ELECTRICAL AND STARTING SYSTEM
ALTERNATOR GP-CHARGINGLIGHTING GP
ALARM GP
SWITCH GP
ELECTRICAL AND STARTING SYSTEM
ALTERNATOR GP-CHARGING#UEH0834S0080
2P-1204: ALTERNATOR GP
2P1204 ALTERNATOR GROUP--24 Volt, 19 Ampere
Part of 2P7836 Alternator Group shown on Page 32
Part of 2P7836 Alternator Group shown on Page 32
Parts for your 920 WHEEL LOADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 031-0243 | [3] | SCREW | |
| 2. | 6N-3821 C | [1] | REGULATOR ASSEM. | |
| 3K-6234 | [1] | SCREW | ||
| 4B-4863 | [1] | WASHER | ||
| 3. | 009-8708 | [2] | BOOT | |
| 4. | 2L-8076 | [1] | TERMINAL | |
| 5. | 2L-8077 | [1] | TERMINAL | |
| 6. | 1P-1091 J | KIT (Reg. Mounting Plate and Gasket) | ||
| 7. | 1P-1145 | [1] | HOLDER ASSEM. | |
| 1P-1137 | [1] | HOLDER | ||
| 8. | 4B-2049 | [4] | NUT | |
| 3B-4502 | [4] | LOCKWASHER | ||
| 9. | 1P-1138 | [1] | FIELD TERMINAL AND PLATE ASSEM. | |
| 10. | 5S-4245 | [2] | SCREW | |
| 6B-4542 | [2] | LOCKWASHER | ||
| 11. | 4B-4274 | [1] | WASHER | |
| 12. | 1P-1130 J | [1] | KIT (2 Brushes) | |
| 13. | 032-4000 C | [4] | SCREW | |
| 14. | 2P-1714 J | [1] | KIT (4 Gaskets) | |
| 15. | 1P-1080 J | [1] | KIT (Retainer and Seals) | |
| 16. | 6N-6717 CJ | [1] | KIT (Terminal Stud and Insulator) | |
| 17. | 2P-1709 | [1] | RECTIFIER AND STATOR ASSEM. | |
| 18. | 2P-1719 | [1] | PLATE AND RECTIFIER ASSEM. (Positive) | |
| 2P-1720 | [1] | PLATE AND RECTIFIER ASSEM. (Negative) | ||
| 19. | 6N-1226 C | [1] | ROTOR ASSEM. | |
| 20. | 1B-8705 | [1] | KEY | |
| 21. | 3B-4502 | [10] | LOCKWASHER | |
| 22. | 6N-5255 C | [1] | HEAD ASSEM. | |
| 23. | 6D-9953 | [2] | PIN | |
| 24. | 5L-6326 C | [1] | BEARING | |
| 25. | 2P-1713 J | [1] | KIT (Retainer, Seal and Spacer) | |
| 26. | 017-2311 | [3] | SCREW | |
| 27. | 9M-5520 | [1] | SCREW | |
| 28. | 3B-4511 | [1] | LOCKWASHER | |
| 29. | 1P-1131 J | [1] | KIT (Shaft Parts-Nut and Lockwasher) | |
| 30. | 2L-0611 | [1] | BEARING | |
| 31. | 1P-1134 | [1] | RACE | |
| 32. | 6N-5257 CJ | [1] | KIT (Frame Screw-4 Screws) | |
| 33. | 6N-5254 C | [1] | HEAD ASSEM. | |
| 34. | 3B-4507 | [2] | LOCKWASHER 11.11 mm(.4375 in.)I.D. | |
| 3B-4504 | [2] | LOCKWASHER 6.35 mm(.25 in.)I.D. | ||
| 35. | 1D-4718 | [2] | NUT 11.11 mm(.4375 in.)I.D | |
| 9M-1311 | [2] | NUT 6.35 mm(.25 in.)I.D. | ||
| 36. | 1P-1088 J | [1] | KIT (2 Brush Springs) | |
| 37. | 2P-6261 C | [2] | INSULATOR | |
| 38. | 2H-6139 | [4] | LOCKWASHER | |
| C | INDICATES CHANGE | |||
| J | REPAIR KITS AVAILABLE | |||
#UEH0834S0081
5S-9088: ALTERNATOR GP-CHARGING
