VALVE GP-PILOT 3G7575 - Caterpillar

REBE6042-00
01Jun2010
U-190
A-149
D-165
O-172
TM-13
Before/After
PRODUCT SUPPORT PROGRAM FOR REPLACING THE 9S4183 PLUG ON CERTAIN C32 HEAT EXCHANGED ENGINES
1380 3319 PS43092
This Program must be administered either before or after failure.In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS43092" as the Part Numberand "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code.If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
TERMINATION DATE
30Jun2012
PROBLEM
The existing 9S4183 Plug can corrode on certain C32 heat exchanged engines. If the existing plug fails it can/will leak sea water.
AFFECTED PRODUCT
Model Identification Number
C32 B2C00105-00107, 128, 131, 138-141, 145-148, 158-161, 177-183, 188-189, 191-193
RND00101-00103, 123-124, 138-139, 141, 163-166, 192-194, 221, 228-229, 235, 245, 254, 256-257, 263, 266-271, 274-277, 280-283, 286-297, 307-319, 321-322, 326-334, 336
RNE00103-00105, 120-129, 131, 134-140
RNX00101, 104-108, 122, 125, 127-129, 135-139, 152, 154-158, 161-164, 168-170, 173, 178-179, 182, 188-197, 199-201, 209-213, 215, 217, 220, 222, 224-228, 233, 245-247, 250, 252, 254-256, 265, 267-279
RNY00112, 114, 116-117, 119, 122-124, 126-132, 134-136, 138-140, 142-162, 164, 166-171, 173, 175-176, 183, 189-191, 195-198, 203-206, 210-211, 213-214, 220-222, 225-226, 228-236, 238-246, 248-249, 251, 253-258, 260-266, 269, 271-273, 276, 279-280, 282, 284-288, 290, 292-294, 296-297, 299, 302-305, 308-309, 312-318, 320-321, 324, 326-327, 330-335, 337-343, 346-349, 352, 355-358, 360-367, 370, 384-387, 389, 392, 395-397, 399-403, 406-408, 412-414, 418-419, 422-428, 430-437, 440-448, 450-451, 453-454, 457, 461-471, 474-485, 488-489, 491-492, 494-497, 499-500, 502-507, 509, 511-513, 516, 518-519, 529-531, 533-539, 541-542, 544, 546-547, 549, 551-554, 556-558, 564, 566-572, 574-578, 580-593, 595-602, 606, 609-610, 613, 617-619, 621, 624-633, 635-642, 644-665, 667, 672, 674-681, 683, 686-689, 695, 697-698, 700, 702-704, 706-709, 711-713, 750
RNZ00155-00156
PARTS NEEDED
Qty
Part Number Description
1 6V5063 SEAL-O-RING
1 8T5090 PLUG-O RING
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 7% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
ACTION REQUIRED
Remove the 9S-4183 Plug shown in Image1 from the 286-7013 Lines Gp-Aux and the 296-7618 Lines Gp-Aux. Ensure the threads are clean and free from debris. Install a new 8T-5090 Plug and 6V-5063 O-Ring.
Image1
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
0-10000 hrs,
0-24 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 0.5-hour job
If there has been a previous repair, part age/hours will apply. Retain a copy of the previous repair invoice in the dealer's records for audit purposes, and specify repair date and machine hours in the "Additional Comments" section of the warranty claim.
It is strongly recommended to perform this service at the next oil change.
If travel is required on vessels