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WIRING DIAGRAM--24 Volt System D5 TRACK-TYPE TRACTOR


ELECTRICAL AND STARTING SYSTEM
BATTERY GP
WIRING GP
SWITCH GP
WIRING GP
STARTING MOTOR GP
STARTING AR

TRACK-TYPE TRACTOR D5 TRACK-TYPE TRACTOR 63J
 D5 TRACTOR 63J00954-01511 (MACHINE) UEH0770S D5 63J   (1968)

ELECTRICAL AND STARTING SYSTEM

BATTERY GP
BATTERY AND WIRING GROUP
3A-3100 BATTERY AND WIRING GROUP
BATTERY AND WIRING GROUP
3A-3100 BATTERY AND WIRING GROUP
BATTERY AND WIRING GROUP
3A-3100 BATTERY AND WIRING GROUP
BATTERY AND WIRING GROUP
3A-3100 BATTERY AND WIRING GROUP
BATTERY AND WIRING GROUP
3A-3100 BATTERY AND WIRING GROUP
BATTERY AND WIRING GROUP
3A-3100 BATTERY AND WIRING GROUP
WIRING DIAGRAM
WIRING DIAGRAM
 

#UEH0770S0070
 

WIRING DIAGRAM

WIRING DIAGRAM--24 Volt System
UEH0770S0070 UEH0770S
None WIRING DIAGRAM Parts scheme
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Parts for your D5 TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
 

#UEH0770S0071
 

3A-3096: WIRING HARNESS

3A3096 WIRING HARNESS
Serial No. 63J954 to 63J1356 inclusive
Part of 3A3100 Battery and Wiring Group shown on Page 30
c139871 UEH0770S
3A3096 WIRING HARNESS Parts scheme
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Parts for your D5 TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6K-7360 [1] DISCONNECT  
2. 6K-6382 [1] DISCONNECT  
3. 3A-3102 [1] TUBE  
4. 3M-6018 [1] TERMINAL  
  3M-6533 [1] WASHER  
  3M-6547 [1] SHELL  
5. 3K-8670 [1] TERMINAL  
6. 7F-9224 [1] TERMINAL  
7. 2L-8071 [2] TERMINAL  
8. 1S-2244 [2] BOOT  
9. 4S-8760 TUBE 15 Cm  
10. 5K-0484 [2] TERMINAL  
11. 6K-5182 [3] GROMMET  
 

#UEH0770S0072
 

7H-7290: SWITCH AS-DISCONNECT

7H7290 DISCONNECT SWITCH ASSEMBLY
Part of 3A3100 Battery and Wiring Groups shown on Pages 30 and 30B
c112435 UEH0770S
7H7290 SWITCH AS-DISCONNECT Parts scheme
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Parts for your D5 TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8H-5306 [1] KEY  
2. 8H-5303 [1] NUT  
3. 2H-3922 [1] LOCKWASHER  
4. 7F-7259 [4] LOCKWASHER  
5. 6F-7045 [4] NUT  
 

#UEH0770S0073
 

3A-4266: WIRING HARNESS

3A4266 WIRING HARNESS
Serial No. 63J1358--Up
Part of 3A3100 Battery and Wiring Group shown on Page 30B
c155347 UEH0770S
3A4266 WIRING HARNESS Parts scheme
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Parts for your D5 TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5P-0695 H CONDUIT 16.25 dm(63.97 in.)  
2. 5P-0385 H TUBE 4.00 dm(15.74 in.)  
3. 5K-0484 [2] TERMINAL  
4. 2L-8071 [2] TERMINAL  
5. 5P-0385 TUBE 1.50 dm(5.90 in.)  
6. 3M-6547 [1] SHELL  
  3M-6018 [1] TERMINAL  
  3M-6533 [1] WASHER  
7. 3K-8671 [1] TERMINAL  
8. 2L-8076 [1] TERMINAL  
9. 5P-0688 H TUBE 5 dm (19.68 in.)  
10. 7K-9186 FERRULE  
    THE FOLLOWING WIRES ARE AVAILABLE:
  5P-0616 WIRE (10 gauge)  
  5P-0497 WIRE (14 gauge)  
  H   ORDER BY THE DECIMETRE
 

