VALVE GP-TIRE 6D0337 - Caterpillar

REBE6635-03
19Jan2011
(Revised 26May2011)
U-26
A-19
D-26
O-26
TM-2
Safety
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE FUEL LINES ON CERTAIN C32 MARINE ENGINES
1274 1261 1712 PI10839
This Program must be administered as soon as possible.When reporting the repair, use "PI10839" as the Part Number and "7751" as the Group Number, "56" as the Warranty ClaimDescription Code and "T" as the SIMS Description Code.
Exception: If the repair is done after failure, use "PI10839" as the Part Number, "7751" as the Group Number,"96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
This Revised Service Letter replaces the 19 January 2011 (Revised 09 March 2011) Service Letter. Changes have been made to Rework Procedure.
PROBLEM
The existing fuel lines on certain C32 marine engines can develop leaks which can become a potential fire hazard and may, in conjunction with other factors or circumstances, result in a risk of personal injury or death.
AFFECTED PRODUCT
Model Identification Number
*******Group 1*******
C32 RNZ00356-00357, 360, 362-365, 367, 369, 371, 373, 375, 377-378, 382-383, 385, 389-391, 395-396, 399, 401-402, 404, 407, 410, 412-413, 415, 418-419, 421, 427-432, 434-438, 440, 447, 450, 454-455, 463-465, 470-473, 475-480, 482, 486-487, 491, 493-494, 502-506, 508-509, 514-515, 524-526, 532, 535, 538, 540-541, 544, 548, 557
*******Group 2*******
C32 RNZ00358-00359, 361, 366, 368, 370, 372, 374, 376, 379-381, 384, 386-388, 392-394, 397-398, 400, 403, 405-406, 408-409, 411, 414, 416-417, 420, 422-426, 433, 439, 441-446, 449, 452-453, 456, 459-462, 466-469, 474, 481, 483-485, 488-490, 495-500, 507, 510-513, 516, 518, 521, 527-530, 534, 542, 545-547
PARTS NEEDED
Qty
Part Number Description
*******Group 1*******
6 1P1376 CONNECTOR-STOR
7 4L6454 BOLT
3 4L6459 BOLT
4 4L9337 BOLT
11 5P1075 WASHER-HARD
1 5P2424 BOLT
4 5P4116 WASHER-HARD
1 5P6944 ADAPTER-STR
4 5S7379 BOLT
3 5S7383 BOLT
1 5V9221 SPACER
2 6D3479 CLIP
4 6V8189 NUT-FULL
1 6V8625 ADAPTER-ELBOW
1 6V8782 ADAPTER-TEE
24 6V8801 NUT
1 6V8982 ADAPTER-ELBOW
1 6V9844 ADAPTER-TEE
2 6V9873 ADAPTER-STR
2 7V6571 GROMMET
3 7X0288 BOLT
1 7X0732 WASHER-HARD
1 7X2501 BOLT
1 8C6561 BOLT
1 8M0505 ADAPTER-STR
1 8T1686 ADAPTER-ELBOW
5 8T1887 CLIP
5 8T1888 CLIP
2 8T1889 CLIP-2 PIECE
2 8T1890 CLIP-2 PIECE
1 8T2502 BOLT
1 8T4205 WASHER-HARD
2 8T4224 WASHER-HARD
44 8T4896 WASHER-HARD
1 8T6870 BOLT
2 8T6876 ADAPTER-ELBOW
2 9B7237 BOLT
1 9M4136 SPACER
2 9S8005 PLUG-STOR
1 9X8256 WASHER
1 0908635 SPACER
1 1279258 CONNECTOR
1 1293172 STUD-BOLT
1 1700610 STUD-BOLT
