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3A3100 BATTERY AND WIRING GROUP--24 Volt--Top View--Part 2 of 2 Serial No. 12R215 to 12R233 inclusive See Page 24 for Wiring Diagram D5




ELECTRICAL AND STARTING SYSTEM

BATTERY GP
 

#UEH0760S0030
 

3A-3100: BATTERY AND WIRING GROUP

3A3100 BATTERY AND WIRING GROUP--24 Volt--Top View--Part 2 of 2
Serial No. 12R215 to 12R233 inclusive
See Page 24 for Wiring Diagram
c155344 UEH0760S
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Parts for your D5 TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4S-9261 [2] BATTERY  
2. 7S-5041 C [6] PLUG  
3. 8M-3374 [2] ANGLE ASSEM.  
4. 0S-1594 [2] BOLT  
5. 1D-4717 [3] NUT  
6. 3B-4506 C [7] LOCKWASHER  
7. 1S-0996 C [8] CLIP  
8. 3A-4377 C [1] CABLE ASSEM.  
  8S-3020 [1] TERMINAL  
9. 1S-7252 [1] TERMINAL  
10. 0S-0509 C [2] BOLT  
11. 8S-3086 [1] BRACKET  
  8S-1079 [1] CABLE ASSEM.  
  5P-0695 CH CONDUIT 167.64 cm(66 in.)  
  8S-3020 [1] TERMINAL  
  1S-2244 [2] BOOT  
  3S-2093 [2] TIE  
  1S-4915 [2] LINER  
13. 5P-0747 CH CABLE 233.68 cm(92 in.)  
14. 3S-6050 [1] TERMINAL ASSEM.  
15. 2D-8788 [1] BOLT  
  2D-8787 [1] NUT  
    (Parts of 3S6050 & 3S6049 Assem.)
16. 3S-8621 [1] CABLE ASSEM.  
  5P-0695 CH CONDUIT 154.94 cm(61 in.)  
  1S-2244 [2] BOOT  
  3S-2093 [2] TIE  
  1S-4915 [2] LINER  
17. 5P-0747 CH CABLE 226.06 cm(89 in.)  
18. 3S-6049 [1] TERMINAL ASSEM.  
19. 3S-6050 [1] TERMINAL ASSEM.  
20. 9M-5617 [4] GROMMET  
21. 9M-9738 [2] CLIP  
22. 0T-0102 [2] BOLT  
23. 3S-8622 [1] CABLE ASSEM.  
  5P-0695 CH CONDUIT 233.68 cm(92 in.)  
24. 1S-2244 [2] BOOT  
  3S-2093 [2] TIE  
  1S-4915 [2] LINER  
25. 5P-0747 CH CABLE 284.48 cm(112 in.)  
26. 3S-6049 [1] TERMINAL ASSEM.  
27. 1S-7251 [1] TERMINAL  
28. 0S-1624 C [2] BOLT  
  3B-4510 C [2] LOCKWASHER  
29. 4K-5803 C [1] TIE  
30. 3S-8624 [1] CABLE ASSEM.  
  5P-0747 CH CABLE 27.94 cm(11 in.)  
31. 1S-7251 [1] TERMINAL  
32. 1S-7252 [1] TERMINAL  
  C   INDICATES CHANGE
  H   ORDER BY THE CENTIMETRE
 

