3080938 VALVE GP-ACTUATOR Caterpillar parts
120M, 12M, 140M, 160M
Rating:
Alternative (cross code) number:
CA3080938
308-0938
3080938
CA3080938
308-0938
3080938
Weight: 2 pounds 0 kg.
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2018-09-22
2018-09-19
Information:
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-8665 (1) Cylinder Liner Puller Gp 1
(1) The 6V-9448 Cylinder Pack Puller is an optional Tool for 137 mm (5.4 inch) and 140 mm (5.5 inch) bore diameters.Start By:
Remove the pistons and connecting rods. Refer to Disassembly and Assembly, "Pistons and Connecting Rods - Remove".
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01005579
Remove cylinder liner (1) with Tooling (A).Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 7H-3598 Bolt 6
8F-1484 Washer (Steel) 6
7K-1977 Washer (Fiber) 6
B 8T-0455 Liner Projection Tool Group 1
C 2P-8260 Cylinder Liner Installer 1
D 8S-3140 Counterbore 1
E - BONDERITE SO-T 40 -
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 2 g00517900
Install a clean liner or cylinder pack (1) in the cylinder block without the filler band or the rubber seals.
Illustration 3 g00505048
Illustration 4 g00505050
Install Tooling (A) around the cylinder liner bore. Tighten the six bolts from Tooling (A) evenly in four steps to a torque of 95 N m (70 lb ft).
Use Tooling (B) to measure the cylinder liner projection at locations A, B, C, and D.Note: Measure the cylinder liner projection around the cylinder liner. Dimensions for the cylinder liner projections must be within specifications. If the dimensions are not in tolerance, rotate the cylinder liner to a new position in the cylinder bore. May be necessary to move the cylinder liner to a different cylinder bore. Check the cylinder liner projection again.
Dimensions for the cylinder liner projection must be within specifications. The machined counterbore surface to the top surface of the cylinder block can be changed.Note: Refer to Special Instruction, FM055228, "Using Caterpillar Cylinder Pack Pulling Tools" for additional information in the use of Tooling (D). Refer to Testing and Adjusting, "Cylinder Liner Projection - Inspect" in order to find the thickness of the shims, the part number and the installation procedure for the cylinder liner.
Put a mark on cylinder liner (1) and the spacer plate so the cylinder liner can be installed in the same position. Remove Tooling (A) and Tooling (B). Remove cylinder liner (1).
Illustration 5 g00575805Note: Apply Tooling (E) and clean engine oil immediately before assembly. If Tooling (E) or engine oil is applied early, the filler bands and O-ring seals may swell and be pinched under the cylinder liner.
Apply Tooling (E) on the three lower seals (3) and the cylinder bore. Install the three bottom seals on the cylinder liner.
Immerse upper filler band (2) in clean engine oil. Install the filler band on the cylinder liner.
Install the cylinder immediately into the cylinder block.
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-8665 (1) Cylinder Liner Puller Gp 1
(1) The 6V-9448 Cylinder Pack Puller is an optional Tool for 137 mm (5.4 inch) and 140 mm (5.5 inch) bore diameters.Start By:
Remove the pistons and connecting rods. Refer to Disassembly and Assembly, "Pistons and Connecting Rods - Remove".
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01005579
Remove cylinder liner (1) with Tooling (A).Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 7H-3598 Bolt 6
8F-1484 Washer (Steel) 6
7K-1977 Washer (Fiber) 6
B 8T-0455 Liner Projection Tool Group 1
C 2P-8260 Cylinder Liner Installer 1
D 8S-3140 Counterbore 1
E - BONDERITE SO-T 40 -
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 2 g00517900
Install a clean liner or cylinder pack (1) in the cylinder block without the filler band or the rubber seals.
Illustration 3 g00505048
Illustration 4 g00505050
Install Tooling (A) around the cylinder liner bore. Tighten the six bolts from Tooling (A) evenly in four steps to a torque of 95 N m (70 lb ft).
Use Tooling (B) to measure the cylinder liner projection at locations A, B, C, and D.Note: Measure the cylinder liner projection around the cylinder liner. Dimensions for the cylinder liner projections must be within specifications. If the dimensions are not in tolerance, rotate the cylinder liner to a new position in the cylinder bore. May be necessary to move the cylinder liner to a different cylinder bore. Check the cylinder liner projection again.
Dimensions for the cylinder liner projection must be within specifications. The machined counterbore surface to the top surface of the cylinder block can be changed.Note: Refer to Special Instruction, FM055228, "Using Caterpillar Cylinder Pack Pulling Tools" for additional information in the use of Tooling (D). Refer to Testing and Adjusting, "Cylinder Liner Projection - Inspect" in order to find the thickness of the shims, the part number and the installation procedure for the cylinder liner.
Put a mark on cylinder liner (1) and the spacer plate so the cylinder liner can be installed in the same position. Remove Tooling (A) and Tooling (B). Remove cylinder liner (1).
Illustration 5 g00575805Note: Apply Tooling (E) and clean engine oil immediately before assembly. If Tooling (E) or engine oil is applied early, the filler bands and O-ring seals may swell and be pinched under the cylinder liner.
