] BOLT  
2. 3B-4508 [28] LOCKWASHER  
3. 8B-5144 [1] BOLT  
4. 8S-0531 [1] WASHER  
5. 8S-0529 [1] WASHER ASSEM.  
6. 9M-6803 [1] DOWEL  
    (Part of 8S529 Assem.)
7. 8S-0510 [1] FLANGE  
8. 5S-4435 [1] FLANGE ASSEM.  
9. 5S-3585 [1] PLUG  
    (Part of 5S4435 Assem.)
10. 8S-1495 [1] GASKET  
11. 5S-4433 [1] SEAL  
12. 8S-0506 [1] FLANGE  
13. 0S-1587 [6] BOLT  
  7M-7205 [6] LOCK  
14. 8S-2338 [1] COVER ASSEM.  
  5S-4431 [1] COVER  
    (Part of 8S2338 Assem.)
15. 0L-1329 [2] BOLT  
16. 5S-4428 [4] JOINT  
 

#UEH0252S0113
 

3A-2945: FLEXIBLE COUPLING DRIVE GROUP

3A2945 FLEXIBLE COUPLING DRIVE GROUP
Serial No. 6R479-Up
c151802 UEH0252S
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Parts for your D5 TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3A-2946 [1] FLANGE  
2. 0S-1587 [6] BOLT  
3. 3B-4508 [34] LOCKWASHER  
4. 8S-1495 [1] GASKET  
5. 6H-1717 [26] BOLT  
6. 5S-4428 C [4] JOINT  
7. 5S-4435 [1] FLANGE ASSEM.  
8. 5S-3585 [1] PLUG  
9. 0L-1329 [2] BOLT  
10. 2P-1050 [1] COVER ASSEM.  
11. 5S-4429 [2] BLOCK  
  C   INDICATES CHANGE
 

#UEH0252S0114
 

3S-9145: TRANSMISSION GAUGE GROUP

3S9145 TRANSMISSION GAUGE GROUP
c204933 UEH0252S
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Parts for your D5 TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6H-6692 [1] INDICATOR  
    (Converter Temperature)
2. 0T-0102 [1] BOLT  
  1D-4717 [1] NUT  
  3B-4506 [1] LOCKWASHER  
  4B-4278 [1] WASHER  
3. 2B-2404 [2] CLIP  
  8F-0244 [2] GROMMET  
4. 6H-6699 [1] ADAPTER  
 

#UEH0252S0115
 

7S-6871: TORQUE CONVERTER GROUP

7S6871 TORQUE CONVERTER GROUP
Serial No. 6R1 to 6R478 inclusive and Test No. 5327. Part of 7S6872 Power Shift
Transmission Arrangement shown on Page 52. 1T740 Torque Converter parts are shown
on Page 54B. See Page 24 for Gasket Kit
c129787 UEH0252S
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Parts for your D5 TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7S-6865 [1] COVER  
2. 1A-2029 [14] BOLT  
3. 3B-4506 [20] LOCKWASHER  
4. 7S-6866 [1] GASKET  
5. 0S-1588 [4] BOLT  
6. 5M-7908 [2] PLUG ASSEM.  
  3J-1907 [2] SEAL  
    (1 in each 5M7908 Plug Assem.)
7. 4S-8566 [1] PLUG ASSEM.  
  3D-2824 [1] SEAL  
    (Part of 4S8566 Plug Assem.)
8. 0S-1571 [8] BOLT  
9. 7S-6868 [1] HOUSING ASSEM.  
  3B-0645 [1] PLUG  
    (Part of 7S6868 Housing Assem.)
10. 5S-4408 [1] SEAL  
11. 1D-4717 [2] NUT  
12. 9S-8419 C [1] GASKET  
13. 1T-0740 Y [1] CONVERTER ASSEM.  
    (See Separate Illustration)
14. 7S-6870 [1] COVER ASSEM.  
  1F-1006 [2] DOWEL  
15. 2M-1538 [4] STUD  
    (Parts of 7S6870 Cover Assem.)
16. 5H-1901 [1] OUTER RACE AND ROLLER ASSEM.  
17. 3J-8903 [1] RING  
  C   INDICATES CHANGE FROM PREVIOUS
  Y   SEPARATE ILLUSTRATION
 