7 2147568 SEAL-O-RING-STOR
11 2287090 SEAL-O-RING-ORFS
5 2287091 SEAL-O-RING-ORS
4 2373759 STUD-BOLT
7 2385080 SEAL-O-RING-STOR
2 2385081 SEAL-O-RING-STOR
1 2971456 BRACKET
4 3072673 PLUG AS
2 3256994 CLIP-HALF SLOT
2 3256995 CLIP-HALF TAB
2 3537956 GROMMET
5 3537957 GROMMET
1 3644034 MANIFOLD-FUEL
1 3645893 HOSE AS-FUEL
1 3645898 HOSE AS-FUEL
2 3645899 HOSE AS-FUEL
1 3648552 TUBE AS-FUEL
1 3648675 HOSE AS-FUEL
1 3648676 HOSE AS-FUEL
1 3648677 HOSE AS-FUEL
1 3648678 TUBE AS-FUEL
1 3678542 BRACKET AS
1 3678637 HOSE AS-FUEL
1 3679987 BRACKET
1 3689036 HOSE AS-FUEL
1 3689038 BRACKET AS
1 3689039 BRACKET AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 45% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 2*******
6 1P1376 CONNECTOR-STOR
3 4L6454 BOLT
3 4L6459 BOLT
1 4L9337 BOLT
9 5P1075 WASHER-HARD
1 5P2424 BOLT
4 5P4116 WASHER-HARD
4 5S7379 BOLT
1 5S7383 BOLT
1 5V9221 SPACER
1 6D3479 CLIP
4 6V8189 NUT-FULL
1 6V8722 ADAPTER-ELBOW
13 6V8801 NUT
2 7V6571 GROMMET
3 7X0288 BOLT
1 7X0732 WASHER-HARD
1 8C3089 SEAL-O-RING
1 8M0505 ADAPTER-STR
1 8S0023 CLIP
1 8S0024 CLIP
1 8T0315 SEAL-O-RING-ORFS
3 8T1887 CLIP
3 8T1888 CLIP
2 8T1889 CLIP-2 PIECE
2 8T1890 CLIP-2 PIECE
1 8T2502 BOLT
1 8T4223 WASHER-HARD
18 8T4896 WASHER-HARD
1 9B7237 BOLT
1 9M4136 SPACER
2 9S8005 PLUG-STOR
1 1220450 GROMMET
1 1293172 STUD-BOLT
1 1542302 SPACER
1 1700610 STUD-BOLT
6 2147568 SEAL-O-RING-STOR
1 2287090 SEAL-O-RING-ORFS
1 2287091 SEAL-O-RING-ORS
1 2314708 SEAL-O-RING
4 2373759 STUD-BOLT
4 2385080 SEAL-O-RING-STOR
2 2385081 SEAL-O-RING-STOR
1 2971456 BRACKET
2 3256994 CLIP-HALF SLOT
2 3256995 CLIP-HALF TAB
2 3537956 GROMMET
3 3537957 GROMMET
1 3644034 MANIFOLD-FUEL
1 3645891 HOSE AS-FUEL
1 3645892 HOSE AS-FUEL
1 3645893 HOSE AS-FUEL
1 3645895 HOSE AS-FUEL
1 3645897 TUBE AS-FUEL
1 3645898 HOSE AS-FUEL
2 3645899 HOSE AS-FUEL
1 3673930 HOSE AS-FUEL
1 3678542 BRACKET AS
1 3678637 HOSE AS-FUEL
1 3679987 BRACKET
1 3689038 BRACKET AS
1 3689039 BRACKET AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 45% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
ACTION REQUIRED
Replace the existing fuel lines with the new fuel lines. Refer to the attached Rework Procedure.
OWNER NOTIFICATION
U.S. and Canadian owners will receive the attached Owner Notification.
SERVICE CLAIM ALLOWANCES
Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
100% 100% 0% 0% 0% 0%
This is a 15.0-hour job for Group 1
This includes all preparation work, parts handling, and an additional 1.0 hour to paint fuel lines and touch up.
A $30 miscellaneous allowance will be allowed for