VALVE GP-PILOT 1038308 - Caterpillar

30. Remove impeller (20) from carrier (39). 31. Remove eight bolts (41) and remove gear (40) and hub (37) from impeller (20). 32. If necessary remove race (42) from gear (40). 33. Use tool (D) and remove snap ring (46).34. Remove ring (43) from carrier (39).35. Remove bearing (45) and shaft (44) from carrier (39). 36. Remove ring (46) from shaft (44).37. Use a press and remove bearing (45) from shaft (44). 38. Remove ring (47) from carrier (39).39. Remove ring (49) from carrier (48). 40. Use a press and tooling (E) and (F) and remove carrier (48) and bearing (50) from carrier (39).Assemble Torque Converter
1. Install race (34) and ring (33) in one side of stator (31).2. Lower the temperature of adapter (35) and install it in stator (31).3. Install race (34) and ring (33) in the other side of stator (31). 4. Heat the bearing and carrier (48) to a maximum temperature of 135° C (275° F) and install them on carrier (39) as shown.5. Install ring (47) on carrier (39).6. Install ring (49) on carrier (48). 7. Use a press and install bearing (45) on shaft (44).8. Install ring (46) on the shaft. 9. Install bearing (45) and shaft (44) in carrier (39) as an assembly.10. Install ring (43) to hold the bearing in position.11. Use tool (D) and install snap ring (46) on shaft (44). 12. If race (42) was removed, lower the temperature of the race and install it in gear (40). 13. Put impeller (20) in position on gear (40).14. Align the bolt holes in hub (37) with the holes in gear (40) and put hub (37) in position on impeller (20).15. Install eight bolts (41). Tighten the bolts to a torque of 50 7 N m (37 5 lb ft). 16. Check the clearance between stator (31) and impeller (20) as follows:a. Put retainer (38), the race, and bearing (36) in position on hub (37).b. Put stator (31) in position on bearing (36).c. Put tool (G) in position with the point of the dial indicator against the surface of stator (31) as shown.d. Push stator (31) toward tooling (G) until it makes contact with the impeller. Adjust the dial indicator until it is on zero. Slide stator 180° away from tooling (G) until it makes contact with the other side of the impeller. Make a record of this dimension.e. Make this check at several locations around the housing. Make a record of each of the dimensions measured. The largest dimension measured is used for the clearance between the two parts. The total clearance measured across the diameters must be 0.49 to 1.01 mm (.019 to .040 in) for new parts. The maximum clearance with worn parts is 1.50 mm (.059 in).f. Remove the stator, bearing (36), the race and retainer (38). 17. Put turbine (25) in position on hub (23) and install bolts (26). Tighten the bolts to a torque of 50 7 N m (37 5