VALVE-MECHANISM GP 2P6524 - Caterpillar

195-196, 198, 200-203, 205-206, 208-215, 222-226, 229, 232-237, 240, 242, 244-261, 274-278, 287-295, 297, 301-308, 311, 326-333, 335, 337-352, 354-361, 368, 375-376, 379-380, 394-395, 414-457, 467-471, 487-488, 490, 492-493, 497, 503-521, 524-526, 534, 536, 546-548, 550, 552-553, 557, 559-569, 571-572, 574, 577, 579, 581-589, 591-592, 617-618, 620-621, 639-657, 659, 666, 673-683, 686, 695, 699, 701-702, 707-708, 710, 713-733, 738, 748, 751-753, 756-769, 772-773, 777, 779-785, 788, 820, 829, 831-833, 835, 837-838, 840-842, 845-846, 848, 850, 853, 855-858, 860-864, 866-869, 880-881, 886, 888-889, 891, 893-898, 900-915, 921-922, 924-925, 958, 960, 964-966, 969-970, 974, 979-980, 982, 984, 988-990, 992, 994-999, 1001-1002, 1004-1017, 1019, 1021, 1024-1025, 1037-1043, 1050, 1053, 1055, 1059, 1067-1068, 1071-1072, 1074-1091, 1096, 1100, 1105-1107, 1109-1110, 1113-1115, 1119, 1123, 1129, 1132, 1135, 1138-1139, 1141-1143, 1145, 1148, 1153, 1157-1158, 1168-1173, 1175, 1177, 1179, 1181, 1185-1186, 1196, 1199-1200, 1202, 1206, 1209, 1232-1233, 1235-1236, 1245, 1249, 1253, 1256, 1259, 1262, 1266, 1270-1272, 1274-1275, 1277, 1279-1284, 1286-1292, 1294, 1296, 1299-1300, 1302-1309, 1311-1313, 1315-1316, 1318-1333, 1338, 1340, 1343, 1345, 1347, 1349-1351, 1353-1354, 1357-1358, 1360-1361, 1364-1367, 1370-1371, 1380, 1382-1391, 1396-1399, 1402-1413, 1417-1418, 1421, 1424-1429, 1431, 1433-1437, 1439, 1443-1444, 1447, 1450, 1453, 1455, 1457-1461, 1463, 1468-1469, 1484-1486, 1488, 1490-1494, 1496-1497, 1499, 1501, 1503-1510, 1512, 1514-1515, 1517-1525, 1527-1530, 1532-1536, 1542-1543, 1545, 1547, 1551-1564, 1572-1577, 1582-1583, 1585-1586, 1588-1607, 1612-1613, 1616, 1625-1627, 1629, 1632-1633, 1635, 1637-1639, 1643, 1645, 1648-1649, 1655, 1657, 1661-1662, 1665-1667, 1670, 1672, 1675, 1677, 1687, 1695, 1697, 1699, 1702-1703, 1705, 1707, 1713, 1715, 1717, 1721, 1723-1724, 1728, 1731-1733, 1736-1737, 1739, 1742, 1744-1745, 1747, 1751-1752, 1754-1755, 1757-1762, 1764-1765, 1767-1768, 1778, 1782, 1787-1789, 1792, 1795-1796, 1813, 1815-1816, 1820-1824, 1826, 1828, 1831-1832, 1834, 1836-1837, 1849-1851, 1853-1856, 1858-1859, 1862-1866, 1868
PARTS NEEDED
Qty
Part Number Description
1 3204797 TUBE AS
In Order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 3% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
ACTION REQUIRED
Refer to Image1 below for reference during removal and installation of the seawater tube.
1. Remove the two hose clamps #1 from hose #2.
2. Remove two bolts and washers #3 from retaining flange.
3. Remove two bolts, nuts, washers and 2 piece clamp #4 from the tube assembly.
4. Remove the 243-3817 tube assembly #5 from the Aftercooler #8 and hose #2.
5. Remove the sleeve #6 from old tube assembly #5 (sleeve to be reused on installation of new tube assembly 320-4797).
6. Lubricate and install new O-Ring 6L1651 #7 onto new 320-4797 Tube As..
7. Reinstall sleeve item #5 (reused from old Tube As.) onto new 320-4797 Tube As.
8. Install new 320-4797 Tube As. into Aftercooler #8 and hose #2.
9. Reinstall two bolts, nuts, washers and 2 piece clamp #4 onto the new Tube assembly.
10. Reinstall two bolts and washers #3 into retaining flange.
11. Reinstall the two hose clamps #1 onto hose #2.
Image1
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
0-1000 hrs,
0-24 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
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