9S6693 ALTERNATOR GROUP--24 Volt, 50 Ampere Factory Installation Part of 9D1460 Charging Alternator Group listed on Page 43 815



ELECTRICAL AND STARTING SYSTEM
ALTERNATOR GP-CHARGING
POWER TRAIN
COOLER GP
TRANSMISSION GP

SOIL COMPACTOR 815 SOIL COMPACTOR 15R
 815 COMPACTOR 15R00201-00407 (MACHINE) UEH0861S 815 15R   (1970)

ELECTRICAL AND STARTING SYSTEM

ALTERNATOR GP-CHARGING
5C-6290 ALTERNATOR GP-CHARGING
ALTERNATOR GP
2P-1204 ALTERNATOR GP
9S-6693 ALTERNATOR GP-CHARGING
ALTERNATOR GP-CHARGING
5S-9088 ALTERNATOR GP-CHARGING
5S-9088 ALTERNATOR GP-CHARGING
ALTERNATOR GP-CHARGING
5S-9088 ALTERNATOR GP-CHARGING
 

#UEH0861S0100
 

9S-6693: ALTERNATOR GP-CHARGING

9S6693 ALTERNATOR GROUP--24 Volt, 50 Ampere
Factory Installation
Part of 9D1460 Charging Alternator Group listed on Page 43
UEH0861S0100 UEH0861S
  For full view, you need register

Parts for your 815 SOIL COMPACTOR:

Pos. Part No Qty Parts name Comments
  5S-9088 RY [1] ALTERNATOR ASSEMBLY  
  1H-6936 [1] WIRE ASSEMBLY  
  9F-9353 [1] TERMINAL  
  9F-5320 [1] TERMINAL  
  8B-0653 [2] INSULATOR  
  9S-6129 [1] ALTERNATOR DRIVE PULLEY  
  R   REMFG PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#UEH0861S0101
 

5S-9088: ALTERNATOR GP-CHARGING

5S9088 ALTERNATOR ASSEMBLY--Part 1 of 2--Type 1
Part of 8S6554 and 9S6693 Alternator Groups shown on Pages 43 and 45
c202886 UEH0861S
5S9088 ALTERNATOR GP-CHARGING Parts scheme
  For full view, you need register

Parts for your 815 SOIL COMPACTOR:

Pos. Part No Qty Parts name Comments
1. 9S-2260 [1] PLATE  
2. 9S-2544 [4] SCREW  
3. 8H-0878 [6] LOCKWASHER  
4. 9S-2438 [2] SCREW  
5. 7H-2079 [7] LOCKWASHER  
6. 9S-2255 [1] COVER  
7. 9S-2262 [1] GASKET  
8. 9S-2246 [1] LEAD ASSEM.  
9. 9S-9830 [1] SCREW  
10. 8F-1326 [3] WASHER  
11. 9B-7233 [3] LOCKWASHER (Shake Proof)  
12. 9S-9829 [1] SCREW ASSEM.  
13. 4B-2043 [4] NUT  
14. 9S-2259 [1] REGULATOR  
15. 9S-2250 [1] GROMMET  
16. 9S-2011 [1] SCREW  
17. 1L-4789 [1] LOCKWASHER  
18. 9S-2389 [1] STUD ASSEM.  
19. 9S-2398 [1] HOUSING ASSEM.  
20. 9S-2393 [3] DIODE  
21. 9S-2397 [1] COVER  
22. 9F-2247 [1] PLUG  
23. 9S-2395 [1] BEARING  
24. 9S-2394 [1] SEAL  
25. 9S-2396 [1] BUSHING  
26. 9S-2007 [3] SCREW  
27. 9S-2301 [1] INSULATION  
28. 9S-2292 [1] HEAT SINK ASSEM.  
29. 9S-2300 [4] INSULATOR  
30. 9S-9830 C [4] SCREW  
  9S-2247 [4] WASHER (Spring)  
  4B-4863 [4] WASHER (Plain)  
31. 9S-2542 [1] SCREW  
32. 9S-2437 [5] SCREW  
  9S-2013 H [1] KIT (Terminal Relay)  
    (Consists of Bushing, "O" Ring & Hardware)
  9S-2012 H [1] KIT (Terminal Output)  
    (Consists of Gaskets, Terminal & Hardware)
  9S-2290 H [1] KIT (Heat Sink)  
    (Diode Junction Hardware)
  9S-2291 H [1] KIT (Heat Sink)  
    (Positive Diode Hardware)
  C   INDICATES CHANGE
  H   NOT PART OF 5S9088 ALTERNATOR
 

