VALVE GP-MODULATING 1210357 - Caterpillar

Remanufactured Truck EngineIntroduction
This instruction contains adaptability and installation information for the Remanufactured Engines given in the chart that follows.Exchange of Parts
Each Remanufactured Engine is built to an original engine arrangement, as given in the chart. No modification or parts exchange is necessary if the replacement engine arrangement is the same as the original engine arrangement. Some modification or parts exchange may be necessary when the Remanufactured Engine reference arrangement number is different than the original engine arrangement number.Use the reference literature indicated when necessary to exchange parts between the original and new engine. Although parts on the new engine may be different from those on the original engine, an exchange may not be necessary, depending upon the specific application. In some instances it may be more advantageous to make minor modifications to the truck frame or engine mounting rails, rather than to exchange components between the Remanufactured Engine and the original engine.Before installation of the recommended Remanufactured Engine, make sure the flywheel housing, flywheel and vibration damper/crankshaft pulley are compatible with your application.Each Remanufactured Engine is rated at a specific horsepower (kW) at a specific rpm. The recommended Remanufactured Engine that is to be installed will not necessarily have the same exact horsepower (kW)/rpm rating as the original engine that it is replacing. If necessary, the horsepower (kW) and rpm setting of the Remanufactured Engine can be adjusted to the same horsepower (kW) and rpm as the original engine. Always refer to the FUEL SETTING INFORMATION LIBRARY and/or the FUEL SETTING AND RELATED INFORMATION microfiche before making any changes to the fuel setting.For maximum life of the Caterpillar Remanufactured Engine, be sure the following components are checked during installation:Air Compressor
The 3406B Remanufactured Truck Engine comes with a TU-FLO 501 Air Compressor. If the air compressor on the Remanufactured Engine is to be replaced with another air compressor of a different size or capacity, make sure it is clean inside because of its use of engine oil for lubrication. Foreign material from a failure of the former engine can decrease engine life. Worn air compressors can, also, be a source of "oil consumption", by pumping oil into the engine air intake pipe, or the vehicle air tanks.Air Cleaner
Install a new filter element in the air cleaner. Install all hoses and clamps as necessary. Check all piping and connections for leaks.Radiator
Make sure the radiator is clean inside and out. If a higher horsepower engine is being installed, make sure the radiator being used has sufficient capacity to handle the additional cooling capacity that will be needed.Install new hoses and hose clamps as necessary. Check for and correct all coolant leaks. If the engine is equipped with a viscous fan drive, or a fan clutch, check the fan drive to be sure of correct operation.Oil Pan
Compare the oil pan configuration on the Remanufactured Engine with that of the original engine. If they are different, it will be necessary to change the oil pan on the new engine to match the original