VALVE GP-SHUTTLE 2143523 - Caterpillar

Remove & Install Cylinder Liners
Start By:a. remove pistons and connecting rod assemblies.1. Put covers on the journals of the crankshaft for protection from dirt or water. 2. Remove the piston from the cylinder liner that is to be removed. See the topic, "Remove Pistons" in this manual.3. Turn the crankshaft so that the counterweights on the crankshaft are away from the bottom of the cylinder liner as shown. 4. Remove cylinder liners (1) with Tool (A) as shown. The Caterpillar pack pulling tools can be used to remove the cylinder liner, piston and connecting rod as a unit. For more detail, see Special Instruction, SEHS8554. 5. Remove filler band (2) and seals (3) from the cylinder liner.6. Do Steps 1 through 5 for the other cylinder liners if necessary. The following steps are for the installation of the cylinder liners.7. Clean the cylinder liners and liner bores in the cylinder block. 8. Install cylinder liners (1) in the block without the O-ring seals or filler band.9. To check the cylinder liner projection, see the topic "Cylinder Liner Projection" in Systems Operation, Testing & Adjusting Manual, SENR5517.10. Remove the liner. Install new O-ring seals on the liners. 11. Put clean engine oil on the O-ring seals and on the cylinder bores. Put the filler band in clean SAE 30W Oil; then immediately install the filler band on the cylinder liner. Immediately, install the cylinder liner in the cylinder block with Tool (B) before expansion of the band.End By:a. install pistons and connecting rod assemblies.