#UEH0760S0031
 

3A-3100: BATTERY AND WIRING GROUP

3A3100 BATTERY AND WIRING GROUP--24 Volt--Part 1 of 2--As Viewed from R.H. Side of Machine
Serial No. 12R234-Up. 3A4266 Harness and 7H7290 Switch parts are shown on Pages 24A and 25
See Page 24 for Wiring Diagram
c164499 UEH0760S
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Parts for your D5 TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8M-3380 [4] BOLT  
  1B-4330 [4] NUT  
  4B-5269 [4] WASHER  
  3B-4607 [4] COTTER PIN  
3. 3H-2900 [4] GROMMET  
4. 3S-8642 [2] LAMP ASSEM. (dash)  
  2D-1959 [1] BULB  
5. 3K-9520 [3] GROMMET  
6. 5F-5990 C [3] CLIP  
7. 0S-0509 [1] BOLT  
9. 3B-4506 C [3] LOCKWASHER  
10. 8M-2772 [1] CLIP  
11. 3A-4266 YC [1] HARNESS ASSEM.  
    (Separate Illustration)
12. 0T-0102 C [2] BOLT  
14. 7S-6402 [1] SWITCH ASSEM. (Three Position)  
  7S-5432 [1] KNOB  
15. 8M-7892 [1] AMMETER (60 amp)  
16. 4S-8067 [1] WIRE ASSEM.  
17. 1F-7240 [2] TERMINAL  
  7B-4826 [2] INSULATOR  
18. 4S-6313 [1] WIRE ASSEM.  
19. 1F-7240 [2] TERMINAL  
  7B-4826 [2] INSULATOR  
20. 8S-7713 [1] SWITCH ASSEM. (Heat Start)  
  8F-3437 [1] LEVER  
  5L-7200 [1] SCREW  
  3B-4501 [1] LOCKWASHER  
21. 1M-4543 [2] GROMMET  
22. 9M-5870 [1] GROMMET  
23. 7H-7290 Y [1] SWITCH ASSEM. (disconnet)  
    (Separate Illustration)
24. 5M-2555 C [1] CIRCUIT BREAKER (40 amp)  
  5M-6668 [2] SCREW  
25. 3A-3097 [1] HARNESS ASSEM.  
26. 1F-7240 [4] TERMINAL  
27. 6K-7360 [1] DISCONNECT  
28. 4K-5121 [2] TERMINAL  
29. 3A-3098 [1] HARNESS ASSEM.  
  5P-5629 H WIRE (14 gauge)  
  5P-5632 H WIRE (10 gauge)  
  6K-6383 [1] DISCONNECT  
30. 2L-8066 [1] TERMINAL  
31. 2L-8049 [1] TERMINAL  
32. 2L-8076 [1] TERMINAL  
  C   INDICATES CHANGE
  Y   SEPARATE ILLUSTRATION
  H   ORDER BY THE METRE
 

#UEH0760S0032
 

3A-3100: BATTERY AND WIRING GROUP

3A3100 BATTERY AND WIRING GROUP--24 Volt--Top View--Part 2 of 2
Serial No. 12R234-Up. See Page 24 for Wiring Diagram
c211960 UEH0760S
  For full view, you need register

Parts for your D5 TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4S-9261 [2] BATTERY  
2. 7S-5041 C [6] PLUG  
3. 8M-3374 [2] ANGLE ASSEM.  
4. 0S-1594 [2] BOLT  
5. 1D-4717 [3] NUT  
6. 3B-4506 C [7] LOCKWASHER  
7. 1S-0996 C [4] CLIP  
8. 3A-4377 C [1] CABLE ASSEM.  
  8S-3020 [1] TERMINAL  
9. 1S-7252 [1] TERMINAL  
10. 0S-0509 C [2] BOLT  
11. 8S-3086 [1] BRACKET  
12. 8S-1079 [1] CABLE ASSEM.  
  5P-0695 CH CONDUIT 167.64 cm(66in.)  
  8S-3020 [1] TERMINAL  
  1S-2244 [2] BOOT  
  3S-2093 [2] TIE  
  1S-4915 [2] LINER  
13. 5P-0747 CH CABLE 233.68 cm(92 in.)  
14. 3S-6050 [1] TERMINAL ASSEM.  
15. 2D-8788 [1] BOLT  
  2D-8787 [1] NUT  
    (Parts of 3S6050 & 3S6049 Assem.)
16. 3S-8621 [1] CABLE ASSEM.  
  5P-0695 CH CONDUIT 154.94 cm(61 in.)  
  1S-2244 [2] BOOT  
  3S-2093 [2] TIE  
  1S-4915 [2] LINER  
17. 5P-0747 CH CABLE 226.06 cm(89 in.)  
18. 3S-6049 [1] TERMINAL ASSEM.  
19. 3S-6050 [1] TERMINAL ASSEM.  
20. 9M-5617 [4] GROMMET  
21. 9M-9738 [2] CLIP  
22. 0T-0102 [2] BOLT  
23. 3S-8622 [1] CABLE ASSEM.  
  5P-0695 CH CONDUIT 233.68 cm(92 in.)  
24. 1S-2244 [2] BOOT  
  3S-2093 [2] TIE  
  1S-4915 [2] LINER  
25. 5P-0747 CH CABLE 284.48 cm(112 in.)  
26. 3S-6049 [1] TERMINAL ASSEM.  
27. 1S-7251 [1] TERMINAL  
28. 7B-3235 C [1] BOLT  
  1D-4719 C [1] NUT  
29. 4K-5803 C [2] TIE  
30. 3S-8624 [1] CABLE ASSEM.  
  5P-0747 CH CABLE 27.94 cm(11 in.)  
31. 1S-7251 [1] TERMINAL  
32. 1S-7252 [1] TERMINAL  
33. 3B-4508 C [1] LOCKWASHER  
  4B-4278 C [2] WASHER  
34. 1S-0994 C [1] CLIP  
35. 7K-1181 C [1] TIE  
  C   INDICATES CHANGE
  H   ORDER BY THE CENTIMETRE
 