#UEH0770S0074
 

3A-1590: STARTING MOTOR GROUP

3A1590 STARTING MOTOR GROUP--24 Volt
3A1872 Starting Motor parts are shown on Pages 38 and 39
c203694 UEH0770S
3A1590 STARTING MOTOR GROUP Parts scheme
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Parts for your D5 TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8S-2332 C [3] BOLT  
  3B-4510 [3] LOCKWASHER  
2. 4H-7869 [1] GASKET  
3. 3A-1872 Y [1] MOTOR ASSEM.  
    (Separate Illustration)
4. 9F-4337 [1] WIRE ASSEM.  
    (Includes)
5. 7F-8032 [1] TERMINAL  
6. 9F-5509 [2] INSULATOR  
7. 9F-3068 [1] TERMINAL  
  C   INDICATES CHANGE
  Y   SEPARATE ILLUSTRATION
 

#UEH0770S0075
 

8S-3886: STARTING MOTOR GP-ELECTRIC

8S3886 STARTING MOTOR GROUP--24 Volt
FOR USE IN TEMPERATURE OF -18 Degrees C OR BELOW (0 Degrees F or Below)
AN ATTACHMENT
c209124 UEH0770S
8S3886 STARTING MOTOR GP-ELECTRIC Parts scheme
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Parts for your D5 TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2P-3926 RCY [1] MOTOR ASSEM.  
    (Separate Illustration)
2. 7J-8902 C [3] BOLT  
3. 8D-5054 C [3] WASHER  
4. 4H-7869 [1] GASKET  
5. 9F-4337 [1] WIRE ASSEM.  
    (Includes)
  5P-6641 CD [1] WIRE .229 m(9 in.)  
6. 2L-8052 C [1] TERMINAL (ground)  
7. 2L-8054 C [1] TERMINAL  
  R   REMFG PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
  C   INDICATES CHANGE
  D   ORDER BY THE METRE
 

#UEH0770S0076
 

2P-3926: STARTING MOTOR GP-ELECTRIC

2P3926 ELECTRIC STARTING MOTOR ASSEMBLY--24 Volt--Part 1 of 3
Part of 8S3886 Starting Motor
6N5123 Switch parts are shown on Page 40
c155838 UEH0770S
2P3926 STARTING MOTOR GP-ELECTRIC Parts scheme
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Parts for your D5 TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7F-4556 [6] BOLT  
2. 1L-4789 [6] LOCKWASHER  
3. 7M-0328 [1] FRAME ASSEM.  
4. 7S-9826 [1] PLUG  
5. 7F-3506 [1] BUSHING  
6. 9F-2247 [1] PLUG  
7. 9F-2547 [1] WICK  
8. 7S-9825 [1] GASKET  
9. 7M-8651 [1] ARMATURE ASSEM.  
10. 3L-3380 [1] BUSHING  
11. 7M-0324 [1] COIL ASSEM.  
12. 9H-3757 [2] WASHER  
13. 7F-3494 [1] WASHER  
14. 7M-0326 [1] CONNECTOR  
15. 3H-3680 [2] NUT  
16. 6N-5123 CY [1] SWITCH ASSEM.  
    (See Separate Illustration)
17. 6H-3622 [4] SCREW ASSEM.  
18. 3B-4508 [1] LOCKWASHER  
19. 9F-9298 [12] SCREW  
20. 7M-0325 [1] INSULATOR  
21. 4M-1831 [3] PLUG  
22. 4M-1832 [3] GASKET  
23. 1H-2629 [3] STRIP  
24. 7F-3488 [6] SHOE  
25. 7M-0327 [1] WASHER  
  C   INDICATES CHANGE
  Y   SEPARATE ILLUSTRATION
 

