ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GPSOLENOID GP
STARTING MOTOR GP
ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GP#UEH0585S0150
7S-3622: STARTING MOTOR GP-ELECTRIC
7S3622 STARTING MOTOR GROUP--24 Volt
Serial No. 47J1580, 1644, 1647, 1688 to 1714, 1716, 1723, 1803 to 2178
and 47J2180 to 47J2222 inclusive. 1P7838 & 1P7839 Starting Motor parts
are shown on Pages 44A-2 through 44A-6
Serial No. 47J1580, 1644, 1647, 1688 to 1714, 1716, 1723, 1803 to 2178
and 47J2180 to 47J2222 inclusive. 1P7838 & 1P7839 Starting Motor parts
are shown on Pages 44A-2 through 44A-6
Parts for your D6C TRACK-TYPE TRACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 1P-7838 Y | [1] | MOTOR | |
| -OR- | ||||
| 1P-7839 Y | [1] | MOTOR | ||
| (See Separate Illustration) | ||||
| 2. | 8S-2332 | [3] | BOLT | |
| 3. | 3B-4510 | [3] | LOCKWASHER | |
| 4. | 4H-7869 | [1] | GASKET | |
| 5. | 9F-4337 | [1] | WIRE ASSEM. | |
| 6. | 7F-8032 | [1] | TERMINAL (Ground) | |
| 7. | 9F-5509 | [2] | INSULATOR | |
| 8. | 9F-3068 | [1] | TERMINAL | |
| Y | SEPARATE ILLUSTRATION | |||
#UEH0585S0151
3A-1590: STARTING MOTOR
STARTING MOTOR (3A1590 N/S)
Serial No. 47J2179 and 47J2223-Up
3A1872 Starting Motor parts are shown on Pages 44A-7 & 44A-8
Serial No. 47J2179 and 47J2223-Up
3A1872 Starting Motor parts are shown on Pages 44A-7 & 44A-8
Parts for your D6C TRACK-TYPE TRACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 8S-2332 C | [3] | BOLT | |
| 3B-4510 | [3] | LOCKWASHER | ||
| 2. | 4H-7869 | [1] | GASKET | |
| 3. | 3A-1872 Y | [1] | MOTOR ASSEM. | |
| (Separate Illustration) | ||||
| 4. | 9F-4337 | [1] | WIRE ASSEM. | |
| (Includes) | ||||
| 5. | 7F-8032 | [1] | TERMINAL | |
| 6. | 9F-5509 | [2] | INSULATOR | |
| 7. | 9F-3068 | [1] | TERMINAL | |
| C | INDICATES CHANGE | |||
| Y | SEPARATE ILLUSTRATION | |||
#UEH0585S0152
9S-7976: SOLENOID AS
9S7976 SOLENOID ASSEMBLY--24 Volt
Serial No. 47J1580, 1644, 1647, 1688 to 1714, 1716, 1723, 1803 to 2178,
and 47J2180 to 47J2222 inclusive. Part of 1P7839 Motor Group shown
on Page 44A-5
Serial No. 47J1580, 1644, 1647, 1688 to 1714, 1716, 1723, 1803 to 2178,
and 47J2180 to 47J2222 inclusive. Part of 1P7839 Motor Group shown
on Page 44A-5
Parts for your D6C TRACK-TYPE TRACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 4B-2049 | [4] | NUT | |
| 2. | 8S-8023 | [1] | COVER ASSEM. | |
| 3. | 8S-8024 | [1] | GASKET | |
| (Part of 8S8023 Cover Assem.) | ||||
| 4. | 9B-7235 | [1] | SCREW | |
| 9B-7233 | [1] | LOCKWASHER | ||
| 5. | 8S-1528 | [1] | BOOT | |
| 6. | 8S-8021 | [1] | CORE ASSEM. | |
| The following Repair Kits are available: | ||||
| 8S-1524 | [1] | KIT (Terminal Stud-Battery) | ||
| 8S-1525 | [1] | KIT (Terminal Stud-Motor) | ||
| 9S-8688 | [1] | KIT (Core-Contact End) | ||
| 8S-1527 | [1] | KIT (Core-Yoke End) | ||
#UEH0585S0153
1P-7838: MOTOR GROUP
1P7838 MOTOR GROUP--Delco-Remy--24 Volt--Part 1 of 3
Serial No. 47J1580, 1644, 1647, 1688 to 1714, 1716, 1723, 1803 to 2178 and 47J2180 to 47J2222 inclusive
