WASHER 1632132 - Caterpillar

This Program must be administered as soon as possible. When reporting the repair, use "PI10052" as the Part number and "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description Code. Exception: If the repair is done after failure, use "PI10052" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
PROBLEM
The 159-2993 Cable Assembly can rub against hydraulic hoses on certain 773D and 775D Trucks. When the cable rubs against the hydraulic hose, a fire may result in personal injury or death. The routing of the battery cable needs to be changed to increase the clearance between the 159-2993 Cable Assembly and the 138-7839 Hose Assembly to eliminate the rubbing.
AFFECTED PRODUCT
Model Identification Number
773D 7CS75, 92-95, 108-118, 132, 146, 148, 150, 193, 211, 219-222, 235, 238, 239, 244, 275, 276, 359-361, 367, 380-386, 388, 394, 407, 408, 418, 419, 425, 472, 473, 475, 493, 497
775D 8AS75-77, 79, 81-84, 100, 121-128, 142, 158-160, 176, 188, 189, 197, 200, 204, 335
PARTS NEEDED
Dealers will need to order parts for this Program.
Quantity Part Number Description
1 9M8406 Clip
* 138-7839 Hose Assembly
* 159-2993 Cable Assembly
* Use as required if the coating is worn thru to the
wires.ACTION REQUIRED
See the attached procedure.
OWNER NOTIFICATION
U.S. and Canadian owners will receive the attached Owner Notification.
SERVICE CLAIM ALLOWANCES
Caterpillar Dealer Suggested Customer Suggested
Parts
(D/N) Labor Hrs.
(Sell) Parts Labor Hrs. Parts
(C/L) Labor Hrs.
(Sell)
100% 2 0 0 0 0
This is a 2-hour job.
U.S. and Canadian Dealers Only - Eligible dealers may enter a Type 2 SIMS Report.PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
Attach. (1-Owner Notification)
(2-Rework Procedure)
COPY OF OWNER NOTIFICATION FOR U.S. AND CANADIAN OWNERS
XYZ Corporation
3240 Arrow Drive
Anywhere, YZ 99999
SAFETY - THE ROUTING OF THE BATTERY CABLE NEEDS TO BE CHANGED ON CERTAIN 773D AND 775D TRUCKS
MODELS INVOLVED - 773D and 775D Trucks
Dear Caterpillar Product Owner:
The 159-2993 Cable Assembly can rub against hydraulic hoses on the products listed below. When the cable rubs against the hydraulic hose, a fire may result in personal injury or death. The routing of the battery cable needs to be changed to increase the clearance between the 159-2993 Cable Assembly and the 138-7839 Hose Assembly to eliminate the rubbing.
Contact your local Caterpillar dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service. Please refer the dealer to their Service Letter dated February 4, 2001 when scheduling this service. You will not be charged for the service performed.
We regret the inconvenience this may cause you, but urge you to have this service performed for your added safety and satisfaction.
Caterpillar Inc.
Identification #(s)
Attached to February 4, 2001 Service Letter
REWORK PROCEDURE
Route the 159-2993 Cable Assembly as shown in Illustration 1, Illustration 2, and Illustration 3.
Illustration 1
Move the existing 9M-8406 Clip on the oil pan of the engine to the location that is shown in Illustration 1.
Ensure that the 159-2993 Cable Assembly (A) is routed inside of the right hand frame assembly.
Route the 159-2993 Cable Assembly (A) such that there is