3605604 VALVE AS-CONTROL Caterpillar parts
525D, 535D, 545D, 555D, 725C, 730C, 735B, 740B, 844K, 980M, 982M, 986H, 990K, D11R, D11T, D6T LGP, D6T LGPPAT, D6T XL, D7E, D7E LGP, D8T, D9T
Rating:
Alternative (cross code) number:
CA3605604
360-5604
3605604
CA3605604
360-5604
3605604
Weight: 0.66 pounds 0 kg.
ARTICULATED TRUCK, WHEEL SKIDDER,
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Compatible equipment models: 3605604:
Information:
Use this procedure to troubleshoot the electrical system if a problem is suspected with the injectors or if any one of the diagnostic codes in Table 1 is active or easily repeated.
Table 1
J1939 Code and Description Comments
1-5
Cylinder #1 Injector current below normal The engine Electronic Control Module (ECM) detects an open circuit.
The code is logged.
The ECM continues to fire the injector solenoid.
1-6
Cylinder #1 Injector current above normal The ECM detects a short circuit.
The code is logged.
The ECM will disable the solenoid circuit. The ECM will periodically try to fire the injector. If the short circuit remains, this sequence of events will be repeated until the problem is corrected.
2-5
Cylinder #2 Injector current below normal The engine ECM detects an open circuit.
The code is logged.
The ECM continues to fire the injector solenoid.
2-6
Cylinder #2 Injector current above normal The ECM detects a short circuit.
The code is logged.
The ECM will disable the solenoid circuit. The ECM will periodically try to fire the injector. If the short circuit remains, this sequence of events will be repeated until the problem is corrected.
3-5
Cylinder #3 Injector current below normal The engine ECM detects an open circuit.
The code is logged.
The ECM continues to fire the injector solenoid.
3-6
Cylinder #3 Injector current above normal The ECM detects a short circuit.
The code is logged.
The ECM will disable the solenoid circuit. The ECM will periodically try to fire the injector. If the short circuit remains, this sequence of events will be repeated until the problem is corrected.
4-5
Cylinder #4 Injector current below normal The engine ECM detects an open circuit.
The code is logged.
The ECM continues to fire the injector solenoid.
4-6
Cylinder #4 Injector current above normal The ECM detects a short circuit.
The code is logged.
The ECM will disable the solenoid circuit. The ECM will periodically try to fire the injector. If the short circuit remains, this sequence of events will be repeated until the problem is corrected.
5-5
Cylinder #5 Injector current below normal The engine ECM detects an open circuit.
The code is logged.
The ECM continues to fire the injector solenoid.
5-6
Cylinder #5 Injector current above normal The ECM detects a short circuit.
The code is logged.
The ECM will disable the solenoid circuit. The ECM will periodically try to fire the injector. If the short circuit remains, this sequence of events will be repeated until the problem is corrected.
6-5
Cylinder #6 Injector current below normal The engine ECM detects an open circuit.
The code is logged.
The ECM continues to fire the injector solenoid.
6-6
Cylinder #6 Injector current above normal The ECM detects a short circuit.
The code is logged.
The ECM will disable the solenoid circuit. The ECM will periodically try to fire the injector. If the short circuit remains, this sequence of events will be repeated until the problem is corrected. Perform this procedure under conditions that are identical to the conditions that exist when the problem occurs. Typically, problems with the injector solenoid occur when the engine is warmed up and/or when the engine is under vibration (heavy loads).These engines have Electronic Unit Injectors (EUI) that are mechanically actuated and
Table 1
J1939 Code and Description Comments
1-5
Cylinder #1 Injector current below normal The engine Electronic Control Module (ECM) detects an open circuit.
The code is logged.
The ECM continues to fire the injector solenoid.
1-6
Cylinder #1 Injector current above normal The ECM detects a short circuit.
The code is logged.
The ECM will disable the solenoid circuit. The ECM will periodically try to fire the injector. If the short circuit remains, this sequence of events will be repeated until the problem is corrected.
2-5
Cylinder #2 Injector current below normal The engine ECM detects an open circuit.
The code is logged.
The ECM continues to fire the injector solenoid.
2-6
Cylinder #2 Injector current above normal The ECM detects a short circuit.
The code is logged.
The ECM will disable the solenoid circuit. The ECM will periodically try to fire the injector. If the short circuit remains, this sequence of events will be repeated until the problem is corrected.
3-5
Cylinder #3 Injector current below normal The engine ECM detects an open circuit.
The code is logged.
The ECM continues to fire the injector solenoid.
3-6
Cylinder #3 Injector current above normal The ECM detects a short circuit.