Apply Tooling (E) on the three lower seals (3) and the cylinder bore. Install the three bottom seals on the cylinder liner.
Immerse upper filler band (2) in clean engine oil. Install the filler band on the cylinder liner.
Install the cylinder immediately into the cylinder block.
Parts valve Caterpillar catalog:
1478211
VALVE-EXHAUST
120H, 120K, 120K 2, 12K, 12M, 135H, 140G, 140K, 140K 2, 140M, 160K, 3126, 3126B, 3126E, 322C, 322C FM, 324D, 324D FM, 324D FM LL, 324D L, 324D LN, 325C, 325C FM, 325D, 325D FM, 325D FM LL, 325D L, 325...
120H, 120K, 120K 2, 12K, 12M, 135H, 140G, 140K, 140K 2, 140M, 160K, 3126, 3126B, 3126E, 322C, 322C FM, 324D, 324D FM, 324D FM LL, 324D L, 324D LN, 325C, 325C FM, 325D, 325D FM, 325D FM LL, 325D L, 325...
2527801
VALVE-INLET
120H, 120K, 120K 2, 12K, 135H, 140G, 140K, 140K 2, 140M, 160K, 3126, 3126B, 3126E, 322C, 324D, 324D FM, 324D FM LL, 324D L, 324D LN, 325C, 325D, 325D FM, 325D FM LL, 325D L, 325D MH, 326D L, 328D LCR,...
120H, 120K, 120K 2, 12K, 135H, 140G, 140K, 140K 2, 140M, 160K, 3126, 3126B, 3126E, 322C, 324D, 324D FM, 324D FM LL, 324D L, 324D LN, 325C, 325D, 325D FM, 325D FM LL, 325D L, 325D MH, 326D L, 328D LCR,...
2418382
VALVE-INLET
140M, 160M, 2290, 2390, 2391, 2491, 2590, 330D, 330D FM, 330D L, 330D LN, 330D MH, 336D, 336D L, 336D LN, 511, 521, 522, 532, 541, 551, 552, 627G, 637D, 637E, 637G, 814F II, 815F II, 816F II, 973C, 97...
140M, 160M, 2290, 2390, 2391, 2491, 2590, 330D, 330D FM, 330D L, 330D LN, 330D MH, 336D, 336D L, 336D LN, 511, 521, 522, 532, 541, 551, 552, 627G, 637D, 637E, 637G, 814F II, 815F II, 816F II, 973C, 97...
2418383
VALVE-EXHAUST
140M, 140M 2, 160M, 160M 2, 2290, 2390, 2391, 2491, 2590, 330D, 330D FM, 330D L, 330D LN, 330D MH, 336D, 336D L, 336D LN, 336D2, 336D2 L, 340D L, 340D2 L, 511, 521, 521B, 522, 522B, 532, 541, 541 2, 5...
140M, 140M 2, 160M, 160M 2, 2290, 2390, 2391, 2491, 2590, 330D, 330D FM, 330D L, 330D LN, 330D MH, 336D, 336D L, 336D LN, 336D2, 336D2 L, 340D L, 340D2 L, 511, 521, 521B, 522, 522B, 532, 541, 541 2, 5...
2222367
VALVE GP-ACCUMULATOR CHARGING
120H, 120H ES, 120H NA, 120M, 120M 2, 12G, 12H, 12H ES, 12H NA, 12K, 12M, 12M 2, 12M 3, 12M 3 AWD, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 140M 2, 140M 3, 140M 3 AWD, 14...
120H, 120H ES, 120H NA, 120M, 120M 2, 12G, 12H, 12H ES, 12H NA, 12K, 12M, 12M 2, 12M 3, 12M 3 AWD, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 140M 2, 140M 3, 140M 3 AWD, 14...
1582336
VALVE-GAS
120M, 120M 2, 12M, 12M 2, 12M 3, 12M 3 AWD, 140M, 140M 2, 140M 3, 140M 3 AWD, 14M, 160M, 160M 2, 160M 3, 160M 3 AWD, 16M, 5110B, 5130B, 735, 740, 784C, 785C, 785D, 789C, 793C, 793D, 797, 914G, 924F, 9...
120M, 120M 2, 12M, 12M 2, 12M 3, 12M 3 AWD, 140M, 140M 2, 140M 3, 140M 3 AWD, 14M, 160M, 160M 2, 160M 3, 160M 3 AWD, 16M, 5110B, 5130B, 735, 740, 784C, 785C, 785D, 789C, 793C, 793D, 797, 914G, 924F, 9...
2448686
VALVE GP-SOLENOID
120M, 12M, 140M, 14M, 160M, 16M, 938G II, 938H, IT38G II, IT38H, R1300G, R1300G II, R1600G, R1700G
120M, 12M, 140M, 14M, 160M, 16M, 938G II, 938H, IT38G II, IT38H, R1300G, R1300G II, R1600G, R1700G
2G1034
VALVE-AIR RELIEF
120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 120M, 12G, 12H, 12H ES, 12H NA, 12K, 12M, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 143H, 14G, 14H, 14H NA, 14M, 160G, 160H, 16...