5S9088 ALTERNATOR ASSEMBLY--24 Volt, 50 Ampere--Part 1 of 2--Type 1
Part of 9S6693 Alternator Group listed on Page 36
Part of 9S6693 Alternator Group listed on Page 36
Parts for your 920 WHEEL LOADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 9S-2260 | [1] | PLATE | |
| 2. | 9S-2544 | [4] | SCREW | |
| 3. | 8H-0878 | [6] | LOCKWASHER | |
| 4. | 9S-2438 | [2] | SCREW | |
| 5. | 7H-2079 | [7] | LOCKWASHER | |
| 6. | 9S-2255 | [1] | COVER | |
| 7. | 9S-2262 | [1] | GASKET | |
| 8. | 9S-2246 | [1] | LEAD ASSEM. | |
| 9. | 9S-9830 | [1] | SCREW | |
| 10. | 8F-1326 | [3] | WASHER | |
| 11. | 9B-7233 | [3] | LOCKWASHER (Shake Proof) | |
| 12. | 9S-9829 | [1] | SCREW ASSEM. | |
| 13. | 4B-2043 | [4] | NUT | |
| 14. | 9S-2259 | [1] | REGULATOR | |
| 15. | 9S-2250 | [1] | GROMMET | |
| 16. | 9S-2011 | [1] | SCREW | |
| 17. | 1L-4789 | [1] | LOCKWASHER | |
| 18. | 9S-2389 | [1] | STUD ASSEM. | |
| 19. | 9S-2398 | [1] | HOUSING ASSEM. | |
| 20. | 9S-2393 | [3] | DIODE | |
| 21. | 9S-2397 | [1] | COVER | |
| 22. | 9F-2247 | [1] | PLUG | |
| 23. | 9S-2395 | [1] | BEARING | |
| 24. | 9S-2394 | [1] | SEAL | |
| 25. | 9S-2396 | [1] | BUSHING | |
| 26. | 9S-2007 | [3] | SCREW | |
| 27. | 9S-2301 | [1] | INSULATION | |
| 28. | 9S-2292 | [1] | HEAT SINK ASSEM. | |
| 29. | 9S-2300 | [4] | INSULATOR | |
| 30. | 9S-9830 C | [4] | SCREW | |
| 9S-2247 | [4] | WASHER (Spring) | ||
| 4B-4863 | [4] | WASHER (Plain) | ||
| 31. | 9S-2542 | [1] | SCREW | |
| 32. | 9S-2437 | [5] | SCREW | |
| 9S-2013 H | [1] | KIT (Terminal Relay) | ||
| (Consists of Bushing, "O" Ring & Hardware) | ||||
| 9S-2012 H | [1] | KIT (Terminal Output) | ||
| (Consists of Gaskets, Terminal & Hardware) | ||||
| 9S-2290 H | [1] | KIT (Heat Sink) | ||
| (Diode Junction Hardware) | ||||
| 9S-2291 H | [1] | KIT (Heat Sink) | ||
| (Positive Diode Hardware) | ||||
| C | INDICATES CHANGE | |||
| H | NOT PART OF 5S9088 ALTERNATOR | |||
#UEH0834S0082
5S-9088: ALTERNATOR GP-CHARGING
5S9088 ALTERNATOR ASSEMBLY--24 Volt, 50 Ampere--Part 2 of 2--Type 1
Part of 9S6693 Alternator Group listed on Page 36
Part of 9S6693 Alternator Group listed on Page 36
Parts for your 920 WHEEL LOADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 9S-2242 | [1] | RACE | |
| 2. | 9S-2248 | [1] | FIELD COIL AND SUPPORT ASSEM. | |
| 3. | 9S-2004 | [1] | STATOR ASSEM. | |
| 4. | 9S-2006 | [1] | INSULATOR | |
| 5. | 9S-2005 | [1] | GROMMET | |
| 6. | 9S-2014 | [3] | CLIP | |
| 7. | 9S-2302 | [1] | ROTOR ASSEM. | |
| 8. | 9S-2390 | [1] | RETAINER ASSEM. | |
