WASHER 1D0515 - Caterpillar

START BY:a. separation of engine, transmission and transfer gears 1. Put the transmission and transfer gears in position on blocks as shown.2. Install tooling (A), and attach a hoist as shown. Remove bolts (2), and separate transmission and torque converter (1) from the transfer gears. The weight of the transmission and torque converter is 251 kg (553 lb.).3. Remove the O-ring seals from the bottom of the transmission case, and set the transmission on blocks. 4. Install tooling (A) on the torque converter as shown. Remove two bolts (3) that fasten the planetary group in the transmission case (one not shown on the opposite side of transmission case).5. Remove the torque converter and planetary group from the transmission case. The weight of the torque converter and planetary group is 149 kg (328 lb.). 6. Put the torque converter and planetary group in position on wood blocks. Remove bolts (5), and remove torque converter (4) from the planetary group. The weight of the torque converter is 36 kg (80 lb.).7. Connect the torque converter, transmission and transfer gears in the reverse order of separation.8. Lubricate all seals with glycerine during assembly.9. Tighten two bolts (3) that fasten the planetary group into the transmission case to a torque of 270 25 N m (200 18 lb.ft.). Tighten the bolt on the side of the case where the oil cooler line connections are first to insure a positive seal between the case and the manifold of the planetary group.END BY:a. connection of engine, transmission and transfer gears