V-BELT SET 8N6705 - Caterpillar

Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1855 Retaining Ring Pliers 1
C 1P-0510 Driver Gp 1
D 1P-1861 Retaining Ring Pliers 1
E 1P-1863 Retaining Ring Pliers 1
G 277-7088 Spanner Socket 1
J 9S-3263 Thread Lock Compound 1 Note: The individual parts of the air starting motor are nonserviceable. An overhaul kit must be purchased in order to service the air starting motor.
Illustration 1 g01172945
Install bearing (52) on turbine shaft (50). Use a suitable press and install turbine shaft (52) and bearing (50) into the housing.
Illustration 2 g01172024
Position retainer plate (49) and install allen head bolts (48). Tighten allen head bolts (48) to a torque of 5.0 N m (40.0 lb in).
Illustration 3 g01172948
Install spacer (51) and spacer (61) on turbine shaft (50). Install O-ring seal (59).
Illustration 4 g01172618
Use Tooling (C) and install lip seal (60) into nozzle (58).
Illustration 5 g01172585
Position nozzle (58). Apply Tooling (J) to the threads of allen head bolts (57). Install allen head bolts (57). Tighten allen head bolts (57) to a torque of 3.0 N m (30.00 lb in).
Illustration 6 g01173007
Install the woodruff key and rotor (56). Make sure that the woodruff key did not push out during installation of rotor (56). Install spacer (55).
Illustration 7 g01172628
Use Tooling (C) and install lip seal (62). Install wave washer (64).
Illustration 8 g01173045
Use Tooling (C) and a suitable press to install bearing (63) into housing (53).
Illustration 9 g01172212
Install O-ring seal (54). Install housing (53).
Illustration 10 g01172022
Apply Tooling (J) to the threads of allen head bolts (47). Install allen head bolts (47). Tighten allen head bolts (47) to a torque of 3.0 N m (30.00 lb in).
Illustration 11 g01171998
Install the woodruff key and install rotor (45). Make sure that the woodruff key did not push out during installation of rotor (45). Install the washer and allen head bolt (44). Tighten allen head bolt (44) to a torque of 11.0 N m (100.00 lb in).
Illustration 12 g01171989
Install O-ring seal (43) onto housing (42).
Illustration 13 g01171986
Position housing (42). Apply Tooling (J) to the threads of allen head bolts (41). Install allen head bolts (41). Tighten allen head bolts (41) to a torque of 9.0 N m (80.00 lb in).
Illustration 14 g01171983
Use Tooling (C) and a suitable press to install bearing (40) into planetary gear (38).
Illustration 15 g01171812
Install thrust washers (37), planetary gear (38), and pin (39) into the planetary carrier.
Illustration 16 g01171808
Use Tooling (A) and install retaining ring (36).
Repeat Step 14 through Step 16 for the remaining planetary gears.
Illustration 17 g01173138
Use Tooling (C) and a suitable press to install bearing (35) onto planetary carrier assembly (29).
Illustration 18 g01171772
Install spring washers (34), washer (33), and spacer (32).
Illustration 19 g01171769
Install bearing (31). Use Tooling (D) and install retaining ring (30) into bearing housing (28).
Illustration 20 g01173235
Improper assembly of parts that are spring loaded can cause bodily injury.To prevent possible injury, follow the established assembly procedure and wear protective equipment.
Install bearing housing (28) onto planetary carrier assembly (29). Install the woodruff key and spur gear (27).
Illustration 21 g01173238
Install lock washer (26).
Illustration 22 g01171744
Position planetary assembly (23) into a soft jawed vise. Use Tooling