#UEH0760S0033
 

WIRING DIAGRAM

WIRING DIAGRAM--24 Volt System
UEH0760S0033 UEH0760S
  For full view, you need register

Parts for your D5 TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
 

#UEH0760S0034
 

3A-4266: WIRING HARNESS ASSEMBLY

3A4266 WIRING HARNESS ASSEMBLY
Serial No. 12R215-Up
Part of 3A3100 Battery and Wiring Group shown on Page 22B
c155347 UEH0760S
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Parts for your D5 TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5P-0695 H CONDUIT 16.25 dm(63.97 in.)  
2. 5P-0385 H TUBE 4.00 dm(15.74 in.)  
3. 5K-0484 [2] TERMINAL  
4. 2L-8071 [2] TERMINAL  
5. 5P-0385 TUBE 1.50 dm(5.90 in.)  
6. 3M-6547 [1] SHELL  
  3M-6018 [1] TERMINAL  
  3M-6533 [1] WASHER  
7. 3K-8671 [1] TERMINAL  
8. 2L-8076 [1] TERMINAL  
9. 5P-0688 H TUBE 5 dm (19.68 in.)  
10. 7K-9186 FERRULE  
    THE FOLLOWING WIRES ARE AVAILABLE:
  5P-0616 WIRE (10 gauge)  
  5P-0497 WIRE (14 gauge)  
  H   ORDER BY THE DECIMETRE
 

#UEH0760S0035
 

7H-7290: SWITCH AS-DISCONNECT

7H7290 DISCONNECT SWITCH ASSEMBLY
Part of 3A3100 Battery and Wiring Group shown on Pages 22 and 24A
c112435 UEH0760S
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Parts for your D5 TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8H-5306 [1] KEY  
2. 8H-5303 [1] NUT  
3. 2H-3922 [1] LOCKWASHER  
4. 7F-7259 [4] LOCKWASHER  
5. 6F-7045 [4] NUT  
 

#UEH0760S0036
 

3A-3096: WIRING HARNESS ASSEMBLY

3A3096 WIRING HARNESS ASSEMBLY
Serial No. 12R172 to 12R214 inclusive
Part of 3A3100 Battery and Wiring Group shown on Page 22
c139871 UEH0760S
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Parts for your D5 TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6K-7360 [1] DISCONNECT  
2. 6K-6382 [1] DISCONNECT  
3. 3A-3102 [1] TUBE  
4. 3M-6018 [1] TERMINAL  
  3M-6533 [1] WASHER  
  3M-6547 [1] SHELL  
5. 3K-8670 [1] TERMINAL  
6. 7F-9224 [1] TERMINAL  
7. 2L-8071 [2] TERMINAL  
8. 1S-2244 [2] BOOT  
9. 4S-8760 TUBE 15 Cm  
10. 5K-0484 [2] TERMINAL  
11. 6K-5182 [3] GROMMET  
 