#UEH0861S0102
 

5S-9088: ALTERNATOR GP-CHARGING

5S9088 ALTERNATOR ASSEMBLY--Part 2 of 2--Type 1
Part of 8S6554 and 9S6693 Alternator Groups shown on Pages 43 and 45
c113560 UEH0861S
5S9088 ALTERNATOR GP-CHARGING Parts scheme
  For full view, you need register

Parts for your 815 SOIL COMPACTOR:

Pos. Part No Qty Parts name Comments
1. 9S-2242 [1] RACE  
2. 9S-2248 [1] FIELD COIL AND SUPPORT ASSEM.  
3. 9S-2004 [1] STATOR ASSEM.  
4. 9S-2006 [1] INSULATOR  
5. 9S-2005 [1] GROMMET  
6. 9S-2014 [3] CLIP  
7. 9S-2302 [1] ROTOR ASSEM.  
8. 9S-2390 [1] RETAINER ASSEM.  
9. 9S-2391 [1] SEAL  
10. 9S-2256 [1] GASKET  
11. 9S-2261 [1] COLLAR  
12. 2F-5721 [1] BEARING  
13. 2P-5616 [1] FRAME  
14. 3B-4502 [4] LOCKWASHER  
15. 9S-2009 [4] BOLT  
16. 9S-2391 [1] SEAL  
17. 9S-2254 [1] COLLAR  
18. 9S-2252 [1] SLINGER  
19. 9S-2008 [4] SCREW  
20. 9S-2258 [1] FAN AND BAFFLE ASSEM.  
21. 7F-7621 [1] WASHER  
22. 2K-4821 [1] LOCKNUT  
 

#UEH0861S0103
 

5S-9088: ALTERNATOR GP-CHARGING

5S9088 ALTERNATOR ASSEMBLY--24 Volt, 50 Ampere--Part 1 of 2--Type 2
Part of 8S6554 & 9S6693 Alternator Groups shown on Pages 43 & 45
AN ATTACHMENT
c162528 UEH0861S
5S9088 ALTERNATOR GP-CHARGING Parts scheme
  For full view, you need register

Parts for your 815 SOIL COMPACTOR:

Pos. Part No Qty Parts name Comments
1. 9S-2260 [1] PLATE  
2. 9S-2544 [4] SCREW  
3. 8H-0878 [6] LOCKWASHER  
4. 9S-2438 [2] SCREW  
5. 7H-2079 [7] LOCKWASHER  
6. 9S-2255 [1] COVER  
7. 9S-2262 [1] GASKET  
8. 9S-2246 [1] LEAD ASSEM.  
9. 9S-9830 [1] SCREW  
10. 8F-1326 [3] WASHER  
11. 9B-7233 [3] LOCKWASHER (shake proof)  
12. 9S-9829 [1] SCREW ASSEM.  
13. 4B-2043 [4] NUT  
14. 7N-0129 C [1] REGULATOR ASSEM.  
15. 9S-2250 [1] GROMMET  
16. 9S-2542 [1] SCREW  
17. 9S-2437 [5] SCREW  
18. 9S-2389 [1] STUD ASSEM.  
19. 7N-0174 C [1] HOUSING ASSEM.  
    (Includes)
20. 9N-0943 [1] PLUG  
21. 5P-3418 [1] BEARING  
22. 9S-2396 [1] BUSHING  
23. 9S-2292 [1] HEAT SINK ASSEM.  
24. 9S-2300 [4] INSULATOR  
25. 9S-9830 [4] SCREW  
  9S-2247 [4] WASHER (spring)  
  4B-4863 [4] WASHER (plain)  
26. 9S-2007 [3] SCREW  
27. 9S-2301 [1] INSULATION  
  9S-2013 A [1] KIT (terminal relay)  
    (Consists of Bushing, "O" Ring and Hardware)
  9S-2012 A [1] KIT (terminal output)  
    (Consists of Gaskets, Terminal and Hardware)
  9S-2290 A [1] KIT (heat sink)  
    (Diode Junction Hardware)
  9S-2291 A [1] KIT (heat sink)  
    (Positive Diode Hardware)
  A   NOT PART OF THIS GROUP
  C   INDICATES CHANGE
 

#UEH0861S0104
 

5S-9088: ALTERNATOR GP-CHARGING

5S9088 ALTERNATOR ASSEMBLY--24 Volt, 50 Ampere--Part 2 of 2--Type 2
Part of 8S6554 & 9S6693 Alternator Groups shown on Pages 43 & 45
AN ATTACHMENT
c162529 UEH0861S
5S9088 ALTERNATOR GP-CHARGING Parts scheme
  For full view, you need register