Part of 7S3622 Starting Motor Group shown on Page 44A. 4M1812 Switch parts are shown on Page 44
Only separate parts serviced. When complete Group is required order 1P7837
Serial No. 47J1580, 1644, 1647, 1688 to 1714, 1716, 1723, 1803 to 2178 and 47J2180 to 47J2222 inclusive
Part of 7S3622 Starting Motor Group shown on Page 44A. 4M1812 Switch parts are shown on Page 44
Only separate parts serviced. When complete Group is required order 1P7837
Parts for your D6C TRACK-TYPE TRACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 7F-4556 | [4] | BOLT | |
| 2. | 1L-4789 | [4] | LOCKWASHER | |
| 3. | 4M-1844 | [1] | FRAME ASSEM. | |
| 4. | 7S-9826 | [1] | PLUG | |
| 5. | 3S-2398 | [1] | BUSHING | |
| 6. | 2B-4602 | [1] | PLUG | |
| 7. | 9F-2547 | [1] | WICK | |
| 8. | 2L-8166 | [1] | WASHER | |
| 9. | 4M-1868 | [1] | ARMATURE ASSEM. | |
| 10. | 3L-3380 | [1] | BUSHING | |
| 11. | 4M-1839 | [1] | COIL ASSEM. | |
| 12. | 9H-3757 | [2] | WASHER | |
| 13. | 7F-3494 | [1] | WASHER | |
| 14. | 4M-1841 | [1] | CONNECTOR | |
| 15. | 1D-5117 | [2] | NUT | |
| 16. | 4M-1812 Y | [1] | SWITCH ASSEM. | |
| (See Separate Illustration) | ||||
| 17. | 6H-3622 | [4] | SCREW ASSEM. | |
| 18. | 3B-4508 | [1] | LOCKWASHER | |
| 19. | 3F-0379 | [8] | SCREW | |
| 20. | 4M-1840 | [1] | INSULATOR | |
| 21. | 4M-1831 | [2] | PLUG | |
| 22. | 4M-1832 | [2] | GASKET | |
| 23. | 1H-2629 | [2] | STRIP | |
| 24. | 8H-1141 | [4] | SHOE | |
| Y | SEPARATE ILLUSTRATION | |||
#UEH0585S0154
1P-7838: MOTOR GROUP
1P7838 MOTOR GROUP--Delco-Remy--24 Volt--Part 2 of 3
Serial No. 47J1580, 1644, 1647, 1688 to 1714, 1716, 1723, 1803 to 2178 and 47J2180 to 47J2222 inclusive
Part of 7S3622 Starting Motor Group shown on Page 44A. Only separate parts serviced
When complete Group is required order 1P7837
Serial No. 47J1580, 1644, 1647, 1688 to 1714, 1716, 1723, 1803 to 2178 and 47J2180 to 47J2222 inclusive
Part of 7S3622 Starting Motor Group shown on Page 44A. Only separate parts serviced
When complete Group is required order 1P7837
Parts for your D6C TRACK-TYPE TRACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 4M-1849 | [1] | LEAD ASSEM. | |
| 2. | 4M-0189 | [1] | SEAL | |
| 3. | 7F-3529 | [3] | WASHER | |
| 4. | 8H-0878 | [3] | LOCKWASHER | |
| 5. | 4B-1221 | [3] | SCREW | |
| 6. | 4M-1846 | [1] | PLATE ASSEM. | |
| 7. | 7F-3525 | [8] | BUSHING | |
| 8. | 7F-4550 | [1] | PLATE | |
| 9. | 5H-6467 | [2] | SCREW | |
| 10. | 7H-2079 | [8] | LOCKWASHER | |
| 11. | 2L-6679 | [2] | PLATE | |
| 12. | 7F-4546 | [4] | HOLDER | |
| 13. | 7F-3522 | [2] | SCREW | |
| 14. | 7F-3512 | [8] | SPRING | |
| 15. | 9M-7652 C | [1] | PLATE ASSEM. | |
| 16. | 7F-4549 | [2] | PLATE | |
| 17. | 4B-1311 | [2] | SCREW | |
| 18. | 7F-4545 | [1] | PLATE | |
| 19. | 3H-3697 | [2] | SCREW | |
| 20. | 2F-2860 | [6] | SCREW (.312" long) | |
| 4B-1220 | [2] | SCREW (.375" long) | ||
| 3B-4501 | [8] | LOCKWASHER | ||
| 21. | 4M-1845 | [8] | BRUSH ASSEM. | |
| 22. | 7F-3491 | [2] | WASHER | |