The code is logged.
The ECM will disable the solenoid circuit. The ECM will periodically try to fire the injector. If the short circuit remains, this sequence of events will be repeated until the problem is corrected.
4-5
Cylinder #4 Injector current below normal The engine ECM detects an open circuit.
The code is logged.
The ECM continues to fire the injector solenoid.
4-6
Cylinder #4 Injector current above normal The ECM detects a short circuit.
The code is logged.
The ECM will disable the solenoid circuit. The ECM will periodically try to fire the injector. If the short circuit remains, this sequence of events will be repeated until the problem is corrected.
5-5
Cylinder #5 Injector current below normal The engine ECM detects an open circuit.
The code is logged.
The ECM continues to fire the injector solenoid.
5-6
Cylinder #5 Injector current above normal The ECM detects a short circuit.
The code is logged.
The ECM will disable the solenoid circuit. The ECM will periodically try to fire the injector. If the short circuit remains, this sequence of events will be repeated until the problem is corrected.
6-5
Cylinder #6 Injector current below normal The engine ECM detects an open circuit.
The code is logged.
The ECM continues to fire the injector solenoid.
6-6
Cylinder #6 Injector current above normal The ECM detects a short circuit.
The code is logged.
The ECM will disable the solenoid circuit. The ECM will periodically try to fire the injector. If the short circuit remains, this sequence of events will be repeated until the problem is corrected. Perform this procedure under conditions that are identical to the conditions that exist when the problem occurs. Typically, problems with the injector solenoid occur when the engine is warmed up and/or when the engine is under vibration (heavy loads).These engines have Electronic Unit Injectors (EUI) that are mechanically actuated and
Cat SIS web machinery list:
Parts valve Caterpillar catalog:
2899231
VALVE-EXHAUST
24M, 365C, 365C L, 365C L MH, 374D L, 374F L, 385C, 385C FS, 385C L, 385C L MH, 390D, 390D L, 583T, 587T, 621B, 621G, 623G, 627F, 627G, 631D, 631E, 631G, 637D, 637E, 637G, 651B, 657E, 657G, 735, 735B,...
24M, 365C, 365C L, 365C L MH, 374D L, 374F L, 385C, 385C FS, 385C L, 385C L MH, 390D, 390D L, 583T, 587T, 621B, 621G, 623G, 627F, 627G, 631D, 631E, 631G, 637D, 637E, 637G, 651B, 657E, 657G, 735, 735B,...
0057889
VALVE AS-DRAIN
3516B, 5130, 5130B, 5230, 5230B, 657E, 69D, 725, 730, 735, 735B, 740, 740B, 769C, 769D, 770, 770G, 771C, 771D, 772, 772G, 773B, 773D, 773E, 773F, 775B, 775D, 775E, 775F, 776, 776C, 776D, 777, 777B, 77...
3516B, 5130, 5130B, 5230, 5230B, 657E, 69D, 725, 730, 735, 735B, 740, 740B, 769C, 769D, 770, 770G, 771C, 771D, 772, 772G, 773B, 773D, 773E, 773F, 775B, 775D, 775E, 775F, 776, 776C, 776D, 777, 777B, 77...
2S5925
VALVE
205B, 211B, 215, 215B, 225, 227, 229, 231D, 235, 235C, 235D, 245, 307, 311, 312, 315, 317, 318B, 320 L, 320B, 322 LN, 330 FM L, 330 L, 561B, 561C, 561M, 571G, 572G, 572R, 578, 583K, 594, 594H, 623B, 6...
205B, 211B, 215, 215B, 225, 227, 229, 231D, 235, 235C, 235D, 245, 307, 311, 312, 315, 317, 318B, 320 L, 320B, 322 LN, 330 FM L, 330 L, 561B, 561C, 561M, 571G, 572G, 572R, 578, 583K, 594, 594H, 623B, 6...
2S5926
VALVE
1090, 1190, 1190T, 1290T, 1390, 205B, 211B, 215, 215B, 225, 227, 229, 2290, 231D, 235, 235C, 235D, 2390, 2391, 245, 2491, 2590, 307, 307B, 307C, 307D, 307E, 308C, 308D, 308E, 308E CR, 308E SR, 308E2 C...
1090, 1190, 1190T, 1290T, 1390, 205B, 211B, 215, 215B, 225, 227, 229, 2290, 231D, 235, 235C, 235D, 2390, 2391, 245, 2491, 2590, 307, 307B, 307C, 307D, 307E, 308C, 308D, 308E, 308E CR, 308E SR, 308E2 C...
