WASHER-HARD 4489997 - Caterpillar

Table 1
Required Tools    
Tool     Part Number     Description     Qty    
A     198-4240     Digital Pressure Indicator     1    
B     8T-3613     Valve Assembly     1    Procedure
Illustration 1 g01086445
Location of test ports (4) Plug for load piston (5) Direction clutch (P2) (6) Speed clutch (P1) (7) Torque converter inlet (P3) (8) Transmission charging pump
At test port (8), install tool (B). Connect tooling (A) onto tool (B) .
Engage the parking brakes. While the engine is in NEUTRAL, start the engine and run the engine at LOW IDLE RPM. The pressure on the gauge must be less than the pressure at HIGH IDLE by at least 480 kPa (70 psi). Note: Ensure that load piston plug (4) is installed.
Run the engine at HIGH IDLE RPM in NEUTRAL. The pressure on the gauge must be 2550 70 kPa (370 10 psi) with the selection lever in any FORWARD speed.
When this test is complete, stop the engine and remove the test equipment.Results
Table 2
Spacer Chart For The Pump Relief Valve Of The Transmission (1)    
Spacer
Part Number    Thickness    Change In Pressure    
5M-9624    
0.25 mm (.010 inch)    
31 kPa (4.5 psi)    
5M-9623    
0.91 mm (.036 inch)    
114 kPa (17 psi)    
5M-9622    
1.57 mm (.062 inch)    
195 kPa (28 psi)    
( 1 ) Before an Adjustment is made, make sure that the valve spring is not weak or broken.If the oil pressure is too low, then the transmission oil pump may have failed. Also, the setting of relief valve may be too low. Add spacers. Refer to Table 2. Adjust for LOW IDLE setting.