UNIVERSAL JOINT GP 3978086 - Caterpillar

Image1.3.1
Remove the P-clip, mounting hardware and the rubber grommet from supporting the upper cable on the LH side of the circuit breaker box in two locations.
Remove the cable from the circuit breaker box.
Image1.4.1
Remove the upper rubber grommet and the rubber plug from both sides of the circuit breaker box. Swap their positions (Left to Right on both sides of the box) and install them on the opposite sides of the box.
Image1.5.1
Insert the new 446-9282 Cable through the grommet on the upper RH side of the circuit breaker box and attach it to the top RH junction block location using the hardware that was previously removed. Tighten to 55Nm.
Secure the protective cover to the cable with a 7K-1181 Tie Strap.
Image1.6.1
Drill two 17/32 inch holes in the circuit breaker top cover as shown in the picture below.
Image1.7.1
Mount the 267-2744 Fuse Holder to the 446-9281 Bracket using the two 5C-9553 Bolts and two 9X-8256 Washers. Tighten the mounting bolts to 4 Nm.
Then align the holes on the mounting bracket to the drilled holes on the cover of the circuit breaker box and attach using two 8T-4136 Bolts, four 7X-7729 Washers, and two 344-5675 Hex Nuts.
Reinstall the circuit breaker top cover onto the circuit breaker box.
Image1.8.1
Route the existing cable, on the LH side of the circuit breaker box, to the front of the circuit breaker box. Install the new 308-8161 Protective Cover to the terminal end.
Install the 326-8116 300 Amp Fuse and both cables onto the fuse holder using two 264-3617 Lock Washers, two 7X-0608 Flat Washers and two 5C-7261 Hex Nuts using the hardware stack up in Image 1.9.2.
While holding the cables in alignment, tighten the two nuts in the fuse holder to 14 Nm.
Image1.9.1
Image1.9.2
Close the protective lid on the fuse holder and secure it in place with the single 204-2281 Tie Strap.
Image1.10.1
Remove the upper LH circuit breaker box retaining bolt and install the 144-6302 Angle Bracket.
Mount the 8T-1889 and 8T-1890 P-clips and 1774562 Grommet on the top of the angle bracket using one 8T-4136 Bolt, two 8T-4121 Washers, and 344-5675 Hex Nut to support the existing cable.
Ensure that the battery cable is routed so it will not make contact, or rub, on any other hardware. Tighten the P-Clips mounting bolt to hold the battery cables in this location.
Image1.11.1
Install the 8T-1889 and 8T-1890 P-clips and 177-4562 Grommet to the RH side of the circuit breaker box using a 7X-2544 Bolt, one 347-9210 Spacer, and the 7X-7729 Washer.
Ensure that the battery cable is routed so it will not make contact, or rub, on any other hardware. Tighten the P-Clips mounting bolt to hold the battery cables in this location.
Image1.12.1
Following all safety rules, close the master disconnect switch and place the key switch into the "Crank" Position. Ensure that the prelube pumps, runs, and operates properly.