4W2280 WHEEL-COMPRESSOR Caterpillar parts
3306, 3306B, 3406B, G3508, G3512
Rating:
Alternative (cross code) number:
CA4W2280
4W-2280
4W2280
CA4W2280
4W-2280
4W2280
Weight: 0.010 pounds 0 kg.
GAS ENGINE, MARINE ENGINE,
Compatible equipment models: 4W2280:
Information:
System Operation Description:Use this procedure to troubleshoot any suspect problems with the following sensors:
Primary engine speed/timing sensor
Secondary engine speed/timing sensorThis procedure covers the following diagnostic codes:
190-08 Engine Speed abnormal
342-08 Secondary Engine Speed abnormalThe engine uses two engine speed/timing sensors. The secondary engine speed/timing sensor monitors the camshaft gear and the primary engine speed/timing sensor monitors the crankshaft gear. Both of the engine speed/timing sensors detect the reference for engine speed and timing from a unique pattern on the respective gear. The Electronic Control Module (ECM) counts the time between pulses that is created by the sensor as the gear rotates in order to determine rpm.Under normal operation, the secondary engine speed/timing sensor is used to determine timing for starting purposes. The secondary engine speed/timing sensor is used to determine when the piston in the No. 1 cylinder is at the top of the compression stroke. When the timing has been established, the primary engine speed/timing sensor is then used to determine engine speed and the signal from the secondary camshaft sensor is ignored.After locating the No. 1 cylinder, the ECM triggers each injector in the correct firing order and at the correct unit injector timing. The actual timing and duration of each injection is based on engine rpm and load. If the engine is running and the signal from the primary engine speed/timing sensor is lost, a slight change in engine performance will be noticed when the ECM performs the changeover to the secondary engine speed/timing sensor. Loss of the signal from the secondary engine speed/timing sensor during engine operation will not result in any noticeable change in engine performance. However, if the signal from the secondary engine speed/timing sensor is not present during start-up the following conditions may exist:
The engine may require a slightly longer period of time to start-up.
The engine may run rough for a few seconds until the ECM determines the proper firing order by using the primary engine speed/timing sensor only.The engine will start and the engine will run when only one sensor signal is present from either of the sensors. The loss of the signal from both of the sensors during engine operation will result in the termination of injection and the shutting down of the engine by the ECM. The loss of the signal from both of the sensors during start-up will prevent the engine from starting.Both sensors are magnetic sensors with an integral connector. The two sensors are not interchangeable. Do not switch the positions of the sensor. If the sensors are replaced, a timing calibration is not necessary for the engine.Note: When the sensors are being installed, complete all of the following tasks:
Lubricate the O-ring with oil.
Ensure that the sensor is fully seated into the engine before tightening the bracket bolt.
Ensure that the connector is properly latched.
Ensure that the harness is properly secured, and ensure that the tie-wraps are placed in the correct location.
Illustration 1 g01265105
Schematic for speed/timing sensors
Test Step 1. Check for Active Diagnostic Codes
Remove the electrical power from the
Primary engine speed/timing sensor
Secondary engine speed/timing sensorThis procedure covers the following diagnostic codes:
190-08 Engine Speed abnormal
342-08 Secondary Engine Speed abnormalThe engine uses two engine speed/timing sensors. The secondary engine speed/timing sensor monitors the camshaft gear and the primary engine speed/timing sensor monitors the crankshaft gear. Both of the engine speed/timing sensors detect the reference for engine speed and timing from a unique pattern on the respective gear. The Electronic Control Module (ECM) counts the time between pulses that is created by the sensor as the gear rotates in order to determine rpm.Under normal operation, the secondary engine speed/timing sensor is used to determine timing for starting purposes. The secondary engine speed/timing sensor is used to determine when the piston in the No. 1 cylinder is at the top of the compression stroke. When the timing has been established, the primary engine speed/timing sensor is then used to determine engine speed and the signal from the secondary camshaft sensor is ignored.After locating the No. 1 cylinder, the ECM triggers each injector in the correct firing order and at the correct unit injector timing. The actual timing and duration of each injection is based on engine rpm and load. If the engine is running and the signal from the primary engine speed/timing sensor is lost, a slight change in engine performance will be noticed when the ECM performs the changeover to the secondary engine speed/timing sensor. Loss of the signal from the secondary engine speed/timing sensor during engine operation will not result in any noticeable change in engine performance. However, if the signal from the secondary engine speed/timing sensor is not present during start-up the following conditions may exist:
The engine may require a slightly longer period of time to start-up.