#UEH0252S0116
 

2P-1064: TORQUE CONVERTER GP

2P1064 TORQUE CONVERTER GROUP
Serial No. 6R479-Up and Test No. 18939. Part of 2P1060 Transmission Arrangement
shown on Page 52A. 1T1020 Torque Converter parts are shown on Page 55
See Page 24 for Gasket Kits
c207570 UEH0252S
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Parts for your D5 TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7S-6865 [1] COVER  
2. 1A-2029 [14] BOLT  
3. 3B-4506 [20] LOCKWASHER  
4. 3P-1605 C [1] GASKET  
5. 0S-1588 [4] BOLT  
6. 9S-4191 [2] PLUG  
  3J-1907 [2] SEAL  
7. 9S-4183 [1] PLUG  
  030-2824 [1] SEAL  
8. 0S-1571 [8] BOLT  
9. 7S-6868 [1] HOUSING ASSEM.  
  3B-0645 [1] PLUG  
  8M-5248 [1] SEAL  
10. 5S-4408 [1] SEAL  
11. 1D-4717 [2] NUT  
12. 9S-8419 [1] GASKET  
13. 1T-1020 Y [1] CONVERTER ASSEM.  
    (See Separate Illustration)
14. 7S-6870 [1] COVER ASSEM.  
  1F-1006 [2] DOWEL  
15. 2M-1538 [4] STUD  
16. 5H-1901 [1] OUTER RACE AND ROLLER ASSEM.  
17. 3J-8903 [1] RING  
  C   INDICATES CHANGE
  Y   SEPARATE ILLUSTRATION
 

#UEH0252S0117
 

1T-0740: TORQUE CONVERTER ASSEMBLY

1T740 TORQUE CONVERTER ASSEMBLY
Serial No. 6R1 to 6R478 inclusive
Torque Converter Serial No. 38T1-Up
Part of Torque Converter shown on Page 54
c106795 UEH0252S
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Parts for your D5 TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1T-0745 [1] FLANGE  
2. 8B-5964 [1] RACE  
3. 0S-1748 [12] BOLT  
4. 3F-3727 [1] RING  
5. 4B-3388 [36] BOLT  
6. 1T-0738 [36] WASHER  
7. 1T-0064 [1] CARRIER  
8. 1A-2209 [8] BOLT  
9. [1] PLATE (Name)  
10. 4B-4158 [2] SCREW  
11. 4H-1440 [6] PIN  
12. 1T-0748 [1] SHAFT  
13. 1T-0747 [1] CARRIER ASSEM.  
14. 3H-6849 [1] BEARING  
15. 1T-0445 [1] SLEEVE  
    (Parts of 1T747 Carrier Assem.)
16. 1T-0772 [1] RING  
17. 1T-0521 [1] RETAINER  
18. 1T-0425 [1] BEARING  
19. 1T-0699 [1] WHEEL (Impeller)  
20. 0S-1584 [1] BOLT  
21. 1T-0414 [8] BOLT  
22. 1T-0749 [1] HOUSING  
23. 1T-0052 [1] WHEEL (Turbine)  
24. 1T-0535 [1] WHEEL ASSEM. (Guide)  
25. 1T-0742 [1] CARRIER  
26. 1T-0744 [1] SPACER  
27. 1T-0769 [1] BEARING  
28. 1T-0531 [1] RETAINER  
29. 7M-5130 [1] PIN  
 

#UEH0252S0118
 

1T-1020: TORQUE CONVERTER GROUP

1T1020 TORQUE CONVERTER GROUP
Serial No. 6R479-Up. Torque Converter Serial No. 54T1-Up
Part of 2P1064 Torque Converter Group shown on Page 54A
c154233 UEH0252S
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Parts for your D5 TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1T-0745 [1] FLANGE  
2. 8B-5964 [1] RACE  
3. 0S-1748 [12] BOLT  
4. 3F-3727 [1] RING  
5. 4B-3388 [36] BOLT  
6. 1T-0738 [36] WASHER  
7. 1T-0064 [1] CARRIER  
8. 1A-2209 [8] BOLT  
9. 1T-0094 [1] PLATE (Name)  
10. 4B-4158 [2] SCREW  
11. 4H-1440 [6] PIN  
12. 1T-0748 [1] SHAFT  
13. 1T-0747 [1] CARRIER ASSEM.  
14. 3H-6849 [1] BEARING  
15. 1T-0445 [1] SLEEVE  
16. 1T-0772 [1] RING  
17. 1T-0521 [1] RETAINER  
18. 1T-0425 [1] BEARING  
19. 1T-0387 [1] WHEEL (Impeller)  
20. 0S-1584 [1] BOLT  
21. 1T-0414 [8] BOLT  
22. 1T-0749 [1] HOUSING  
23. 1T-0052 [1] WHEEL (Turbine)  
24. 1T-0937 [1] WHEEL ASSEM. (Guide)  
25. 1T-0945 [1] CARRIER  
26. 1T-0744 [1] SPACER  
27. 1T-0769 [1] BEARING  
28. 1T-0531 [1] RETAINER  
29. 7M-5130 [1] PIN  
 