Parts for your 815 SOIL COMPACTOR:

Pos. Part No Qty Parts name Comments
1. 5P-3419 C [1] RACE  
2. 9S-2248 [1] FIELD COIL AND SUPPORT ASSEM.  
3. 9S-2004 [1] STATOR ASSEM.  
4. 9S-2006 [1] INSULATOR  
5. 9S-2005 [1] GROMMET  
6. 9S-2014 [3] CLIP  
7. 9S-2302 [1] ROTOR ASSEM.  
8. 9S-2390 [1] RETAINER ASSEM.  
9. 9S-2391 [1] SEAL  
10. 9S-2256 [1] GASKET  
11. 9S-2261 [1] COLLAR  
12. 2F-5721 [1] BEARING  
13. 2P-5616 [1] FRAME  
14. 3B-4502 [4] LOCKWASHER  
15. 9S-2009 [4] BOLT  
16. 9S-2391 [1] SEAL  
17. 9S-2254 [1] COLLAR  
18. 9S-2252 [1] SLINGER  
19. 9S-2008 [4] SCREW  
20. 9S-2258 [1] FAN AND BAFFLE ASSEM.  
21. 7F-7621 [1] WASHER  
22. 2K-4821 [1] LOCKNUT  
  C   INDICATES CHANGE
 

#UEH0861S0105
 

6K-5450: LINES GP-TORQUE CONV COOLER

TORQUE CONVERTER COOLER LINES (6K5450 N/S)
Serial No. 15R201 to 15R213 inclusive
c110388 UEH0861S
6K5450 LINES GP-TORQUE CONV COOLER Parts scheme
  For full view, you need register

Parts for your 815 SOIL COMPACTOR:

Pos. Part No Qty Parts name Comments
1. 4F-7391 [2] SEAL  
2. 0S-1571 [8] BOLT  
3. 3B-4506 [14] LOCKWASHER  
4. 6K-4909 [1] TUBE ASSEM.  
5. 0S-1588 [2] BOLT  
6. 6K-2171 [2] FLANGE  
7. 1A-2029 [4] BOLT  
8. 3H-1461 [1] SEAL  
9. 6K-2172 [1] ELBOW  
10. 8M-5266 [2] SEAL  
11. 6K-4911 [1] TUBE ASSEM.  
12. 9S-4191 [1] PLUG  
  3J-1907 [1] SEAL  
    (Parts of 6K4911 Assem.)
 

#UEH0861S0106
 

9K-6963: TORQUE CONVERTER COOLER LINES

TORQUE CONVERTER COOLER LINES (9K6963 N/S)
Serial No. 15R214-Up
c115511 UEH0861S
9K6963 TORQUE CONVERTER COOLER LINES Parts scheme
  For full view, you need register

Parts for your 815 SOIL COMPACTOR:

Pos. Part No Qty Parts name Comments
1. [8] BOLT  
2. [14] LOCKWASHER  
3. [2] SEAL  
4. [1] TUBE ASSEM.  
5. [1] PLUG  
6. [1] SEAL  
7. [2] BOLT  
8. [2] FLANGE  
9. [4] BOLT  
10. [1] ELBOW  
11. [1] SEAL  
12. [2] SEAL  
13. [1] TUBE ASSEM.  
 

#UEH0861S0107
 

2P-5840: POWER SHIFT TRANSMISSION ARRANGEMENT

2P5840 POWER SHIFT TRANSMISSION ARRANGEMENT--Side View--Part 1 of 2
Serial No. 15R201 to 15R213 inclusive
Magnetic Screen, 1P4231 Pump and Transmission parts
are shown on Pages 56 and 57
c139125 UEH0861S
2P5840 POWER SHIFT TRANSMISSION ARRANGEMENT Parts scheme
  For full view, you need register

Parts for your 815 SOIL COMPACTOR:

Pos. Part No Qty Parts name Comments
1. Y [1] MAGNETIC SCREEN  
    (Separate Illustration)
2. 1P-4231 Y [1] PUMP GROUP  
    (Separate Illustration)
3. Y [1] TRANSMISSION  
    (Separate Illustration)
4. 0S-1587 H [2] BOLT  
5. 3B-4508 H [2] LOCKWASHER  
6. 6K-2717 H [1] TUBE ASSEM.  
7. 5M-8429 H [1] CLIP  
8. 6K-2718 H [1] GAUGE ASSEM.  
9. 5K-0376 H [2] CLAMP  
10. 5K-1568 H [1] CAP  
11. 7B-6368 H [1] BALL  
12. 6H-5139 H [1] PLATE  
13. 6F-5188 H [1] GASKET  
14. 0L-1351 H [2] BOLT  
15. 1D-4717 H [2] NUT  
16. 3B-4506 H [16] LOCKWASHER  
17. 6K-2711 H [1] TUBE ASSEM.  
18. 1H-9696 H [1] SEAL  
19. 0S-1591 H [2] BOLT  
20. 4K-5537 H [1] GASKET  
21. 0L-1178 H [8] BOLT  
22. 3B-4512 H [8] LOCKWASHER  
23. 7K-8461 H [2] SUPPORT ASSEM.  
24. 1A-2029 H [12] BOLT  
  2P-5455 [1] COVER GROUP (Not Shown)  
    (Used for Shipping and Storage)
  H   NOT PART OF 2P5840 POWER SHIFT
  Y   SEPARATE ILLUSTRATION
 

#UEH0861S0108
 

2P-5840: POWER SHIFT TRANSMISSION ARRANGEMENT

2P5840 POWER SHIFT TRANSMISSION ARRANGEMENT--Rear View--Part 2 of 2
Serial No. 15R201 to 15R213 inclusive
Torque Converter and 2S6457 Filter parts are shown on Pages 54 and 61
c148751 UEH0861S
2P5840 POWER SHIFT TRANSMISSION ARRANGEMENT Parts scheme
  For full view, you need register

Parts for your 815 SOIL COMPACTOR:

Pos. Part No Qty Parts name Comments
1. 2S-6457 Y [1] FILTER GROUP  
    (Separate Illustration)
2. 5S-4355 [1] MANIFOLD  
3. 7B-3235 [3] BOLT  
4. 3B-4508 [7] LOCKWASHER  
5. 8M-5254 [1] SEAL  
6. 8M-5248 [1] SEAL  
7. 8M-5010 [3] SEAL  
8. 0S-1588 [4] BOLT  
9. 3B-4506 [8] LOCKWASHER  
10. 4B-4278 [2] WASHER  
11. 1D-4717 [2] NUT  
12. 8M-5007 [1] SEAL  
13. 8M-4992 [1] SEAL  
14. 8M-4987 [1] SEAL  
15. 8S-6380 [1] TUBE ASSEM. (45.01" Long Overall)  
16. 0S-1571 [2] BOLT  
17. Y [1] TORQUE CONVERTER  
    (Separate Illustration)
18. 8M-4432 [2] SEAL  
19. 1B-4205 [4] NUT  
20. 8M-4443 [2] SEAL  
  Y   SEPARATE ILLUSTRATION
 

#UEH0861S0109
 

2P-5840: POWER SHIFT TRANSMISSION ARRANGEMENT

2P5840 POWER SHIFT TRANSMISSION ARRANGEMENT--Side View--Part 1 of 2
Serial No. 15R214 to 15R318 inclusive
5S4447 Magnetic Screen, 1P4231 Pump and 1P8620 Transmission
parts are shown on Pages 56 and 57
c147589 UEH0861S
2P5840 POWER SHIFT TRANSMISSION ARRANGEMENT Parts scheme
  For full view, you need register

Parts for your 815 SOIL COMPACTOR:

Pos. Part No Qty Parts name Comments
1. Y [1] MAGNETIC SCREEN  
    (Separate Illustration)
2. 1P-4231 Y [1] PUMP GROUP  
    (Separate Illustration)
3. Y [1] TRANSMISSION  
    (Separate Illustration)
4. 0S-1587 H [2] BOLT  
5. 3B-4508 H [2] LOCKWASHER  
6. 6K-2717 H [1] TUBE ASSEM.  
7. 5M-8429 H [1] CLIP  
8. 6K-2718 H [1] GAUGE ASSEM.  
9. 5K-0376 H [2] CLAMP  
10. 5K-1568 H [1] CAP  
11. 7B-6368 H [1] BALL  
12. 6H-5139 H [1] PLATE  
13. 6F-5188 H [1] GASKET  
14. 0L-1351 H [2] BOLT  
15. 1D-4717 H [2] NUT  
16. 3B-4506 H [16] LOCKWASHER  
17. 6K-2711 H [1] TUBE ASSEM.  
18. 1H-9696 H [1] SEAL  
19. 0S-1591 H [2] BOLT  
20. 4K-5537 H [1] GASKET  
21. 0L-1178 H [8] BOLT  
22. 3B-4512 H [8] LOCKWASHER  
23. 6K-2503 CH [2] FLANGE  
24. 1A-2029 H [12] BOLT  
  H   NOT PART OF 2P5840 POWER SHIFT
  Y   SEPARATE ILLUSTRATION
  C   INDICATES CHANGE
 

