VALVE GP-SOLENOID 1228302 - Caterpillar

4. Measure clearance between cap and socket with shims.5. Remove bolts and shorten brace. Install shims equal to measured clearance plus 1 shim. 6. Lengthen brace and install bolts. Tighten bolts to 150 20 lb ft (205 25 N m). Lubricate ball and socket.(62)Fuel System-Primary Filter
1. Clean element when fuel pressure gauge registers OUT with engine running. Close fuel supply valve. 2. Loosen primary filter bowl retaining clamp nut. Remove bowl and element.3. Wash element in clean solvent.4. Clean bowl.5. Install element and bowl.6. Open fuel supply valve.7. Start engine and check for leaks. If fuel pressure gauge still registers OUT with engine running, change secondary element.Secondary Filter Element
1. Close fuel supply valve and remove filter with a strap type wrench. 2. Clean filter base gasket surface. Be sure all of old gasket is removed. 3. Lubricate new filter gasket with clean diesel fuel. 4. Install new element by hand. When gasket contacts base, tighten 1/2 turn more.5. Prime fuel system (see the next topic). 6. Start engine and check for leaks. Install guard.Priming Fuel System (Scroll-type)
1. Move governor control to OFF position. Open system vent valve. 2. Unlock priming pump plunger. 3. Operate plunger until... ...flow of fuel from drain line is free of air bubbles. Close pump and lock plunger. 4. Close vent valve.(Sleeve Metering)
1. Move governor control to OFF position. Open fuel system bleed valve. 2. Unlock priming pump plunger and operate pump until... ...flow of fuel from drain line is free of air bubbles.3. When fuel flows free of bubbles, close pump and lock plunger.4. Close bleed valve.5. Start engine and inspect for leaks.(64)Water Separator-If Equipped
When inside of water separator becomes contaminated enough that water level cannot be seen through transparent cover, install new element. 1. Stop engine and close fuel supply valve. 2. Clean separator and surrounding area. Open separator drain valve (A) and vent valve (B). Allow to drain. Close drain and vent valves. 3. Depress extended tab on cover retaining clamp with heel of hand and lift slotted tab from locking slot. Pull off and discard used element assembly. 4. Clean three sealing surfaces on separator base before installing new element assembly.
Make sure new seals are in seal recesses of new element assembly.
5. Insert locating pin (A) into outlet passage (B) at bottom of new element and push into place on element base. 6. Engage lower tab of clamp in slot at bottom of separator base. While depressing clamp with heel of hand, push upper tab into locking slot at top of base. Clamp must always be installed with hand and finger tabs in the UP position. Make sure clamp is securely engaged in top and bottom locking slots.(64)Cooling System-Cleaning
Always inspect cooling system with engine stopped.Remove filler cap slowly to relieve pressure. Steam can cause personal injury.Inhibitor contains alkali, avoid contact with skin and eyes to prevent personal injury.
Never add coolant to an overheated engine, allow engine to cool first.Do not use Caterpillar Corrosion Inhibitor with Dowtherm 209 coolant.
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