| 9. | 9S-2391 | [1] | SEAL | |
| 10. | 9S-2256 | [1] | GASKET | |
| 11. | 9S-2261 | [1] | COLLAR | |
| 12. | 2F-5721 | [1] | BEARING | |
| 13. | 2P-5616 | [1] | FRAME | |
| 14. | 3B-4502 | [4] | LOCKWASHER | |
| 15. | 9S-2009 | [4] | BOLT | |
| 16. | 9S-2391 | [1] | SEAL | |
| 17. | 9S-2254 | [1] | COLLAR | |
| 18. | 9S-2252 | [1] | SLINGER | |
| 19. | 9S-2008 | [4] | SCREW | |
| 20. | 9S-2258 | [1] | FAN AND BAFFLE ASSEM. | |
| 21. | 7F-7621 | [1] | WASHER | |
| 22. | 2K-4821 | [1] | LOCKNUT |
#UEH0834S0083
5S-9088: ALTERNATOR GP-CHARGING
5S9088 ALTERNATOR ASSEMBLY--24 Volt, 50 Ampere--Part 1 of 2--Type 2
Part of 9S6693 Alternator Group listed on Page 36. AN ATTACHMENT
Part of 9S6693 Alternator Group listed on Page 36. AN ATTACHMENT
Parts for your 920 WHEEL LOADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 9S-2260 | [1] | PLATE | |
| 2. | 9S-2544 | [4] | SCREW | |
| 3. | 8H-0878 | [6] | LOCKWASHER | |
| 4. | 9S-2438 | [2] | SCREW | |
| 5. | 7H-2079 | [7] | LOCKWASHER | |
| 6. | 9S-2255 | [1] | COVER | |
| 7. | 9S-2262 | [1] | GASKET | |
| 8. | 9S-2246 | [1] | LEAD ASSEM. | |
| 9. | 9S-9830 | [1] | SCREW | |
| 10. | 8F-1326 | [3] | WASHER | |
| 11. | 9B-7233 | [3] | LOCKWASHER (shake proof) | |
| 12. | 9S-9829 | [1] | SCREW ASSEM. | |
| 13. | 4B-2043 | [4] | NUT | |
| 14. | 7N-0129 C | [1] | REGULATOR ASSEM. | |
| 15. | 9S-2250 | [1] | GROMMET | |
| 16. | 9S-2542 | [1] | SCREW | |
| 17. | 9S-2437 | [5] | SCREW | |
| 18. | 9S-2389 | [1] | STUD ASSEM. | |
| 19. | 7N-0174 C | [1] | HOUSING ASSEM. | |
| (Includes) | ||||
| 20. | 9N-0943 | [1] | PLUG | |
| 21. | 5P-3418 | [1] | BEARING | |
| 22. | 9S-2396 | [1] | BUSHING | |
| 23. | 9S-2292 | [1] | HEAT SINK ASSEM. | |
| 24. | 9S-2300 | [4] | INSULATOR | |
| 25. | 9S-9830 | [4] | SCREW | |
| 9S-2247 | [4] | WASHER (spring) | ||
| 4B-4863 | [4] | WASHER (plain) | ||
| 26. | 9S-2007 | [3] | SCREW | |
| 27. | 9S-2301 | [1] | INSULATION | |
| 9S-2013 A | [1] | KIT (terminal relay) | ||
| (Consists of Bushing, "O" Ring and Hardware) | ||||
| 9S-2012 A | [1] | KIT (terminal output) | ||
| (Consists of Gaskets, Terminal and Hardware) | ||||
| 9S-2290 A | [1] | KIT (heat sink) | ||
| (Diode Junction Hardware) | ||||
| 9S-2291 A | [1] | KIT (heat sink) | ||
| (Positive Diode Hardware) | ||||
| A | NOT PART OF THIS GROUP | |||
| C | INDICATES CHANGE | |||
#UEH0834S0084
5S-9088: ALTERNATOR GP-CHARGING
5S9088 ALTERNATOR ASSEMBLY--24 Volt, 50 Ampere--Part 2 of 2--Type 2
Part of 9S6693 Alternator Group listed on Page 36.