1908609
VALVE-FILL
517, 527, 561M, 561N, 572R II, 583R, 583T, 587R, 587T, 589, 623G, 933C, 939C, 973D, D10R, D10T, D10T2, D11R, D11T, D3C III, D3G, D3K XL, D3K2 LGP, D4C III, D4G, D4K XL, D4K2 XL, D5C III, D5G, D5HTSK I...
517, 527, 561M, 561N, 572R II, 583R, 583T, 587R, 587T, 589, 623G, 933C, 939C, 973D, D10R, D10T, D10T2, D11R, D11T, D3C III, D3G, D3K XL, D3K2 LGP, D4C III, D4G, D4K XL, D4K2 XL, D5C III, D5G, D5HTSK I...
1074397
VALVE AS
16M, 24M, 5110B, 583T, 587T, 769D, 771D, 773D, 773E, 773F, 775D, 775E, 775F, 776D, 777D, 777F, 785, 785B, 785C, 785D, 789, 789B, 789C, 789D, 793C, 793D, 793F, 793F AC, 793F CMD, 793F OEM, 793F-XQ, 795...
16M, 24M, 5110B, 583T, 587T, 769D, 771D, 773D, 773E, 773F, 775D, 775E, 775F, 776D, 777D, 777F, 785, 785B, 785C, 785D, 789, 789B, 789C, 789D, 793C, 793D, 793F, 793F AC, 793F CMD, 793F OEM, 793F-XQ, 795...
1W8620
VALVE AS-CHECK
120M 2, 12M 2, 140M 2, 160M 2, 330D, 589, 824H, 824K, 825K, 826H, 826K, 834G, 834H, 834K, 836H, 836K, 844K, 854K, 973C, 980H, 988H, 988K, 990K, 992K, 993K, D10N, D10R, D10T, D10T2, D6R II, D7R II, D7R...
120M 2, 12M 2, 140M 2, 160M 2, 330D, 589, 824H, 824K, 825K, 826H, 826K, 834G, 834H, 834K, 836H, 836K, 844K, 854K, 973C, 980H, 988H, 988K, 990K, 992K, 993K, D10N, D10R, D10T, D10T2, D6R II, D7R II, D7R...
7M1296
VALVE-RELIEF
572G, 572R, 572R II, 578, 583R, 587R, 587T, D6H, D6H XL, D6H XR, D6R, D6R II, D6R III, D6R STD, D6T, D6T LGP, D6T LGPPAT, D6T XL, D7F, D7G, D7H, D7R, D7R II, D7R XR, D8H, D8K, D8N, D8R, D9G, PL87
572G, 572R, 572R II, 578, 583R, 587R, 587T, D6H, D6H XL, D6H XR, D6R, D6R II, D6R III, D6R STD, D6T, D6T LGP, D6T LGPPAT, D6T XL, D7F, D7G, D7H, D7R, D7R II, D7R XR, D8H, D8K, D8N, D8R, D9G, PL87
1582336
VALVE-GAS
120M, 120M 2, 12M, 12M 2, 12M 3, 12M 3 AWD, 140M, 140M 2, 140M 3, 140M 3 AWD, 14M, 160M, 160M 2, 160M 3, 160M 3 AWD, 16M, 5110B, 5130B, 735, 740, 784C, 785C, 785D, 789C, 793C, 793D, 797, 914G, 924F, 9...
120M, 120M 2, 12M, 12M 2, 12M 3, 12M 3 AWD, 140M, 140M 2, 140M 3, 140M 3 AWD, 14M, 160M, 160M 2, 160M 3, 160M 3 AWD, 16M, 5110B, 5130B, 735, 740, 784C, 785C, 785D, 789C, 793C, 793D, 797, 914G, 924F, 9...
1K8374
VALVE GP-TIRE
611, 613, 613B, 613C, 613C II, 613G, 615, 615C, 725, 725C, 730, 730C, 735, 735B, 740, 740B, 950 GC, AP-1000, AP-1000B, AP-600D, AP-800C, AP-800D, AP-900B, AP1000E, BG-225B, BG-260D, BG1000E, BG600D, D...
611, 613, 613B, 613C, 613C II, 613G, 615, 615C, 725, 725C, 730, 730C, 735, 735B, 740, 740B, 950 GC, AP-1000, AP-1000B, AP-600D, AP-800C, AP-800D, AP-900B, AP1000E, BG-225B, BG-260D, BG1000E, BG600D, D...
3D2239
VALVE AS-TIRE
120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 120M, 120M 2, 12H, 12H ES, 12H NA, 12K, 12M, 12M 2, 12M 3, 130G, 135H, 135H NA, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 140M 2, 140M 3, 160H, 160K, 160M...
