WASHER 6D2403 - Caterpillar

System Operation Description:The crank cycle and the number of crank cycles are programmable. The crank cycle is the amount of time for engagement of the starting motor. The crank cycle also includes the amount of time for cooling of the starting motor between crank cycles. If the engine does not start within the number of crank cycles that are programmed, "ENGINE FAILURE TO START SHUTDOWN" will be displayed on the OCP. The display is meant to inform the operator of an overcrank condition.Note: Refer to the engine Troubleshooting manual for more information on engine starting and engine cranking for your particular generator set.Starting parameters differ from package to package. Starting can be controlled by either the OCP or the ADEM. OCP controlled starting parameters can be configured through the OCP screens or from ET, within the "Automatic Start/Stop" submenu, "Engine Operating State Configuration" parameter.During the OCP programming, the parameter identification messages remain consistent with the messages in Cat ET. If the ADEM controls starting, the configuration must be accomplished via ET. Note: The cranking control parameters can always be adjusted at the OCP regardless of which ECM is controlling the starter. However, there will be no affect upon the cranking process when the ADEM controls cranking. Consulting the package wiring diagrams should provide the best information regarding which ECM is actually controlling the cranking process. The Starter Motor Mg Switch (SMMS) coil wiring is the indicator of the controlling ECM. Connection of the SMMS coil to the OCP indicates control via the OCP, and conversely SMMS coil connection to the ADEM indicates ADEM cranking control.Conditions Which Generate This Code:The code for the engine overcrank is generated when the OCP determines that an engine overcrank condition has occurred. Test Step 1. PERFORM THE INITIAL CHECK.
Check for active diagnostic codes on the Engine ECM and the OCP. If any codes are present, correct the diagnostic codes first. Expected Result:No other diagnostic codes or indicators are active.Results:
OK - No other diagnostic codes or indicators are active. Proceed to Test Step 2
NOT OK - Another diagnostic code is active or an indicator is active.Repair: Exit this procedure. Troubleshoot the active code or indicator. Resume normal operation and verify that the problem has been corrected.STOPTest Step 2. CHECK THE SETPOINTS.
View the setpoints (Crank Duration, Crank Cycle Rest Interval, and Maximum Number of Crank Cycles). Make a note of the setpoints. See Testing and Adjusting, "Electronic Control Module (ECM) - Configure". Compare the setpoints against the default setpoints of the particular generator set. Expected Result:The setpoints are correct.Results:
OK - The setpoints are correct for your particular genset. Proceed to Test Step 3 for MUI engines. Proceed to Test step 4 for EUI engines.
NOT OK - The setpoints are NOT correct.Repair: Reprogram the setpoints. Reset the genset. Resume normal operation and verify that the problem has been corrected.STOPTest Step 3. INSPECT THE GOVERNOR POWER SOURCE AND WIRING. (MUI ENGINES ONLY)Refer to the Genset Electrical System Schematic in the Service Manual for an accurate representation of