#UEH0770S0077
 

2P-3926: STARTING MOTOR GP-ELECTRIC

2P3926 ELECTRIC STARTING MOTOR ASSEMBLY--24 Volt--Part 2 of 3
Part of 8S3886 Starting Motor shown on Page 34
c155839 UEH0770S
2P3926 STARTING MOTOR GP-ELECTRIC Parts scheme
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Parts for your D5 TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4M-1849 [1] LEAD ASSEM.  
2. 2J-8163 [1] SEAL  
3. 7F-3529 [3] WASHER  
4. 8H-0878 [3] LOCKWASHER  
5. 4B-1221 [3] SCREW  
6. 7M-0330 [1] PLATE ASSEM.  
7. 7F-3525 [12] WASHER  
8. 7F-3520 [1] PLATE  
9. 5H-6467 [3] SCREW  
10. 7H-2079 [12] LOCKWASHER  
11. 2L-6679 [3] PLATE  
12. 7F-3513 [6] HOLDER  
13. 7F-3522 [3] SCREW  
14. 7F-3512 [12] SPRING  
15. 7M-0331 [1] PLATE ASSEM.  
16. 7F-3521 [3] PLATE  
17. 7F-7611 [3] SCREW  
18. 7M-0332 [1] PLATE  
19. 3H-3697 [3] SCREW  
20. 2F-2860 [12] SCREW .312 in.(7.92mm)long  
  3B-4501 [12] LOCKWASHER  
21. 7M-0329 [12] BRUSH ASSEM.  
22. 7F-3491 [2] WASHER  
23. 8F-9206 [1] SEAL  
24. 3H-3680 [1] NUT  
25. 1D-4719 [1] NUT  
26. 7F-3494 [1] WASHER  
27. 3B-4508 [2] LOCKWASHER  
28. 6N-3279 C [1] INSULATOR  
    THE FOLLOWING REPAIR KIT IS AVAILABLE:
  3N-3763 [1] KIT (terminal)  
    (Includes Insulator, Bushings, And Washer)
  C   INDICATES CHANGE
 

#UEH0770S0078
 

2P-3926: STARTING MOTOR GP-ELECTRIC

2P3926 ELECTRIC STARTING MOTOR ASSEMBLY--24 Volt--Part 3 of 3
Part of 8S3886 Starting Motor shown on Page 34
c207588 UEH0770S
2P3926 STARTING MOTOR GP-ELECTRIC Parts scheme
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Parts for your D5 TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9M-7606 [1] PLUNGER ASSEM.  
2. 2S-4027 [1] WASHER  
3. 4M-1829 [1] BOOT  
4. 4M-1828 [1] RETAINER  
5. 9M-7609 [1] SPRING  
6. 4M-1827 [1] RETAINER  
7. 1H-1023 [1] SEAL  
8. 7M-0333 [1] HOUSING ASSEM.  
9. 9F-2547 [1] WICK  
10. 9F-2247 [1] PLUG  
11. 1M-9968 [1] BUSHING  
12. 2F-6678 [1] SEAL  
13. 7S-9826 [1] PLUG  
14. 7S-9825 [1] GASKET  
15. 2H-3429 [2] RING  
16. 4L-2729 [1] WASHER  
17. 4M-1853 [1] LEVER ASSEM.  
18. 3F-2617 [1] NUT  
19. 4M-1832 [1] GASKET  
20. 4M-1831 [1] PLUG  
21. 1S-0297 [1] HOUSING ASSEM.  
22. 4M-1896 C [1] BUSHING  
23. 4M-1833 [5] SCREW (1.50" Long)  
  7M-0336 [1] SCREW (.875" Long)  
24. 2P-4708 [1] CLUTCH ASSEM.  
25. 9S-9771 [1] PINION  
26. 9S-9770 [1] SPRING  
27. 4M-1851 [1] GASKET  
28. 4M-1854 [1] SHAFT  
29. 2D-6392 [1] SEAL  
30. 7F-4556 [7] BOLT  
31. 1L-4789 [7] LOCKWASHER  
32. 2J-8163 [1] SEAL  
33. 1M-9971 [1] SPACER  
    THE FOLLOWING REPAIR KITS ARE AVAILABLE FOR 2P4708 DRIVE ASSEM:
  9S-9825 [1] KIT (cup)  
  4S-9459 [1] KIT (washer)  
  C   INDICATES CHANGE
 