AN ATTACHMENT
Part of 9S6693 Alternator Group listed on Page 36.
AN ATTACHMENT
Parts for your 920 WHEEL LOADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 5P-3419 C | [1] | RACE | |
| 2. | 9S-2248 | [1] | FIELD COIL AND SUPPORT ASSEM. | |
| 3. | 9S-2004 | [1] | STATOR ASSEM. | |
| 4. | 9S-2006 | [1] | INSULATOR | |
| 5. | 9S-2005 | [1] | GROMMET | |
| 6. | 9S-2014 | [3] | CLIP | |
| 7. | 9S-2302 | [1] | ROTOR ASSEM. | |
| 8. | 9S-2390 | [1] | RETAINER ASSEM. | |
| 9. | 9S-2391 | [1] | SEAL | |
| 10. | 9S-2256 | [1] | GASKET | |
| 11. | 9S-2261 | [1] | COLLAR | |
| 12. | 2F-5721 | [1] | BEARING | |
| 13. | 2P-5616 | [1] | FRAME | |
| 14. | 3B-4502 | [4] | LOCKWASHER | |
| 15. | 9S-2009 | [4] | BOLT | |
| 16. | 9S-2391 | [1] | SEAL | |
| 17. | 9S-2254 | [1] | COLLAR | |
| 18. | 9S-2252 | [1] | SLINGER | |
| 19. | 9S-2008 | [4] | SCREW | |
| 20. | 9S-2258 | [1] | FAN AND BAFFLE ASSEM. | |
| 21. | 7F-7621 | [1] | WASHER | |
| 22. | 2K-4821 | [1] | LOCKNUT | |
| C | INDICATES CHANGE | |||
#UEH0834S0085
9S-6693: ALTERNATOR GP-CHARGING
9S6693 CHARGING ALTERNATOR GROUP--24 Volt, 50 Ampere
Part of 9D1460 Alternator listed on Page 32
Part of 9D1460 Alternator listed on Page 32
Parts for your 920 WHEEL LOADER:
CATERPILLAR SIS#UEH0834S0086
1M-1882: LAMP GP
1M1882 FLOOD LAMP ASSEMBLY--24 Volt--Type 1
Part of 6A8543 Cab Lighting Group shown on Page 37
Part of 6A8543 Cab Lighting Group shown on Page 37
#UEH0834S0087
1M-1882: LAMP GP
1M1882 FLOOD LAMP ASSEMBLY--24 Volt--Type 2
Part of 6A8543 Cab Lighting Group shown on Page 37
Part of 6A8543 Cab Lighting Group shown on Page 37
#UEH0834S0088
2V-9189: COOLANT FLOW ALARM GROUP
2V9189 COOLANT FLOW ALARM GROUP
4N8985 Switch and 9D1329 Alarm parts are shown on Page 36C
Note: A device to warn operator that continued operation with result in damage to the engine. AN ATTACHMENT
4N8985 Switch and 9D1329 Alarm parts are shown on Page 36C
Note: A device to warn operator that continued operation with result in damage to the engine. AN ATTACHMENT
Parts for your 920 WHEEL LOADER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 2V-9124 | [1] | HARNESS ASSEM. | |
| (Includes) | ||||
| 5P-5624 H | WIRE (14 gauge) | |||
| 2. | 4L-3916 | [1] | CONNECTOR | |
| 3. | 5P-2957 | [1] | CONNECTOR | |
| 4. | 4K-6492 | [2] | TERMINAL | |
| 5. | 8K-6211 C | [1] | CLIP | |
| 6. | 0S-0509 C | [3] | BOLT | |
| 7. | 5P-1075 C | [2] | WASHER | |
| 8. | 2V-9125 | [1] | HARNESS ASSEM. | |
| (Includes) | ||||
| 5P-5624 H | WIRE (14 gauge) | |||
| 4L-3916 | [1] | CONNECTOR | ||
| 9. | 5K-0786 | [1] | TERMINAL | |