| 23. | 8F-9206 | [1] | SEAL | |
| 24. | 4M-1847 | [1] | BUSHING | |
| 25. | 4M-1848 | [1] | INSULATOR | |
| 26. | 7F-3494 | [1] | WASHER | |
| 27. | 3B-4508 | [2] | LOCKWASHER | |
| 28. | 1D-5117 | [1] | NUT | |
| 29. | 1D-4719 | [1] | NUT | |
| C | INDICATES CHANGE | |||
#UEH0585S0155
1P-7838: MOTOR GROUP
1P7838 MOTOR GROUP--Delco-Remy--24 Volt--Part 3 of 3
Serial No. 47J1580, 1644, 1647, 1688 to 1714, 1716, 1723, 1803 to 2178 and 47J2180 to 47J2222 inclusive
Part of 7S3622 Starting Motor Group shown on Page 44A. Only separate parts serviced
When complete Group is required order 1P7837
Serial No. 47J1580, 1644, 1647, 1688 to 1714, 1716, 1723, 1803 to 2178 and 47J2180 to 47J2222 inclusive
Part of 7S3622 Starting Motor Group shown on Page 44A. Only separate parts serviced
When complete Group is required order 1P7837
Parts for your D6C TRACK-TYPE TRACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 4M-1855 | [1] | PLUNGER ASSEM. | |
| 2. | 2S-4027 | [1] | WASHER | |
| 3. | 4M-1829 | [1] | BOOT | |
| 4. | 4M-1828 | [1] | RETAINER | |
| 5. | 9M-7609 | [1] | SPRING | |
| 6. | 4M-1827 | [1] | RETAINER | |
| 7. | 1H-1023 | [1] | SEAL | |
| 8. | 4M-1850 | [1] | HOUSING ASSEM. | |
| 9. | 9F-2547 | [1] | WICK | |
| 10. | 2B-4602 | [1] | PLUG | |
| 11. | 1M-9968 | [1] | BUSHING | |
| 12. | 2F-6678 | [1] | SEAL | |
| 13. | 2H-3429 | [2] | RING | |
| 14. | 4L-2729 | [1] | WASHER | |
| 15. | 4M-1853 | [1] | LEVER ASSEM. | |
| 16. | 3F-2617 | [1] | NUT | |
| 17. | 4M-1832 | [1] | GASKET | |
| 18. | 4M-1831 | [1] | PLUG | |
| 19. | 1S-0297 | [1] | HOUSING ASSEM. | |
| 20. | 4M-1896 | [1] | BUSHING | |
| 21. | 4M-1833 | [5] | SCREW (1.50" long) | |
| 7M-0336 | [1] | SCREW (.875" long) | ||
| 22. | 8S-8036 | [1] | CLUTCH ASSEM. | |
| 23. | 4M-1851 | [1] | GASKET | |
| 24. | 4M-1854 | [1] | SHAFT | |
| 25. | 2D-6392 | [1] | SEAL | |
| 26. | 7F-4556 | [5] | BOLT | |
| 27. | 1L-4789 | [5] | LOCKWASHER | |
| 28. | 4M-0189 | [1] | SEAL | |
| 29. | 1M-9971 | [1] | SPACER |
#UEH0585S0156
1P-7839: MOTOR GROUP
1P7839 MOTOR GROUP--Prestolite--24 Volt--Part 1 of 2
Serial No. 47J1580, 1644, 1647, 1688 to 1714, 1716, 1723, 1803 to 2178 and 47J2180 to 47J2222 inclusive
Part of 7S3622 Starting Motor Group shown on Page 44A. 9S7976 Solenoid parts are shown on Page 44A-1
Only separate parts serviced. When complete Group is required order 1P7837
Serial No. 47J1580, 1644, 1647, 1688 to 1714, 1716, 1723, 1803 to 2178 and 47J2180 to 47J2222 inclusive
Part of 7S3622 Starting Motor Group shown on Page 44A. 9S7976 Solenoid parts are shown on Page 44A-1
Only separate parts serviced. When complete Group is required order 1P7837
Parts for your D6C TRACK-TYPE TRACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 1D-5117 | [2] | NUT | |
| 2. | 3B-4508 | [6] | LOCKWASHER | |
| 3. | 8S-1562 | [1] | CONNECTOR | |
| 4. | 3H-3680 | [1] | NUT | |
| 5. | 8S-4683 | [1] | KIT (Field Terminal Stud) | |
| (Includes Stud, Bushing & Washers) | ||||
| 6. | 1D-4719 | [3] | NUT | |
