VALVE AR-SWING 2477451 - Caterpillar

Orient the impeller end of shaft (21) to the upward position. Lubricate the stationary segment of the ceramic seal with a solution of water and five percent soap. Place the side of the segment with the bevel in the downward position. Use hand pressure in order to install the segment into drive housing (15). After the seal is installed, wipe the surface dry.
Illustration 17 g01057146
Lubricate the rotating segment of ceramic seal (13) with a solution of water and five percent soap. Orient the side of the segment with the spring to the upward position. Use hand pressure in order to install the rotating segment of ceramic seal (13) onto the stationary segment of the ceramic seal. After the seal is installed, wipe the surface dry.
Illustration 18 g01057149
Lubricate port plate (11) with a solution of water and five percent soap. Align the tabs of the port plate with the notches in the body. Install the port plate into drive housing (15).
Illustration 19 g01057151
Determine the thickness of the shims for the impeller. The shims will be used in order to obtain a clearance of 0.18 to 0.23 mm (0.007 to 0.009 inch) on each side of the impeller.Place a straight edge on the face of the port plate (11) across the opening for shaft (21). Use a feeler gauge to measure Dimension (X) between the shoulder of the shaft and the face of the port plate.The correct thickness of the shims is Dimension (X) plus the specification of the clearance. Table 2 is an example of the calculation.
Table 2
Example of the Calculation for Determining the Thickness of the Shims
Dimension (X) Clearance Specification Thickness of the Shims
0.56 mm
(0.022 inch) + 0.20 mm
(0.008 inch) = 0.76 mm
(0.03 inch) In the example, the proper thickness for the shims is 0.76 mm (0.030 inch).
Illustration 20 g01057154
Install spacer (12) (not shown). Install shims (8). Install key (8A). Note: The spacer and the shims will protrude slightly above the port plate. This is normal. When the impeller is installed, the spring in the ceramic seal will be compressed and the spacer and the shims will be pushed down.Note: The impeller has threaded holes for the puller. Install the impeller with the holes toward the outside.
Illustration 21 g01057157
Use a suitable press to install impeller (7) onto the shaft. Be sure to support the shaft with a jack and/or blocks. After the impeller is installed, rotate the impeller in order to make sure that the impeller does not rub.
Illustration 22 g00690890
Install the washer. Thoroughly clean the threads of the shaft and nut (6) with solvent. Apply Tooling (J) to the threads of nut (6). Install the nut. Tighten the nut to a torque of 155 20 N m (115 15 lb ft). Install the cotter pin in order to secure the nut.
Illustration 23 g01057162
Install ring (10). Ensure that O-ring seal (9) is in good condition. Install O-ring seal (9).
Illustration 24 g00603007
Lubricate port plate (5) with a solution of water and five percent soap. Install the port plate into body (4).
Illustration