#UEH0760S0037
 

2P-2502: STARTING MOTOR GP-ELECTRIC

2P2502 ELECTRIC STARTING MOTOR GROUP--Delco-Remy--24 Volt--Part 1 of 2
Replaced by 4N3182 shown on Page 31G, 31H & 31J. Part of 7S4090 Electric
Starting Motor Group shown on Page 30. 6N5123 Switch parts are shown on Page
31. Only separate parts serviced. When complete Group is required order 3P7
c155230 UEH0760S
  For full view, you need register

Parts for your D5 TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7F-4556 [9] BOLT  
  1L-4789 [9] LOCKWASHER  
2. 4M-0189 [2] SEAL  
3. 2L-8166 [1] WASHER  
4. 3P-0173 [1] FRAME ASSEM.  
5. 9F-2247 [1] PLUG  
  9F-2547 [1] WICK  
6. 3P-0170 [1] BUSHING  
7. 6N-5123 YC [1] SWITCH ASSEM.  
    (Separate Illustration)
8. 6H-3622 [4] SCREW ASSEM.  
9. 4M-1850 [1] HOUSING ASSEM.  
  2B-4602 [1] PLUG  
  9F-2547 [1] WICK  
10. 1M-9968 [1] BUSHING  
11. 2F-6678 [1] SEAL  
12. 5L-9056 [4] BRUSH  
13. 8M-5814 [4] SCREW ASSEM.  
14. 066-5545 [2] HOLDER  
15. 5L-8884 [2] SPRING  
16. 5L-8887 [2] SUPPORT ASSEM.  
    (Includes)
17. 9F-3483 [1] LEAD  
18. 4B-4441 [2] RIVET  
19. 5L-8888 [1] PIN  
20. 3L-3867 [2] SCREW  
  4B-2047 [2] NUT  
  7H-2079 [2] LOCKWASHER  
21. 4M-8472 [2] HOLDER  
22. 1S-0297 [1] HOUSING ASSEM.  
    (Includes)
23. 4M-1896 [1] BUSHING  
24. 2P-4708 [1] DRIVE ASSEM. (800068)  
    (Includes)
25. 9S-9771 [1] PINION  
  9S-9770 [1] SPRING  
    -OR-
26. 6N-3827 CH [1] DRIVE ASSEM. (480118)  
27. 4M-1851 [1] GASKET  
28. 1M-9971 [1] SPACER  
29. 8H-1141 [4] SHOE  
30. 3R-8797 [8] SCREW ASSEM.  
31. 3P-0174 [1] COIL ASSEM.  
32. 1H-2629 [1] STRIP  
33. 4M-1833 [5] SCREW 1.5 in. (3.81 cm) long  
  7M-0336 [1] SCREW .86 in. (2.18 cm) long  
    THE FOLLOWING REPAIR KITS ARE AVAILABLE FOR 2P4708 DRIVE ASSEM.:
  9S-9825 [1] KIT (cup)  
  4S-9459 [1] KIT (washer)  
  C   INDICATES CHANGE
  Y   SEPARATE ILLUSTRATION
  H   NOT PART OF 2P2502 STARTING MO
 

