WASHER 1254222 - Caterpillar

Quality and Contamination
Table 12
Description
(1) Do the current methods and procedures comply with the procedures outlined in the Undercarriage Reconditioning Bulletins and Wall Charts?
(2) Are the disassembled components protected from contamination of dirt or debris?
(3) Is the general condition of the work area clean and orderly?
(4) Is any welding or grinding separated from the Disassembly and Assembly area?
(5) Are the work benches neat and clean?
(6) Do all the components being reconditioned meet the specifications that are outlined in the Undercarriage Reconditioning Bulletins?
(7) Are periodic inspections performed during the pin and bushing turn in a sealed and lubricated track link assembly?
(8) Is the track cleaned with high-pressure water before disassembly?
(9) Are the track pins and bushings marked and numbered prior to disassembly?
(10) Is the track press and contact tooling properly setup to ensure correct alignment and assembly dimensions?
(11) Is the link counterbore cleaned with a high-speed rotary wire brush?
(12) Do the pin and bushing projections equal the correct dimensions for the link assembly being rebuilt?
(13) Is the end play allowance on each assembled joint held to 0.03 mm to 0.20 mm (0.001 inch to 0.008 inch) for a wet turn?
(14) Is the track pin and bushing rotated horizontally by 180 degrees? Is the bushing rotated around the track pin by 180 degrees to achieve a correct pin and bushing turn?
(15) Is the proper assembly force being set and maintained on the track press?
(16) Is a pressure test performed on each track joint prior to lubrication?
Comments:
Literature and Materials
Table 13
Description
(1) Is Undercarriage Reconditioning Guide, SEBF8599 current and complete?
(2) Is Servicing Handbook, PEKP9400, "Custom Track Service Handbook" current and available to the track press operator?
(3) Is Parts Sales Kit, PECP3003 current and available to the track press operator?
(4) Is the track press operator or supervisor maintaining a Track Service Logbook? (Other methods include service report, track form, and so forth)
(5) Is the media listed in the "References" section current and available?
Comments:
Recommendations
Table 14
Notes
Table 15