120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 120M, 12G, 12H, 12H ES, 12H NA, 12K, 12M, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 143H, 14G, 14H, 14H NA, 14M, 160G, 160H, 16...
8M3368
VALVE-CHECK
120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 12G, 12H, 12H ES, 12H NA, 12K, 12M, 130G, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 143H, 14G, 14H NA, 14M, 160G, 160H, 160H ES, 160H NA, 1...
120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 12G, 12H, 12H ES, 12H NA, 12K, 12M, 130G, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 143H, 14G, 14H NA, 14M, 160G, 160H, 160H ES, 160H NA, 1...
3D2239
VALVE AS-TIRE
120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 120M, 120M 2, 12H, 12H ES, 12H NA, 12K, 12M, 12M 2, 12M 3, 130G, 135H, 135H NA, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 140M 2, 140M 3, 160H, 160K, 160M...
120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 120M, 120M 2, 12H, 12H ES, 12H NA, 12K, 12M, 12M 2, 12M 3, 130G, 135H, 135H NA, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 140M 2, 140M 3, 160H, 160K, 160M...
2390618
VALVE GP-SHUTTLE
120M, 12M, 140M, 14M, 160M, 16M, 24M, 725, 725C, 730, 730C, 938H, 950H, 962H, 966H, 972H, IT38H, IT62H
120M, 12M, 140M, 14M, 160M, 16M, 24M, 725, 725C, 730, 730C, 938H, 950H, 962H, 966H, 972H, IT38H, IT62H
1104213
VALVE GP-TIRE
120H, 120H ES, 120H NA, 120K, 120K 2, 120M, 120M 2, 12H, 12H ES, 12H NA, 12K, 12M, 12M 2, 12M 3, 12M 3 AWD, 135H, 135H NA, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 140M 2, 140M 3, 140M 3 AWD, 143H,...
120H, 120H ES, 120H NA, 120K, 120K 2, 120M, 120M 2, 12H, 12H ES, 12H NA, 12K, 12M, 12M 2, 12M 3, 12M 3 AWD, 135H, 135H NA, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 140M 2, 140M 3, 140M 3 AWD, 143H,...
2775533
VALVE-RELIEF
12M 2, 140M, 160M, SNOW WING
12M 2, 140M, 160M, SNOW WING
2599095
VALVE-COUNTERBALANCE
12M 2, 140M, 160M, SNOW WING
12M 2, 140M, 160M, SNOW WING
3183036
VALVE GP-CHECK & RELIEF
120M, 120M 2, 12M, 12M 2, 12M 3, 12M 3 AWD, 140M, 140M 2, 140M 3, 140M 3 AWD, 160M, 160M 2, 160M 3, 160M 3 AWD
120M, 120M 2, 12M, 12M 2, 12M 3, 12M 3 AWD, 140M, 140M 2, 140M 3, 140M 3 AWD, 160M, 160M 2, 160M 3, 160M 3 AWD
2435015
VALVE GP-SOLENOID
120M, 120M 2, 12M 2, 12M 3 AWD, 140M, 140M 2, 140M 3 AWD, 160M, 160M 2, 160M 3 AWD
120M, 120M 2, 12M 2, 12M 3 AWD, 140M, 140M 2, 140M 3 AWD, 160M, 160M 2, 160M 3 AWD
2807327
VALVE GP-TIRE
120M, 120M 2, 12M, 12M 2, 12M 3 AWD, 140M, 140M 2, 140M 3 AWD, 160M, 160M 2, 160M 3 AWD
120M, 120M 2, 12M, 12M 2, 12M 3 AWD, 140M, 140M 2, 140M 3 AWD, 160M, 160M 2, 160M 3 AWD
2735470
VALVE GP-RELIEF
120M, 120M 2, 12M 2, 12M 3 AWD, 140M, 140M 2, 140M 3 AWD, 160M, 160M 2, 160M 3 AWD
120M, 120M 2, 12M 2, 12M 3 AWD, 140M, 140M 2, 140M 3 AWD, 160M, 160M 2, 160M 3 AWD
1759497
VALVE
325D, 329D L, 330C, 330D, 336D L, 336D LN, 336E, 345C L, 345D, 349D L, 365C L, OEMS
325D, 329D L, 330C, 330D, 336D L, 336D LN, 336E, 345C L, 345D, 349D L, 365C L, OEMS
1759486
VALVE-LOCK
323D LN, 325D, 329D L, OEMS
323D LN, 325D, 329D L, OEMS
2459923
VALVE GP-CHECK
120M, 120M 2, 12M, 12M 2, 140M, 140M 2, 160M, 160M 2
120M, 120M 2, 12M, 12M 2, 140M, 140M 2, 160M, 160M 2
2461567
VALVE GP-CHECK & RELIEF
120M, 120M 2, 12M, 12M 2, 140M, 140M 2, 160M, 160M 2
120M, 120M 2, 12M, 12M 2, 140M, 140M 2, 160M, 160M 2
2649035
VALVE-RELIEF
BR272
BR272
2649034
VALVE-RELIEF
BR272
BR272