120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 120M, 120M 2, 12H, 12H ES, 12H NA, 12K, 12M, 12M 2, 12M 3, 130G, 135H, 135H NA, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 140M 2, 140M 3, 160H, 160K, 160M...
2390618
VALVE GP-SHUTTLE
120M, 12M, 140M, 14M, 160M, 16M, 24M, 725, 725C, 730, 730C, 938H, 950H, 962H, 966H, 972H, IT38H, IT62H
120M, 12M, 140M, 14M, 160M, 16M, 24M, 725, 725C, 730, 730C, 938H, 950H, 962H, 966H, 972H, IT38H, IT62H
2849697
VALVE GP-FLUSHING
D6T, D6T LGP, D6T LGPPAT, D6T XL
D6T, D6T LGP, D6T LGPPAT, D6T XL
3338404
VALVE GP-PUMP CONTROL
D6T LGP, D6T XL
D6T LGP, D6T XL
3338591
VALVE GP-PUMP CONTROL
D6T LGP, D6T LGPPAT, D6T XL
D6T LGP, D6T LGPPAT, D6T XL
3510265
VALVE-BALL
2384C, 2484C, 559C, 579C, D6T LGP, D6T LGPPAT, D6T XL, D7E, D7E LGP, D8T, PL87
2384C, 2484C, 559C, 579C, D6T LGP, D6T LGPPAT, D6T XL, D7E, D7E LGP, D8T, PL87
3510263
VALVE-BALL
621H, 621K, 623H, 623K, 623K LRC, 627H, 627K, 627K LRC, D6T LGP, D6T LGPPAT, D6T XL, D7E, D7E LGP
621H, 621K, 623H, 623K, 623K LRC, 627H, 627K, 627K LRC, D6T LGP, D6T LGPPAT, D6T XL, D7E, D7E LGP
1278178
VALVE AS-CHECK
320C, 816F, 816F II, 826G, 826G II, 966F II, D6R, D6R III, D6R STD, D6T, D6T LGP, D6T LGPPAT, D6T XL
320C, 816F, 816F II, 826G, 826G II, 966F II, D6R, D6R III, D6R STD, D6T, D6T LGP, D6T LGPPAT, D6T XL
1582336
VALVE-GAS
120M, 120M 2, 12M, 12M 2, 12M 3, 12M 3 AWD, 140M, 140M 2, 140M 3, 140M 3 AWD, 14M, 160M, 160M 2, 160M 3, 160M 3 AWD, 16M, 5110B, 5130B, 735, 740, 784C, 785C, 785D, 789C, 793C, 793D, 797, 914G, 924F, 9...
120M, 120M 2, 12M, 12M 2, 12M 3, 12M 3 AWD, 140M, 140M 2, 140M 3, 140M 3 AWD, 14M, 160M, 160M 2, 160M 3, 160M 3 AWD, 16M, 5110B, 5130B, 735, 740, 784C, 785C, 785D, 789C, 793C, 793D, 797, 914G, 924F, 9...
3601748
VALVE GP-MODULATING
D6T, D6T XL
D6T, D6T XL
1972474
VALVE AS
322C, 322C FM, 325C, 325C FM, 330C, 330C FM, 330C L, 330C MH, 330D, 330D FM, 330D L, 330D LN, 330D MH, 336D, 336D L, 336D LN, 336D2, 336D2 L, 340D L, 340D2 L, 345C, 345C L, 345C MH, 345D, 345D L, 345D...
322C, 322C FM, 325C, 325C FM, 330C, 330C FM, 330C L, 330C MH, 330D, 330D FM, 330D L, 330D LN, 330D MH, 336D, 336D L, 336D LN, 336D2, 336D2 L, 340D L, 340D2 L, 345C, 345C L, 345C MH, 345D, 345D L, 345D...
3946392
VALVE GP-FLOW CONTROL
D6T LGP, D6T LGPPAT, D6T XL, D7E, D7E LGP
D6T LGP, D6T LGPPAT, D6T XL, D7E, D7E LGP
2695773
VALVE GP-SOLENOID
793D, 793F, 793F AC, 793F CMD, 793F OEM, 793F-XQ, D6T LGP, D6T LGPPAT, D6T XL, D7E, D7E LGP
793D, 793F, 793F AC, 793F CMD, 793F OEM, 793F-XQ, D6T LGP, D6T LGPPAT, D6T XL, D7E, D7E LGP
1952628
VALVE-NEEDLE
AP-1055B, BG-2455C, D6T, D6T XL
AP-1055B, BG-2455C, D6T, D6T XL