| 10. | 5P-2957 | [1] | CONNECTOR | |
| 11. | 2S-5011 | [1] | BODY | |
| 2S-5013 | [1] | SPRING | ||
| 12. | 2S-5014 | [2] | CONTACT | |
| 13. | 2S-5012 | [1] | CAP | |
| 14. | 1S-9593 | [14] | STRAP | |
| 15. | 4N-8985 C | [1] | SWITCH GROUP | |
| 16. | 9D-1329 Y | [1] | ALARM GROUP | |
| (Separate Illustration) | ||||
| 17. | 7N-0214 | [1] | SWITCH ASSEM. (solid state) | |
| 18. | 4V-0348 C | [1] | SHEET ASSEM. | |
| (Includes) | ||||
| 19. | 9F-2978 | [2] | NUT | |
| 20. | 1D-4717 | [1] | NUT | |
| 3B-4506 | [1] | LOCKWASHER | ||
| 4B-4278 | [1] | WASHER | ||
| 21. | 8K-4644 | [1] | FUSE (1 amp) | |
| 22. | 2B-2694 | [2] | BOLT | |
| 1D-4716 | [2] | NUT | ||
| 3B-4505 | [2] | LOCKWASHER | ||
| 4B-4277 | [2] | WASHER | ||
| 4N-9306 J | [1] | ADAPTER | ||
| 5B-8381 | [1] | SPACER | ||
| C | INDICATES CHANGE | |||
| Y | SEPARATE ILLUSTRATION | |||
| J | NOT SHOWN-USE WITH 19 AMP ALTE | |||
| H | ORDER BY THE METRE | |||
#UEH0834S0089
4N-8985: SWITCH GP
4N8985 COOLANT FLOW SWITCH
Part of 2V9189 Coolant Flow Alarm Group shown on Page 36B
AN ATTACHMENT
Part of 2V9189 Coolant Flow Alarm Group shown on Page 36B
AN ATTACHMENT
Parts for your 920 WHEEL LOADER:
CATERPILLAR SISInformation:
ELECTRICAL AND STARTING SYSTEM
ALTERNATOR GP-CHARGING
Engine News
Charging System Troubleshooting Guide Has Been Updated for All Engines {1406, 7569}
Charging System Troubleshooting Guide Has Been Updated for All Engines {1406, 7569}
Charging System Troubleshooting Guide Has Been Updated for All Engines {1406, 7569}
Special Instruction
Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}
Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}
Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}
Procedure for Replacing Regulator Kit on All Engines {1405}
Procedure for Replacing Regulator Kit on All Engines {1405}
Procedure for Replacing Regulator Kit on All Engines {1405}
Procedure to Install Brush Holder Assembly to End Frame on All Engines {1405}
Procedure to Install Brush Holder Assembly to End Frame on All Engines {1405}
Procedure to Install Brush Holder Assembly to End Frame on All Engines {1405}
Specifications
Troubleshooting
Disassembly and Assembly
Service Magazine
Alternator "R" Terminal Wire Assembly Available For Wiring Harness Repair{1408}
1987/05/04
1987/05/04
Charging System Troubleshooting Guide Has Been Updated for All Machines {1406, 7569}
Charging System Troubleshooting Guide Has Been Updated for All Machines {1406, 7569}
Charging System Troubleshooting Guide Has Been Updated for All Machines {1406, 7569}