Information:

Engine News
Charging System Troubleshooting Guide Has Been Updated for All Engines {1406, 7569}
Charging System Troubleshooting Guide Has Been Updated for All Engines {1406, 7569}
Special Instruction
Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}
Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}
Charging System Troubleshooting {1406}
Charging System Troubleshooting {1406}
Procedure for Replacing Regulator Kit on All Engines {1405}
Procedure for Replacing Regulator Kit on All Engines {1405}
Procedure to Install Brush Holder Assembly to End Frame on All Engines {1405}
Procedure to Install Brush Holder Assembly to End Frame on All Engines {1405}
Troubleshooting
MID 161 - CID 0168 - FMI 00
Product Link - PL522/523
MID 161 - CID 0168 - FMI 01
Product Link - PL522/523
MID 161 - CID 1251 - FMI 03
Product Link - PL522/523
MID 122 - CID 0168 - FMI 00
Product Link 121S/300
MID 122 - CID 0168 - FMI 01
Product Link 121S/300
MID 122 - CID 1251 - FMI 03
Product Link 121S/300
Disassembly and Assembly
Alternator
814-815-816 ENGINE
Service Magazine
New Regulator And Field Coil Assemblies Used{1410,1405}
1981/11/23
Voltage Regulator Cross Reference Chart{1410,1405}
1985/07/01
New Front Housing Has Stronger Boss For Alternator{1151}
1977/10/10
Identification Of External Terminals On Alternators{1405,1406,1400}
1987/03/23
Alternator "R" Terminal Wire Assembly Available For Wiring Harness Repair{1408}
1987/05/04
Alternator/Generator Output Test On The Engine{1401,1404,1405,1406}
1987/05/04
Check Alternator Output Connection Prior To Machine Delivery{1405}
1987/05/18
Remanufactured Heavy-Duty Starters And High-Amp Alternators{1405,1453}
1987/05/25
Correct Torque Value For Alternator Drive Pulley Retaining Nut Is Important{1405}
1987/11/23
8T5314 Socket Adapter Available To Correctly Install Alternator Pulley Nut {0601}
1988/01/25
New 35-Ampere Alternator Used On Some Engines In Caterpillar Equipment{1405,1406}
1979/08/13
Voltage Regulator Can Cause Variable Ammeter Indications{1410,1401,1405,1406,7467}
1979/10/22
Identification Of External Terminals On Alternators {1405,1406,1400}
1998/12/07
Charging System Troubleshooting Guide Has Been Updated for All Machines {1406, 7569}
Charging System Troubleshooting Guide Has Been Updated for All Machines {1406, 7569}

Caterpillar Parts SIS Catalog 815 :

ALTERNATOR GP
2P-1204 ALTERNATOR GP
5C-6290 ALTERNATOR GP-CHARGING
ALTERNATOR GROUP
8S-6554 ALTERNATOR GROUP
9D-1460 ALTERNATOR AR
ALTERNATOR GP-CHARGING
3A-1997 ALTERNATOR GP-CHARGING
ALTERNATOR GP-CHARGING
2P-7836 ALTERNATOR GP-CHARGING
7K-6538 ALTERNATOR AND WIRING GROUP
ALTERNATOR GP-CHARGING
2P-7836 ALTERNATOR GP-CHARGING
ALTERNATOR GP-CHARGING
5S-9088 ALTERNATOR GP-CHARGING
5S-9088 ALTERNATOR GP-CHARGING
ALTERNATOR GP-CHARGING
5S-9088 ALTERNATOR GP-CHARGING
5S-9088 ALTERNATOR GP-CHARGING
LINES GP-TORQUE CONV COOLER
6K-5450 LINES GP-TORQUE CONV COOLER
TORQUE CONVERTER COOLER LINES
9K-6963 TORQUE CONVERTER COOLER LINES
POWER SHIFT TRANSMISSION ARRANGEMENT
2P-5840 POWER SHIFT TRANSMISSION ARRANGEMENT
2P-5840 POWER SHIFT TRANSMISSION ARRANGEMENT

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