VALVE MECHANISM GP 2159571 - Caterpillar

Illustration 156 g06320268
View of harness routing inside the right-hand electrical box.
(5) 7K-1181 Cable Strap
(14) 130-5300 Clip
(H) Hood toggle switch connection
(J) Chassis harness connection
The harness routes from the frame into the right-hand electrical box. Pass the harness between the rear bumper and the radiator mounting pad.
Turn back connector (H) and tie back to the harness with Cable Strap (1).
Secure the last connector to existing bolt with Clip (14).Hood Tilt Hardware
Table 25
Parts List
Item Qty Part Number Part Name
1 1 091-0081 Spacer
2 2 6S-6646 Cotter Pin
3 2 7V-9791 Pin
4 2 7X-0613 Hard Washer
5 1 8T-4121 Hard Washer
6 4 8T-4140 Bolt
7 1 8T-4185 Bolt
8 2 8T-4200 Bolt
9 1 9M-8406 Clip
10 4 198-4780 Hard Washer
11 1 344-5675 Nut
12 2 379-9414 Bracket As
13 2 454-0228 Pin As
14 2 490-3089 Plate As
15 1 507-1782 Fixture As Note: The best time to weld the actuator plate assemblies in position is before installing the cooling package.
Illustration 157 g06298170
View of hood tilt brackets installed on rear bumper.
(1) 091-0081 Spacer
(4) 7X-0613 Hard Washer
(5) 8T-4121 Hard Washer
(6) 8T-4140 Bolt
(7) 8T-4185 Bolt
(8) 8T-4200 Bolt
(9) 9M-8406 Clip
(10) 198-4780 Hard Washer
(11) 344-5675 Nut
(12) 379-9414 Bracket As
(13) 454-0228 Pin As
Install Brackets (12) on the rear bumper. Attach to the existing threaded bosses with Bolts (6) and Washers (10).
The hinge pins for the hood tilt brackets are made of Pins (13) with one Bolt (8) and Washer (4) each.
On the left bracket, install Clip (9) with Bolt (7). Install Spacer (1) below the clip. Secure the clip with Nut (11) and Washer (5).
Illustration 158 g06298203
View of fixture assembly installed for location of hood actuator plates.
(2) 6S-6646 Cotter Pin
(3) 7V-9791 Pin
(14) 490-3089 Plate As
(15) 507-1782 Fixture As
Use Fixture As (15) in place of the hinge pin to locate the left and right Plate As (14). The fixture assembly dictates the front-to-back position of the plate assemblies.
Illustration 159 g06320299
(D1) 10 mm (0.4 inch)
(W1) Fillet weld 8 mm (0.31 inch)
Align the plates 10 mm (0.4 inch) (D1) from the outside edge of the radiator mounting pad.
Weld (W1) the actuator block into place. Weld both sides, the length of the block.
Remove Fixture (15) and discard. Fixture can be saved for future use.