The engine may run rough for a few seconds until the ECM determines the proper firing order by using the primary engine speed/timing sensor only.The engine will start and the engine will run when only one sensor signal is present from either of the sensors. The loss of the signal from both of the sensors during engine operation will result in the termination of injection and the shutting down of the engine by the ECM. The loss of the signal from both of the sensors during start-up will prevent the engine from starting.Both sensors are magnetic sensors with an integral connector. The two sensors are not interchangeable. Do not switch the positions of the sensor. If the sensors are replaced, a timing calibration is not necessary for the engine.Note: When the sensors are being installed, complete all of the following tasks:
Lubricate the O-ring with oil.
Ensure that the sensor is fully seated into the engine before tightening the bracket bolt.
Ensure that the connector is properly latched.
Ensure that the harness is properly secured, and ensure that the tie-wraps are placed in the correct location.
Illustration 1 g01265105
Schematic for speed/timing sensors
Test Step 1. Check for Active Diagnostic Codes
Remove the electrical power from the
Caterpillar parts catalog:
Parts wheel Caterpillar catalog:
6N6611
WHEEL & SHAFT AS
3208, 3306, 3306B, 3406B, 3412, 3508, 615, 615C, 627B, 637D, D25C, D300B, D30C, D350C, D35C, D8K, G3512
3208, 3306, 3306B, 3406B, 3412, 3508, 615, 615C, 627B, 637D, D25C, D300B, D30C, D350C, D35C, D8K, G3512
6N8486
WHEEL & SHAFT AS
3306, 3306B, 3408, 3408B, 3508, G3406, G3508, G3512
3306, 3306B, 3408, 3408B, 3508, G3406, G3508, G3512
7W8844
WHEEL & SHAFT AS
235C, 330, 330 L, 3306, 3306B, 350, 615C, 637E, 65, 65C, D7G
235C, 330, 330 L, 3306, 3306B, 350, 615C, 637E, 65, 65C, D7G
9N2378
WHEEL-COMPRESSOR
1673C, 1674, 235, 3306, 571G, 572G, 621R, 815B, 966D, 972G, 973, 980B, D379, D379A, D379B, D398B, D7G
1673C, 1674, 235, 3306, 571G, 572G, 621R, 815B, 966D, 972G, 973, 980B, D379, D379A, D379B, D398B, D7G
9S8993
WHEEL AS
235, 3208, 3306, 3406, 3406B, 3406C, 3408, 3412, 3412C, 572G, 621R, 815B, 966D, 972G, 973, 980B, D379, D379A, D379B, D398B, D6C, D7F, D7G, D8H, G343
235, 3208, 3306, 3406, 3406B, 3406C, 3408, 3412, 3412C, 572G, 621R, 815B, 966D, 972G, 973, 980B, D379, D379A, D379B, D398B, D6C, D7F, D7G, D8H, G343
4N7594
WHEEL AS
3208, 3406, 3406B, 3406C, 3408, 3412, 3412C, 3412E, 637D, 773B, 988B, PM-565
3208, 3406, 3406B, 3406C, 3408, 3412, 3412C, 3412E, 637D, 773B, 988B, PM-565
9N2043
WHEEL & SHAFT AS
3406, 3406B, 3408, 3408B, 3408C, 3408E, 3412, 3508, 3512, 3516, 589, 631D, 631E, 633E II, 637E, 657E, 69D, 769C, 769D, 771D, 777B, 834B, 836, 988B, AD40, AD45, AE40, AE40 II, D10N, D8L, D9H, D9L, G341...