#UEH0770S0079
 

3A-1872: ELECTRIC STARTING MOTOR ASSEMBLY

3A1872 ELECTRIC STARTING MOTOR ASSEMBLY--24 Volt--Part 1 of 2
Part of Starting Motor shown on Page 34
c107440 UEH0770S
3A1872 ELECTRIC STARTING MOTOR ASSEMBLY Parts scheme
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Parts for your D5 TRACK-TYPE TRACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
8. [1] BOLT  
  [1] WASHER  
9. [4] NUT  
  [4] NUT (Jam)  
  [4] LOCKWASHER  
  [3] WASHER  
  A [1] KIT (Brushes)  
  B1 [1] KIT (Hardware-Part 1)  
  B2 [1] KIT (Hardware-Part 2)  
  B3 [1] KIT (Hardware-Part 3)  
  C [1] KIT (Bearing)  
  D [1] KIT (Lever Housing Assem.)  
  E [1] KIT (Clutch Assem.)  
  F [1] KIT (Pinion Assem.)  
  G [1] KIT (Support & Brush Assem.)  
  H [1] KIT (Drive Housing Assem.)  
  I [1] KIT (Frame Assem.)  
 

Information:

Truck Engine News
Coolant/Battery Tester Group Quickly Tests Coolant and Battery Acid {0773, 0785}
2004/12/01
Engine News
Special Instruction
Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785}
Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785}
Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}
Retrofit Installation of Coolant Loss Sensor{1353, 1395, 7422, 7470}
Use Of 6V3025 Battery Cable Repair Kit{0613, 1400}
Use Of 6V3025 Battery Cable Repair Kit{0613, 1400}
Battery Ratings And Cross Reference Chart{1401}
Battery Ratings And Cross Reference Chart{1401}
Service Letter-NACD
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Service Letter-Australia
Service Letter-CFEL
Service Letter-CSARL
Service Letter-Americas
Service Letter-Brazil
Service Letter-Truck/Ag/Marine
Technical Information Bulletin
Recommendations for Battery Charging and Temperatures for Machines and Generator Sets{1401, 751B}
Recommendations for Battery Charging and Temperatures for Machines and Generator Sets{1401, 751B}
Process for Communicating an Incident with a Battery{1401}
Process for Communicating an Incident with a Battery{1401}
Tool Operating Manual
M0077220 (NEHS1231) 115V & 230V Battery Chargers {1401, 751B}
M0077220 (NEHS1231) 115V & 230V Battery Chargers {1401, 751B}
M0090131 Battery Analyzer 480-4181 (484-4859 Group) {0374, 0599, 0709, 1401, 7468}
M0090131 Battery Analyzer 480-4181 (484-4859 Group) {0374, 0599, 0709, 1401, 7468}
Service Letter-China
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
Service Letter-Asia
Service Letter-APD
Troubleshooting
MID 161 - CID 0168 - FMI 00
Product Link - PL522/523
MID 161 - CID 0168 - FMI 01
Product Link - PL522/523
MID 161 - CID 1251 - FMI 03
Product Link - PL522/523
MID 122 - CID 0168 - FMI 00
Product Link 121S/300
MID 122 - CID 0168 - FMI 01
Product Link 121S/300
MID 122 - CID 1251 - FMI 03
Product Link 121S/300
Service Magazine
Maintenance Free Batteries{1401}
1986/03/10
Requirements For Shipping Wet Batteries In The U.S.{1401,7500}
1986/04/07
Heavy-Duty Line Of Batteries Available To U.S. Dealers{1400,1401}
1986/09/01
Safety Vent Caps For Caterpillar Batteries{1401}
1977/07/11
5P957 And 5P3514 Coolant And Battery Tester{0786,1395,1401}
1987/03/23
Identification Of External Terminals On Alternators{1405,1406,1400}
