VALVE GP-SOLENOID 4855747 - Caterpillar

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Slide cover (12) outward on Tooling (D). Attach Tooling (B) and a suitable lifting device onto cover (12). The weight of cover (12) is approximately 39 kg (85 lb). Remove cover (12) and the gasket.
Repeat Steps 6 and 7 for the opposite side.
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Attach a suitable lifting device onto cover (14). The weight of cover (14) is approximately 68 kg (150 lb). Remove bolts (13). Remove cover (14) and the gasket. Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
B 138-7573 Link Bracket 2
C 1U-9200 Lever Puller Hoist 1
D - Guide Bolt
M10 X 1.5 by 100 mm 2
E - Loctite 5900 -
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Attach a suitable lifting device onto cover (14). The weight of cover (14) is approximately 68 kg (150 lb). Position a new gasket and cover (14). Install bolts (13).
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Install Tooling (D). Position a new gasket on Tooling (D). Apply Tooling (E) in order to fill the open end of the seal groove at each of the four corners. Apply a continuous bead of 5 mm (0.2 inch) diameter between points (A) and (B) at each of the four corners.
Attach Tooling (B) and a suitable lifting device onto cover (12). The weight of cover (12) is approximately 39 kg (85 lb). Position cover (12) onto Tooling (D). Remove Tooling (B).
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Slide cover (12) into position on Tooling (D). Install bolts (11). Remove Tooling (D) and install remaining bolts (11).
Repeat Steps 2 and 4 for the opposite side.
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Attach Tooling (B) and a suitable lifting device onto housing (9). The weight of housing (9) is approximately 39 kg (85 lb). Position a new gasket and housing (9). Install bolts (10).
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Attach Tooling (A) and Tooling (B) onto aftercooler (7). Attach a suitable lifting device onto Tooling (A). Attach Tooling (C) onto Tooling (B). The weight of aftercooler (7) is approximately 590 kg (1300 lb). Position aftercooler (7) onto the engine.
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Install bolts (8). Repeat for the opposite side.
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Tighten clamps (1). Connect tube assembly (6). Position elbow (3) on the connector and elbow (5). Note: When elbows (3) and (5) are connected. Ensure that there is 1mm spacing between elbows (3) and the connector and between elbow (5) and the connector.Note: Ensure that there is 3mm clearance between the air inlet manifold and the tubes coming out of the aftercooler. The clearance between the air inlet manifold and the tubes coming out of the aftercooler are in order to prevent rubbing.
Install the washers and bolts (2). Install bolts (4).
Repeat Step 9 and 10 for the opposite side. End By:
Install the air cleaners. Refer to Disassembly and Assembly, "Air Cleaner - Remove and Install".