| 7. | 9S-7976 Y | [1] | SOLENOID ASSEM. | |
| (See Separate Illustration) | ||||
| 8. | 6H-3622 | [4] | SCREW | |
| 3B-4504 | [4] | LOCKWASHER | ||
| 3K-6116 | [4] | WASHER | ||
| 9. | 4M-3217 | [2] | SCREW | |
| 10. | 4B-1220 | [3] | SCREW | |
| 11. | 8S-1553 | [1] | GASKET | |
| 12. | 3B-4502 | [7] | LOCKWASHER | |
| 13. | 1P-7831 | [1] | HEAD ASSEM. (Commutator End) | |
| 14. | 2B-4602 | [1] | PLUG | |
| 15. | 1P-7832 | [1] | KIT (Bearing & Wick) | |
| 16. | 8S-4679 | [1] | KIT (Commutator End Terminal Stud) | |
| (Includes Stud, Bushing & Washers) | ||||
| 17. | 8S-1560 | [1] | LEAD ASSEM. | |
| Y | SEPARATE ILLUSTRATION | |||
#UEH0585S0157
1P-7839: MOTOR GROUP
1P7839 MOTOR GROUP--Prestolite--24 Volt--Part 2 of 2
Serial No. 47J1580, 1644, 1647, 1688 to 1714, 1716, 1723, 1803 to 2178 and 47J2180 to 47J2222 inclusive
Part of 7S3622 Starting Motor Group shown on Page 44A. Only separate parts serviced
When complete Group is required order 1P7837
Serial No. 47J1580, 1644, 1647, 1688 to 1714, 1716, 1723, 1803 to 2178 and 47J2180 to 47J2222 inclusive
Part of 7S3622 Starting Motor Group shown on Page 44A. Only separate parts serviced
When complete Group is required order 1P7837
Parts for your D6C TRACK-TYPE TRACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 4B-1265 | [2] | SCREW | |
| 2. | 8S-1536 | [1] | COVER | |
| 3. | 8S-1537 | [1] | SHIFT YOKE ASSEM. | |
| 4. | 8S-8069 | [1] | KIT (Yoke & Cover Mounting) | |
| (Includes Screws, Washers & Seals) | ||||
| 5. | 3B-4502 | [3] | LOCKWASHER | |
| 6. | 8S-8065 | [1] | KIT (Yoke Adjusting) | |
| (Includes Plug, Pin, Gasket & Nut) | ||||
| 7. | 8S-1533 | [1] | GASKET | |
| 8. | 8S-1535 | [1] | KIT (Includes 6 Plugs) | |
| 9. | 8S-4684 | [1] | KIT (Bearing & Wick) | |
| 10. | 8S-1543 | [1] | HOUSING ASSEM. (Pinion) | |
| 11. | 2B-4602 | [1] | PLUG | |
| 12. | 8S-4680 | [1] | KIT (Includes 10 Seals) | |
| 13. | 8S-1541 | [1] | POSITORK DRIVE ASSEM. | |
| 14. | 2H-3931 | [1] | SEAL | |
| 15. | 8S-1544 | [1] | HOUSING ASSEM. | |
| 2B-4602 | [1] | PLUG | ||
| 16. | 8S-2226 | [1] | BUSHING | |
| 17. | 8S-2225 | [1] | SEAL | |
| 18. | 8S-8070 | [1] | KIT (Head & Housing Screw) | |
| 19. | 3B-4504 | [7] | LOCKWASHER | |
| 20. | 4M-0189 | [1] | SEAL | |
| 21. | 8S-8054 | [1] | KIT (Field Coil) | |
| (Includes Coils, Gaskets, Insulation & Screws) | ||||
| 2P-1790 | [1] | KIT (Pole Shoe) | ||
| 2P-1791 | [1] | KIT (Pole Shoe Screw & Gasket) | ||
| 22. | 8S-1546 | [1] | ARMATURE ASSEM. | |
| 8S-8075 | [1] | KIT (Armature Thrust Washers) | ||
| 23. | 8S-2222 | [1] | KIT (Includes 10 Insulations) | |
| 24. | 4B-1222 | [4] | SCREW | |
| 8H-0878 | [4] | LOCKWASHER | ||
| 25. | 8S-1531 | [1] | PLATE ASSEM. | |
| 8S-1565 | [1] | KIT (Includes 8 Brushes) | ||
| 26. | 4B-1237 | [1] | SCREW | |
#UEH0585S0158
3A-1872: STARTING MOTOR ASSEMBLY
3A1872 STARTING MOTOR ASSEMBLY--24 Volt--Part 1 of 2
Serial No. 47J2179 and 47J2223-Up
Part of Starting Motor shown on Page 44A-1
