VALVE GP-BASIC 3549137 - Caterpillar

Repair for option A is complete.
Illustration 29 g02647618
Note: Use the Following for Repair Using a Butt Splice.
Strip 6.4 mm (0.25 inch) to 7 mm (0.28 inch) of insulation from the wire being repaired. Refer to illustration 29.Note: Be careful not to cut or nick the copper wire strands.
Illustration 30 g02647637
Use table 1 to identify correct sized butt splice in accordance with proper wire gauge size.
Illustration 31 g02647847
Crimp butt splice on stripped ends of wire using 9S-9150 Terminal Crimp Tool As . A slight tug on the wires will confirm the splice is properly crimped. Refer to illustration 31.
Illustration 32 g02647857
Illustration 33 g02647862
Perform electrical/ functional check on circuit to ensure that repair is effective.
Heat shrink the butt splice insulation using 9U-6070 Heat Gun Gp . Confirm visually that there is no opening and adhesive is properly sealing onto wire insulation. Refer to illustration 32 and 33.
If more that one wire is damaged or broken repeat the process.
Illustration 34 g02647867
Illustration 35 g02647875
Use electrical tape to ensure that all the splices and frayed braid are secured in place and are not loose. Refer to illustration 34 and 35.
Illustration 36 g02647896
Illustration 37 g02647898
(1) Tie Strap
Secure tape with tie strap, using 4C-5877 Installer Tool . Refer to illustration 36 and 37. Tensioning specifications may be found in table 2.
Repair for option B is complete.