WHEEL AS 3845820 - Caterpillar

Do not, under any circumstances, remove the vent caps from a Caterpillar battery while charging.Removal of the vent caps can allow flammable fumes to accumulate which can cause an explosion that may result in personal injury or death.The vent caps should only be removed, during maintenance, to add water to serviceable batteries. The vent caps of maintenance-free batteries should not be removed.
Do not attempt to charge a battery that has ice in any of the cells.Charging a battery in this condition can cause an explosion that may result in personal injury or death.Always let the ice melt before attempting to charge.
Reference
Refer to REHS8985Special Instruction, "994K Wheel Loader Commissioning Procedure" for more details.Procedure for Starting the Machine
Activate the Batteries
Table 1
Parts that are required to activate the batteries
Item Qty Part Number Description
A 6 101-4000 Battery Gp
Illustration 1 g06017780
View of batteries installed
Open the battery compartment in the right-hand side of the rear bumper. Locate the six batteries (A) that are in the battery compartment in the bumper group.
Make sure that battery lockout is engaged, or in the OFF position.
Illustration 2 g06017832
Illustration 3 g06017789
View of activation of battery (A)
Fill and charge the batteries. Refer to Special Instruction , REHS0458 , "Activation of 101-4000 Battery Gp, 115-2421 Battery Gp, and 9X-9730 Battery Gp That Are Shipped Without Electrolyte".Enter the Attachment Code
Move the machine to a hard level surface that is free of debris.
Permit only one operator on the machine. Keep all other personnel away from the machine.
Connect Caterpillar ET to the machine.
Turn the electrical disconnect switch to the ON position.
Turn the engine start switch to the ON position.Note: DO NOT turn the engine start switch to the START position.
Enter the attachment code by using the Electronic Technician.Note: The machine will not communicate with the transmission ECM if the attachment code is not entered.
Enter "CONFIGURE"
Enter "INSTALL CONFIGURATION"
Enter "INSTALL CONFIGURATION ON MACHINE"
Enter "ATTACH".
Press "OK".
Enter the appropriate attachment code. Refer to Table 2.
Table 2
Machine Configuration Attachment Code
Standard Lift 1
High Lift 2
Super High Lift 3
Extended High Lift 4
Press "OK".
Enter the attachment code again.
Press "OK".Inspect the Machine Before Starting the Machine
Connect the steering frame lock link.Note: Refer to Operation and Maintenance Manual , SEBU9196 , "Lubricant Viscosities" and "Capacities (Refill)" for information on the fluids.
Fill the fuel tank to 25 percent capacity to keep the weight to a minimum.
Check the engine oil level.
Maintain the engine oil at the correct level.
Fill the radiator with coolant.
Fill the hydraulic tank with hydraulic fluid.
Fill the final drives and the differentials with oil.
Check the oil level in the front pump drive.
Maintain the oil at the correct level.
Disconnect the case drain line from the implement pump.
Fill the case drain line with oil.
Disconnect the case drain line from the steering pump.
Fill the case drain line with oil.
Disconnect the case drain line from the brake actuation pump.
Fill the case drain line with oil.
Fill the transmission with oil.
The transmission oil level should be at the full mark on the sight glass.
Check on the machine and around the machine to verify that the machine is clear