VALVE GP-MODULATING 1296302 - Caterpillar

start by:a) remove torque converter **This operation is in the POWER TRAIN DISASSEMBLY AND ASSEMBLY section. Engine removed for better photo illustration of the removal and installation of the flywheel. 1. Remove six of bolts (1) that hold the flywheel in position.2. Install tooling (A) to hold the crankshaft gear in position.3. Remove the remainder of bolts (1). 4. Install guide bolts (B) in the crankshaft. 5. Fasten tool (C) to a hoist and put it in position in the groove of flywheel (2) as shown.6. Pull flywheel (2) on to tooling (A).7. Remove tooling (A).
Tool (C) can not be fastened to the flywheel. Hold the flywheel level with tool (C) and the hoist when it is removed from the guide bolts (B). If the flywheel is not held level, it can come off of tool (C) and cause bodily injury.
8. Remove the flywheel (2) with tool (C). Weight of the flywheel is 96 lb. (44 kg).9. If necessary, remove ring gear from flywheel (2).Install Flywheel
1. Heat ring gear to a maximum temperature of 315° C (600° F) and install it on the flywheel so the chamfer of the gear teeth will be toward the starter pinion when the flywheel is installed.
Tool (B) can not be fastened to the flywheel. Hold the flywheel level with tool (B) and the hoist when it is installed on the guide bolts (A). If the flywheel is not held level it can come off of tool (B) and cause bodily injury.
2. Install tool (A) in the crankshaft.3. Fasten tool (B) to a hoist and install it in the groove of flywheel (1) as shown.4. Put flywheel (1) in position on guide bolts (A). Put clean engine oil or 5P960 Multipurpose Type Grease on the threads of the bolts that hold the flywheel in position.5. Install six of the bolts to hold the flywheel in position.6. Remove tool (A). 7. Install the remainder of bolts (2) and tighten all of the bolts to a torque of 200 20 lb.ft. (270 25 N m).end by:a) install torque converter