VALVE-POPPET 6J6439 - Caterpillar

Disassembly Procedure
Table 1
Required Tools    
Tool    Part Number    Part Description    Qty    
A     1P-1856     Retaining Ring Pliers As     1    Start By:
Remove the control manifold. Refer to Disassembly and Assembly, "Control Manifold - Remove".Note: Cleanliness is an important factor. Before you begin the disassembly procedure, the exterior of the components should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism. Precision components can be damaged by contaminants or by dirt. Perform disassembly procedures on a clean work surface. Keep components covered and protected at all times.Note: Put identification marks on all harness assemblies for installation purposes.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01365047
Disconnect harness assembly (3) from oil level sensor (2). Remove bolts (1) and remove oil level sensor (2) and the spacer.
Remove bolts (6) and remove valve housing (7), the cover, and the gasket.
Remove bolts (4) and remove plate (5) .
Illustration 2 g01365093
Remove gasket (8), plate (9), and gasket (10) from control manifold (11) .Note: Note the difference between gasket (8) and gasket (10) for assembly purposes.
Illustration 3 g01365101
Remove torque converter inlet relief valve (12) and O-ring seal (13) from control manifold (11) .
Illustration 4 g01365108
Remove relief valve (14) and O-ring seal (15) from control manifold (11) .
Illustration 5 g01529062
Use Tooling (A) in order to remove retaining ring (16). Remove harness assembly (17) and O-ring seal (18) from control manifold (11). Remove temperature sensors (19) and the O-ring seals from control manifold (11) .Disassembly Procedure (Main Relief Valve)
Note: Cleanliness is an important factor. Before you begin the disassembly procedure, the exterior of the components should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism. Precision components can be damaged by contaminants or by dirt. Perform disassembly procedures on a clean work surface. Keep components covered and protected at all times.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 6 g01529065
Personal injury can result from being struck by parts propelled by a released spring force.Make sure to wear all necessary protective equipment.Follow the recommended procedure and use all recommended tooling to release the spring force.
Remove plug (23), spring (22), and spool (21) from valve housing (7). Remove piston (20) from spool (21). Remove plug (24) from valve housing (7) .Disassembly Procedure (Torque Converter Bypass Valve)
Note: Cleanliness is an important factor. Before you begin the disassembly procedure, the exterior of the components should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism. Precision components can be damaged by contaminants or by dirt. Perform disassembly procedures on a clean work surface. Keep components covered and protected at all times.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 7 g01529067
Personal injury can result from being struck by parts propelled by a released spring force.Make sure to wear all necessary protective equipment.Follow the recommended procedure and use all recommended tooling to release the spring force.
Remove plug (27), spring (26),