3406, 3406B, 3408, 3408B, 3408C, 3408E, 3412, 3508, 3512, 3516, 589, 631D, 631E, 633E II, 637E, 657E, 69D, 769C, 769D, 771D, 777B, 834B, 836, 988B, AD40, AD45, AE40, AE40 II, D10N, D8L, D9H, D9L, G341...
4N6861
WHEEL-COMPRESSOR
120G, 130G, 215B, 224, 225, 229D, 3304, 3304B, 515, 518, 518C, 525, 527, 930, 936F, 950, 950B, 963, CB-534, CS-643, D4E, D4E SR, D4H, D4H XL, D4HTSK III, D5H, D5H XL, D5HTSK II, G3508
120G, 130G, 215B, 224, 225, 229D, 3304, 3304B, 515, 518, 518C, 525, 527, 930, 936F, 950, 950B, 963, CB-534, CS-643, D4E, D4E SR, D4H, D4H XL, D4HTSK III, D5H, D5H XL, D5HTSK II, G3508
9N3674
WHEEL-COMPRESSOR
245, 3406, 3406B, 3412, 3412C, 3412E, 3508, 826C, 980C, G3512, PM3412, PR-1000, PR-750B, SS-250
245, 3406, 3406B, 3412, 3412C, 3412E, 3508, 826C, 980C, G3512, PM3412, PR-1000, PR-750B, SS-250
7N9565
WHEEL-COMPRESSOR
3208, 3406, 3406B, 3406C, 3412, 3412C
3208, 3406, 3406B, 3406C, 3412, 3412C
7C9303
WHEEL AS
12H ES, 140G, 140H, 140H ES, 140H NA, 143H, 14H NA, 160H, 160H ES, 160H NA, 163H NA, 3176, 3306, 528B, 530B, D6E SR, D6H, D6H XL, D6H XR, D7H
12H ES, 140G, 140H, 140H ES, 140H NA, 143H, 14H NA, 160H, 160H ES, 160H NA, 163H NA, 3176, 3306, 528B, 530B, D6E SR, D6H, D6H XL, D6H XR, D7H
6I2104
WHEEL-COMPRESSOR
G3512
G3512
9Y1687
WHEEL
3512, 3512B, G3516, G3516B
3512, 3512B, G3516, G3516B
1656671
WHEEL & SHAFT AS
3516, 3516B, G3520B
3516, 3516B, G3520B
1850101
WHEEL
3516, 3516B
3516, 3516B
9Y1688
WHEEL-COMPRESSOR
3508, 3512B, 3516, 3516B
3508, 3512B, 3516, 3516B
1P1116
WHEEL & SHAFT AS
120G, 130G, 215, 215B, 224, 225, 229D, 3304, 3304B, 515, 518, 518C, 525, 527, 926, 930, 936F, 950, 950B, 953, 963, CB-534, CS-643, D4E, D4E SR, D4H, D4H XL, D4HTSK III, D5H, D5H XL, D5HTSK II, G3508
120G, 130G, 215, 215B, 224, 225, 229D, 3304, 3304B, 515, 518, 518C, 525, 527, 926, 930, 936F, 950, 950B, 953, 963, CB-534, CS-643, D4E, D4E SR, D4H, D4H XL, D4HTSK III, D5H, D5H XL, D5HTSK II, G3508
1138274
WHEEL-COMRRESSOR
3176B
3176B
7W0340
WHEEL AS-COMPRESSOR
3606, 3608, 3612, 3616, G3608, G3616
3606, 3608, 3612, 3616, G3608, G3616
7E0297
WHEEL-COMPRESSOR
3406B
3406B
4P0528
WHEEL-COMPRESSOR
3512, 784B, 785, 785B, G3516
3512, 784B, 785, 785B, G3516
6N6129
WHEEL-COMPRESSOR
3406, 3406B, 3406C, 3408
3406, 3406B, 3406C, 3408
1W1813
WHEEL-COMPRESSOR
3406B, 3406C, 773B
3406B, 3406C, 773B
7W1610
WHEEL & SHAFT AS
3306, 3306B, 3406B, G3508, G3512
3306, 3306B, 3406B, G3508, G3512