V-BELT SET 2543861 - Caterpillar

Illustration 7 g02728373
Remove end plate (8) from brake housing (7).
Illustration 8 g02728391
Illustration 9 g02728410
Remove brake plate (9). Remove friction disc (10). Repeat this step for the remaining brake plates (9) and friction discs (10). Assembly Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
B 1P-2420 Transmission Repair Stand 1
D 138-7576 Link Bracket 3
E 6V-7030 Micrometer Depth Gauge Gp 1
F 1P-0808 Multipurpose Grease 1
Illustration 10 g02728410
Illustration 11 g02728391
Illustration 12 g02731193
(8) End Plate
(9) Brake Plate
(10) Friction Disc
Install brake plate (9) and friction disc (10). Repeat this step for the remaining brake plates (9) and friction discs (10). Note: Note the order of brake plates (9) and friction plates (10). Refer to Illustration 12 for the correct order.
Illustration 13 g02728373
Install end plate (8) into brake housing (7).
Illustration 14 g02731478
Use a suitable straight edge and Tooling (E) in order to measure the distance from the top of the flange of the brake housing to Surface (U) on planetary carrier (15). Subtract the thickness of the straight edge from the distance that was measured. Record this measurement as Dimension (1).
Illustration 15 g02730525
Raise the temperature of gear (6). Install gear (6) and install retaining ring (5). Repeat this step for the remaining gears (6) and retaining rings (5).
Illustration 16 g02731494
Install sun gear (3) without the shims. Install two bolts in order to support a suitable rigid straight edge against sun gear (3). Use Tooling (E) in order to measure the distance from the outside edge of the straight edge to Surface (V). Subtract the thickness of the straight edge from the distance that was measured. Record this measurement as Dimension (2).
Remove sun gear (3).
Illustration 17 g02728331
Subtract Dimension (2) from Dimension (1). Take this result and subtract 1.00 mm (0.039 inch). The result is the required shim (4) thickness.
Apply Tooling (F) to shim (4). Install shim (4) into sun gear (3).
Illustration 18 g02728292
Install sun gear (3). Install O-ring seal (2). End By:
Install the service brake and planetary assembly.