#UEH0760S0038
 

2P-2502: STARTING MOTOR GP-ELECTRIC

2P2502 ELECTRIC STARTING MOTOR GROUP--Delco-Remy--24 Volt--Part 2 of 2
Replaced by 4N3182 shown on Pages 31G, 31H & 31J. Part of 7S4090 Electric Starting Motor group shown on Page 30. Only
separate parts serviced. When complete Group is required order 3P7
c207039 UEH0760S
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Parts for your D5 TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3L-3380 C [1] BUSHING  
2. 3J-4818 [2] LOCKWASHER  
3. 3H-3680 [2] NUT  
4. 0S-1587 C [1] BOLT  
5. 3H-3681 [2] NUT  
6. 9H-3757 [2] WASHER (large)  
  7F-3494 C [2] WASHER (small)  
7. 9F-4976 [1] LOCKWASHER  
8. 4M-1841 [1] CONNECTOR  
9. 5L-8877 [1] ARMATURE ASSEM.  
10. 9M-7606 [1] PLUNGER ASSEM.  
11. 4M-0188 [1] WASHER  
12. 4M-1828 [1] RETAINER  
13. 9M-7609 [1] SPRING  
14. 4M-1829 [1] BOOT  
15. 4M-1827 [1] RETAINER  
16. 9M-7611 [2] RING  
17. 3F-2617 [1] NUT  
18. 4M-1831 [1] PLUG  
  7L-2894 [1] GASKET  
19. 4M-1853 [1] LEVER ASSEM.  
    (Includes)
  4M-1830 [1] GUIDE  
20. 4M-1854 [1] SHAFT  
  1H-1023 [1] SEAL 9.37 mm(.369 in.) diameter  
  2D-6392 [1] SEAL 6.07 mm(.239 in.) diameter  
21. 4L-2729 [1] WASHER  
    THE FOLLOWING REPAIR KIT IS AVAILABLE:
  3N-3763 C [1] TERMINAL KIT (insulator)  
  C   INDICATES CHANGE
 

#UEH0760S0039
 

3A-1872: STARTING MOTOR ASSEMBLY

3A1872 STARTING MOTOR ASSEMBLY--24 Volt--Part 1 of 2
Part of Starting Motor shown on Page 30
c107440 UEH0760S
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Parts for your D5 TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
8. [1] BOLT  
  [1] WASHER  
9. [4] NUT  
  [4] NUT (Jam)  
  [4] LOCKWASHER  
  [3] WASHER  
  A [1] KIT (Brushes)  
  B1 [1] KIT (Hardware-Part 1)  
  B2 [1] KIT (Hardware-Part 2)  
  B3 [1] KIT (Hardware-Part 3)  
  C [1] KIT (Bearing)  
  D [1] KIT (Lever Housing Assem.)  
  E [1] KIT (Clutch Assem.)  
  F [1] KIT (Pinion Assem.)  
  G [1] KIT (Support & Brush Assem.)  
  H [1] KIT (Drive Housing Assem.)  
  I [1] KIT (Frame Assem.)  
 

Information:

Truck Engine News
Engine News
Special Instruction
Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785}
Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785}
Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}
Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}
Use Of 6V3025 Battery Cable Repair Kit{0613, 1400}
Use Of 6V3025 Battery Cable Repair Kit{0613, 1400}
Battery Ratings And Cross Reference Chart{1401}
Battery Ratings And Cross Reference Chart{1401}
Service Letter-NACD
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Service Letter-Australia
Service Letter-CFEL
Service Letter-CSARL
Service Letter-Americas
Service Letter-Brazil
Service Letter-Truck/Ag/Marine
Technical Information Bulletin
Recommendations for Battery Charging and Temperatures for Machines and Generator Sets{1401, 751B}
Recommendations for Battery Charging and Temperatures for Machines and Generator Sets{1401, 751B}
Process for Communicating an Incident with a Battery{1401}
Process for Communicating an Incident with a Battery{1401}
Tool Operating Manual
M0077220 (NEHS1231) 115V & 230V Battery Chargers {1401, 751B}
M0077220 (NEHS1231) 115V & 230V Battery Chargers {1401, 751B}
M0090131 Battery Analyzer 480-4181 (484-4859 Group) {0374, 0599, 0709, 1401, 7468}
M0090131 Battery Analyzer 480-4181 (484-4859 Group) {0374, 0599, 0709, 1401, 7468}
Service Letter-China
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Service Letter-Asia
Service Letter-APD
Troubleshooting
MID 161 - CID 0168 - FMI 00
Product Link - PL522/523
MID 161 - CID 0168 - FMI 01
Product Link - PL522/523
MID 161 - CID 1251 - FMI 03
Product Link - PL522/523
MID 122 - CID 0168 - FMI 00
Product Link 121S/300
MID 122 - CID 0168 - FMI 01
Product Link 121S/300
MID 122 - CID 1251 - FMI 03
Product Link 121S/300
Service Magazine

Caterpillar Parts SIS Catalog D5 :

Truck sale:

USD $19,800 
1980 CAT D550B

DON'S TRUCK & TRAILER SALES
Henryville, Indiana
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