#UEH0252S0119
 

3S-8199: TRANSMISSION CONTROL LINKAGE GROUP

3S8199 TRANSMISSION CONTROL LINKAGE GROUP
c207568 UEH0252S
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Parts for your D5 TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3S-7678 [1] GUARD ASSEM.  
2. 6M-4016 [1] LUG  
3. 9F-6445 [3] NUT (Weld)  
4. 9F-2978 [4] NUT (Weld)  
5. 1S-5304 [2] LUG  
    (Parts of 3S7678 Assem.)
6. 3B-4506 [10] LOCKWASHER  
7. 0L-1351 [3] BOLT  
8. 9S-1819 [1] GUIDE  
9. 8S-2964 [1] LEVER ASSEM.  
10. 5H-3895 [1] BEARING  
    (Part of 8S2964 Assem.)
11. 7M-0706 [1] KNOB  
12. 9S-0552 [1] GUARD ASSEM.  
13. 0S-1591 [1] BOLT  
  1D-4717 [1] NUT  
14. 4B-1280 [3] SCREW  
15. 2M-8908 [1] KNOB  
16. 5S-3215 [1] ROD (Safety)  
17. 5S-3214 [1] BRACKET ASSEM.  
18. 5H-9839 [1] PIN  
19. 4M-8799 [1] SPRING  
20. 4M-0496 [1] BOLT  
21. 4M-0497 [1] NUT  
22. 4M-0495 [4] ROD END  
23. 1B-2578 [4] NUT  
24. 0S-1585 [2] BOLT  
25. 3B-4508 [2] LOCKWASHER  
26. [1] BRACKET  
27. 3S-6595 [1] ROD (Speed Range)  
28. 5J-9158 C [2] WASHER 1.58 mm(.062 in.)thick  
29. 0T-0924 [4] BOLT  
30. 1B-4203 [4] NUT  
31. 3S-6593 [1] LEVER  
32. 1B-8706 [3] KEY  
33. 9S-2171 [1] ROD (Forward & Reverse)  
34. 3S-6592 [1] LEVER  
35. 4D-9483 [1] BOLT  
36. 3S-6591 [1] LEVER  
37. 9M-1340 [1] SHAFT ASSEM.  
38. 8B-4037 [1] WASHER  
39. 4B-4278 C [1] WASHER 1.66 mm(.065 in.)thick  
40. 6D-5974 [2] BEARING  
41. 8B-2278 [1] LOCK  
42. 1A-1460 [1] BOLT  
43. 2M-7167 [1] SPACER  
44. 0S-0509 [4] BOLT  
45. 8S-9191 [1] BOLT  
46. 1D-4717 [1] NUT  
47. 1F-2280 [1] SPACER  
  C   INDICATES CHANGE
 

Information:

Special Instruction
Installation Of 9P2680 Transmission Case Assembly{3150}
Installation Of 9P2680 Transmission Case Assembly{3150}
Installation Of 3T3394 Power Shift Transmission Arrangement{3150}
Installation Of 3T3394 Power Shift Transmission Arrangement{3150}
Procedure to Salvage the Slots for the Pin and Holes for the Reaction Dowel in Transmission Clutch Plates, Pistons, and Housings {3030, 3050, 3169, 3170, 3190}
Procedure to Salvage the Slots for the Pin and Holes for the Reaction Dowel in Transmission Clutch Plates, Pistons, and Housings {3030, 3050, 3169, 3170, 3190}
Specifications
Transmission<BR> (Power Shift)
D5 TRACTOR POWER TRAIN
Direct Drive Transmission
D5 TRACTOR POWER TRAIN
Tool Operating Manual
M0074040: 509-5085 Lifting Tool Assembly {0374, 0599, 0629, 0632, 3023, 3159, 3160, 5363, 7000}
M0074040: 509-5085 Lifting Tool Assembly {0374, 0599, 0629, 0632, 3023, 3159, 3160, 5363, 7000}
Reuse And Salvage Guidelines
Procedure to Salvage the Slots for the Pin and Holes for the Reaction Dowel in Transmission Clutch Plates, Pistons, and Housings {3030, 3050, 3169, 3170, 3190}
Procedure to Salvage the Slots for the Pin and Holes for the Reaction Dowel in Transmission Clutch Plates, Pistons, and Housings {3030, 3050, 3169, 3170, 3190}
Reusability of Drive Train Gears {3002, 3159, 3256, 4055}
Reusability of Drive Train Gears {3002, 3159, 3256, 4055}
Transmission, Torque Converter and Relief Valve Bench Test Procedures Reference Manual Contents {3030, 3101, 3133}
Transmission, Torque Converter and Relief Valve Bench Test Procedures Reference Manual Contents {3030, 3101, 3133}
Identification of Non-Metallic Discs that are Used in Power Shift Transmissions {3030, 3155}
Identification of Non-Metallic Discs that are Used in Power Shift Transmissions {3030, 3155}
Transmission Clutch Plates and Disc Assemblies with Cellulose Friction Material {3030, 3155, 3190}
Transmission Clutch Plates and Disc Assemblies with Cellulose Friction Material {3030, 3155, 3190}
Transmission Clutch Plates and Disc Assemblies with Sintered Bronze Friction Material {3030, 3155, 3190}
Transmission Clutch Plates and Disc Assemblies with Sintered Bronze Friction Material {3030, 3155, 3190}
Specifications for Inspection of Driveline Fasteners {3030, 3101, 3159, 3253, 3258, 3278, 4050}
Specifications for Inspection of Driveline Fasteners {3030, 3101, 3159, 3253, 3258, 3278, 4050}
Identification and Applications of Transmission Clutch Plates and Specifications to Machine Reaction Faces for Power Shift Transmissions {3054, 3155, 3160, 3190}
Identification and Applications of Transmission Clutch Plates and Specifications to Machine Reaction Faces for Power Shift Transmissions {3054, 3155, 3160, 3190}
Transmission Reuse and Salvage Manual Contents {0374, 3030}
Transmission Reuse and Salvage Manual Contents {0374, 3030}
Clutch Ring Gears For All Power Shift Transmissions {3030, 3155}
Clutch Ring Gears For All Power Shift Transmissions {3030, 3155}
Procedure to Salvage Tang Slots on Transmission and Brake Pistons {0679, 3160, 4011, 4251}
Procedure to Salvage Tang Slots on Transmission and Brake Pistons {0679, 3160, 4011, 4251}
Repair of Transmission, Torque Converter, and Torque Divider Shafts {3000, 3063, 3100}
Repair of Transmission, Torque Converter, and Torque Divider Shafts {3000, 3063, 3100}
Reuse and Salvage of Transmission Components {3030}
Reuse and Salvage of Transmission Components {3030}
Procedure to Machine Damaged Transmission and Differential Yokes {3030, 3253, 3258}
Procedure to Machine Damaged Transmission and Differential Yokes {3030, 3253, 3258}
Procedures to Salvage Thrust Faces on Planetary Carriers {3160, 4050, 4051, 4093}
Procedures to Salvage Thrust Faces on Planetary Carriers {3160, 4050, 4051, 4093}
Repair of Reaction Dowel Holes in Transmission Clutch Housings {3030, 3155, 3169}
Repair of Reaction Dowel Holes in Transmission Clutch Housings {3030, 3155, 3169}
Thermal Spray Procedures for Clutch Housing Piston Bore {0679, 3160, 3169}
Thermal Spray Procedures for Clutch Housing Piston Bore {0679, 3160, 3169}
Thermal Spray Procedures for Clutch Piston Inside Diameter {0679, 3160, 3170}
Thermal Spray Procedures for Clutch Piston Inside Diameter {0679, 3160, 3170}
Thermal Spray Procedures for Transmission, Torque Converter and Torque Divider Shafts {0679, 0719, 3030, 3101, 3125, 3130}
Thermal Spray Procedures for Transmission, Torque Converter and Torque Divider Shafts {0679, 0719, 3030, 3101, 3125, 3130}
Thermal Spray Procedures for Transmission and Torque Converter Yokes {0599, 0679, 3001, 3030, 3101, 3160}
Thermal Spray Procedures for Transmission and Torque Converter Yokes {0599, 0679, 3001, 3030, 3101, 3160}
Contamination Control Guidelines
Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}
Proper Oil Changing Procedures {1000, 1308, 1316, 1325, 1348, 3000, 3004, 3005, 3030, 3064, 3067, 3080, 3081, 4000, 4001, 4050, 4051, 5050, 5056, 5068, 5095}
Obtaining Oil Sample for Analysis {1302, 1348, 3030, 3080, 3278, 4011, 4070, 5050, 5056, 5095, 7542}
Obtaining Oil Sample for Analysis {1302, 1348, 3030, 3080, 3278, 4011, 4070, 5050, 5056, 5095, 7542}
Bench Test Procedures
Transmission, Torque Converter and Relief Valve Bench Test Procedures Reference Manual Contents {3030, 3101, 3133}
Transmission, Torque Converter and Relief Valve Bench Test Procedures Reference Manual Contents {3030, 3101, 3133}
Disassembly and Assembly
Service Magazine

Caterpillar Parts SIS Catalog D5 :

Truck sale:

USD $19,800 
1980 CAT D550B

DON'S TRUCK & TRAILER SALES
Henryville, Indiana
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