1987/03/23
Alternator "R" Terminal Wire Assembly Available For Wiring Harness Repair{1408}
1987/05/04
Alternator/Generator Output Test On The Engine{1401,1404,1405,1406}
1987/05/04
Testing The Starter On The Engine{1401,1450}
1987/05/04
New Glow Plug Wiring Harness Prevents Short Circuit{1403}
1978/08/07
Be Sure Battery Cable-To-Starter Connection Has Correct Torque{1453}
1988/03/14
Maintenance-Free Batteries Require Different Troubleshooting Procedures{1401}
1988/06/20
Revised Instructions For Installation of New Maintenance Free Batteries{1401,1400}
1988/12/12
Fuse And Wire Assembly Is Available For Protection Of Earlier 6N5906 Service Meters{7480}
1979/01/29
Shorter Mounting Bolts Used For Glow Plug Wiring{1403,1412}
1979/05/21
New 35-Ampere Alternator Used On Some Engines In Caterpillar Equipment{1405,1406}
1979/08/13
Voltage Regulator Can Cause Variable Ammeter Indications{1410,1401,1405,1406,7467}
1979/10/22
Two Plug Assemblies (Booster Cables) Are Available To Start Machines{1401,1453}
1979/11/05
Batteries Can Be Damaged If Too Much Vacuum Is Used During Electrolyte Fill{1401}
1979/11/26
High Performance Maintenance Free Battery Available{1401}
1989/01/16
Limitations On Engine Cranking Time{1453,1401}
1989/03/27
Preventive Maintenance For Batteries{1401}
1989/03/27
Causes And Effects Of Low Battery Voltage On Electric Starters{1401,1453,1467}
1989/04/24
Procedure For Replacing Batteries Or Battery Cables {1401,1402,1411}
1989/05/01
Procedure For Replacing Batteries, Battery Cables Or Disconnect Switches {1401,1402,1411}
1989/05/01
Procedure For Replacing Batteries, Battery Cables Or Disconnect Switches {1401,1402,1411}
1989/05/01
Special Instruction, "Battery Charging Rate And Time Tables," Available On Oil Resistant Paper{0374,1401}
1989/06/19
Wiring Harness Conduit Component Sizes {1408}
1995/02/13
Identification Of External Terminals On Alternators {1405,1406,1400}
1998/12/07
Coolant/Battery Tester Group Quickly Tests Coolant and Battery Acid {0773, 0785}
2004/12/01

Caterpillar Parts SIS Catalog D5 :

BATTERY AND WIRING GROUP
3A-3100 BATTERY AND WIRING GROUP
BATTERY AND WIRING GROUP
3A-3100 BATTERY AND WIRING GROUP
BATTERY AND WIRING GROUP
3A-3100 BATTERY AND WIRING GROUP
BATTERY AND WIRING GROUP
3A-3100 BATTERY AND WIRING GROUP
BATTERY AND WIRING GROUP
3A-3100 BATTERY AND WIRING GROUP
BATTERY AND WIRING GROUP
3A-3100 BATTERY AND WIRING GROUP
ALTERNATOR GP-CHARGING
5S-9088 ALTERNATOR GP-CHARGING
ALTERNATOR GP-CHARGING
5S-9088 ALTERNATOR GP-CHARGING
WIRING HARNESS
3A-3096 WIRING HARNESS
SWITCH AS-DISCONNECT
7H-7290 SWITCH AS-DISCONNECT
WIRING HARNESS
3A-4266 WIRING HARNESS
STARTING MOTOR GROUP
3A-1590 STARTING MOTOR GROUP
STARTING MOTOR GP-ELECTRIC
8S-3886 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
2P-3926 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
2P-3926 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
2P-3926 STARTING MOTOR GP-ELECTRIC

Truck sale:

1980 CAT D550B
USD $19,800 
1980 CAT D550B

DON'S TRUCK & TRAILER SALES
Henryville, Indiana
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