Serial No. 47J2179 and 47J2223-Up
Part of Starting Motor shown on Page 44A-1
Parts for your D6C TRACK-TYPE TRACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 8. | 6H-3622 | [1] | BOLT | |
| 4F-9676 | [1] | WASHER | ||
| 9. | 1D-4719 | [4] | NUT | |
| 6F-9005 | [4] | NUT (Jam) | ||
| 3B-4508 | [4] | LOCKWASHER | ||
| 7F-0560 | [3] | WASHER | ||
| 27. | B-1 | [8] | SCREW | |
| 3A-1559 | [1] | KIT (Brushes) A | ||
| 3A-2288 | [1] | KIT (Hardware-Part 1) B-1 | ||
| 3A-2289 | [1] | KIT (Hardware-Part 2) B-2 | ||
| 3A-2290 | [1] | KIT (Hardware-Part 3) B-3 | ||
| 3A-1565 | [1] | KIT (Bearing) C | ||
| 3A-1567 | [1] | KIT (Lever Housing Assem.) D | ||
| 3A-2859 C | [1] | KIT (Clutch Assem.) E | ||
| 3A-1631 | [1] | KIT (Pinion Assem.) F | ||
| 3A-1868 | [1] | KIT (Support & Brush Assem.) G | ||
| 3A-1870 | [1] | KIT (Drive Housing Assem.) H | ||
| 3A-1871 | [1] | KIT (Frame Assem.) I | ||
| 3A-3956 C | [1] | KIT (Pinion) J | ||
| KITS CONSIST OF PARTS MARKED WITH CORRESPONDING LETTERS | ||||
| C | INDICATES CHANGE | |||
#UEH0585S0159
3A-1872: STARTING MOTOR ASSEMBLY
3A1872 STARTING MOTOR ASSEMBLY--24 Volt--Part 2 of 2
Serial No. 47J2179 and 47J2223-Up
Part of Starting Motor shown on Page 44A-1
Serial No. 47J2179 and 47J2223-Up
Part of Starting Motor shown on Page 44A-1
Parts for your D6C TRACK-TYPE TRACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 26. | 3A-4580 | [1] | COIL ASSEM. (field) | |
| 3A-1555 J | [1] | KIT (Switch Assem.) J | ||
| 3A-1556 K | [1] | KIT (Contact) K | ||
| 3A-1557 L | [1] | KIT (Carcase Assem.) L | ||
| 3A-1560 M | [1] | KIT (Terminal Assem.) M | ||
| 3A-1568 N | [1] | KIT (Lever Assem.) N | ||
| 3A-1633 O | [1] | KIT (Seals) O | ||
| 3A-1648 P | [1] | KIT (Coil Assem.) P | ||
| -or- | ||||
| 3A-4804 S | [1] | KIT (Coil Assem.) S | ||
| 3A-1867 Q | [1] | KIT (Armature Assem.) Q | ||
| 3A-2291 R | [1] | KIT (Cover Contact) R | ||
| C | INDICATES CHANGE | |||
| R | REMFG PART MAY BE AVAILABLE | |||
Information:
ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GP
Engine News
Special Instruction
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Installation of New Shift Lever Assembly for All Starter Motors {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure to Replace Armature of Starter Motor On All Cat<SUP>®</SUP> Products {1408, 1450, 1453}
Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Armature of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat<SUP>®</SUP> Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Commutator End (CE) Housing of Starter Motor On All Cat® Products {1408, 1450, 1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat<SUP>®</SUP> Products {1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat® Products {1453}
Procedure to Replace Drive Assembly of Starter Motor On All Cat® Products {1453}
Disassembly and Assembly
Service Magazine
Modification To Prevent Starter From Remaining Engaged With Flywheel After Engine Starts{1400,1450}
1987/03/16
1987/03/16


